Grizzly G0497 User manual

Introduction
Great for all sheet metal forming, the Model
G0497 Planishing Hammer includes an integrated
filter/regulator and lubricator, and can shape mild
steel up to 16 gauge.
Inventory
Planishing Hammer ........................................... 1
Mounting and Setup
1. With the help of an assistant, carefully uncrate
the planishing hammer.
2. Determine the most suitable location for your
planishing hammer based on the planned
usage of the machine. Larger workpieces will
require a larger space around the planishing
hammer.
3. Mount the planishing hammer to the floor
using fasteners appropriate for the floor
type.
4. Check the oil level in the lubricator. If the oil
level is low, refill with an SAE 10-weight non-
detergent, non-additive oil.
5. Install a male 1⁄4" NPT quick connector fitting
into the air inlet of the planishing hammer.
Figure 1. Model G0497 Planishing Hammer.
MODEL G0497
PLANISHING HAMMER
INSTRUCTION SHEET
This machine presents
serious injury hazards
to untrained users.
Read through this entire
instruction sheet to
become familiar with
the controls and opera-
tions before starting the
machine!
The Model G0497 has a maximum operating
pressure of 120 psi. exceeding this maxi-
mum can lead to high pressure parts failure,
which may cause serious personal injury!
INJURY HAZARD!
Disconnect tool from air and
power to prevent accidental
operation during service!
EYE/EAR INJURY HAZARD!
Wear safety glasses and
hearing protection during
use of this tool!
CRUSHING HAZARD!
Keep hands clear of hammer
mechanism at all times!
Machine Data
Control Power ...........110V, Single-Phase, 60 Hz
Blows per Minute ......................................... 4600
Air Pressure ....................................... 90-120 PSI
Air Consumption ..................................... 12 CFM
Throat ............................................................. 24"
Weight ......................................................168 lbs

Figure 4. Planishing hammer and anvil.
Hammer
Anvil
Maintenance
Before Every Use
• Check oil level in the lubricator; refill as need-
ed with an SAE 10-weight non-detergent,
non-additive oil.
• Check all mounting and component hardware
and fasteners; adjust/tighten as necessary.
• Check all air connections; replace leaking or
defective connections.
• Check for worn or shorted wiring; replace as
necessary.
If you need help with your new planishing ham-
mer, call our Tech Support at: [phone].
5. Plug the planishing hammer into the power
supply.
6. With the workpiece between the hammer and
anvil (Figure 4), depress the foot pedal to
begin planishing.
2. Set the desired air pressure between 90-120
PSI using the filter/regulator dial. A lower air
pressure will provide a softer hammer blow.
3. Adjust the oil flow using the dial at the top of
the lubricator. A setting of 2 drips per minute
is sufficient for regular operation.
4. Adjust the anvil height with the handwheel,
and lock the anvil in position by snugging the
lock handle against the hammer frame, as
shown in Figure 3.
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Figure 2. Correct air supply setup.
Operation
1. Connect the planishing hammer to the air
supply as shown in Figure 2.
Figure 3. Lock handle and handwheel.
Lock Handle
Handwheel

G0497 Parts Breakdown
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REF PART # DESCRIPTION REF PART # DESCRIPTION
1A P0497001A MAIN HAMMER FRAME-N/S 1/07 24 P0497024 HOSE CLAMP
2 P0497002 SUPPORT BRACKET 25 P0497025 FLEXIBLE HOSE 5/16" x 9-1/16"
3 P0497003 BRACE 26 P0497026 FOOT SWITCH
4 P0497004 END COVER 27 P0497027 CORRUGATED PLASTIC TUBE
5 P0497005 UPPER HAMMER CLAMP 28 P0497028 SOLENOID VALVE
6 P0497006 LOWER HAMMER CLAMP 29 P0497029 AIR CONTROL ASSEMBLY
8 PR21M INT RETAINING RING 35MM 29-1 P0497029-1 FILTER/REGULATOR UNIT
9A P0497009A ANVIL BASE-N/S 1/07 29-2 P0497029-2 LUBRICATOR UNIT
10 P0497010 ANVIL HEIGHT SCREW 1-8 x 11 30 P0497030 HANDWHEEL
11 P0497011 LOWER ANVIL 30-1 PSS02 SET SCREW 5/16-18 X 3/8
11-1 PSS07 SET SCREW 1/4-20 x 1/2 31 PSB06 CAP SCREW 1/4-20 X 1
12 P0497012 COMBO JAM NUT 1-8 / 1/2-12 32 PSB04 CAP SCREW 1/4-20 X 1/2
12-1 P0497012-1 LOCK HANDLE 1/2-12 X 5/16 33 PSB05 CAP SCREW 1/4-20 X 3/4
13 P0497013 PNEUMATIC HAMMER 34 PSBS20 BUTTON HD CAP SCR 1/4-20 X 1/2
13-1 P0497013-1 HAMMER HEAD 35 PN07 HEX NUT 10-24
13-2 P0497013-2 HAMMER HEAD FACING 36 PLW02 LOCK WASHER 1/4
14 P0497014 SOLENOID VALVE MOUNT PLATE 37 PFS03M FLANGE SCREW M5-.8 X 6
15 P0497015 SWITCH PLATE 38 PTLW02M EXT TOOTH WASHER 5MM
16 P0497016 STRAIN RELIEF 1/2" 39 PS06 PHLP HD SCR 10-24 X 3/8
17 P0497017 SOLENOID VALVE CORD 40 P0497040 COMBO LABEL
18 P0497018 FOOT SWITCH CORD 41 P0497041 CRUSHING HAZARD LABEL
19 P0497019 POWER CORD W/5-15 PLUG 42 P0497042 EXPLOSION HAZARD LABEL
20 P0497020 CONNECTOR TUBE 43 P0497043 MACHINE ID LABEL
21 P0497021 ELBOW 1/4" NPT 44 P0497044 FLEXIBLE HOSE 5/16" x 13"
22 P0497022 90° MALE CONNECTOR 45 PAW05M HEX WRENCH 5MM
23 P0497023 MALE CONNECTOR
COPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2007 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JK8281 PRINTED IN TAIWAN
G0497 Parts List
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at [phone] or www.grizzly.com to order new labels.