GSI Group CE Compliant II Series User manual

PNEG-681CE
CE Compliant Series II
Bucket Elevator
Assembly Manual - Original Instructions
PNEG-681CE
Date: 04-29-14

2 PNEG-681CE CE Compliant Series II Bucket Elevator
Use of the equipment information page will help you identify the equipment in the case that you need to notify the
company. For this reason, this information should be filled out and kept on record.
Equipment Information
Model Number: ______________________________________________
Serial Number: ______________________________________________
RPM: _____________________________________________________
Head Pulley Diameter: ________________________________________
Discharge Height: ____________________________________________
Horsepower: ________________________________________________
GSI Group
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]
Date Purchased: ___________________________________________
Dealer Name and Phone Number: ________________________________
________________________________
________________________________

PNEG-681CE CE Compliant Series II Bucket Elevator 3
CE Declaration of Incorporation
EC MACHINERY DIRECTIVE
2006/42/EC
1004 East Illinois Street, Assumption, IL, 62510, USA
[phone]
The GSI Group declares that
GSI Bucket Elevators
Models
15P16/15G16; 20P16/20G16; 25P16/25G16; 30P16/30G16; 30P24/30G24; 40P24/40G24;
50P24/50G24; 56P24/56G24; 50P30/50G30; 60P30/60G30; 70P30/70G30; 50P36/50G36;
60P36/60G36; 70P36/70G36; 75P36/75G36; 80P36/80G36; 100P36/100G36; 80P42/80G42;
100P42/100G42; 120P42/120G42; 140P42/140G42; 150P42/150G42; 200P42/200G42;
140P48/140G48; 150P48/150G48; 160P48/160G48; 200P48/200G48; 250P42; 300P42; 400P42;
250P48; 300P48; 400P48; 500P48; 600P48
Meet the Essential Requirements of the Machinery Directive 2006/42/EC.
1. This declarationapplies only to themechanical elements ofthe above machines anddoes not imply
conformity by any other items of equipment fitted to or connected with the above machines.
2. The equipment must be operated by an electrical control system designed and installed in
accordance with EN60204:2006 and EN ISO 13849:2006, including all necessary safety controls.
This is the responsibility of the equipment installer.
3. The equipment above must not be put into service until the machinery into which it is to be
incorporated has been declared in conformity with the provisions of all relevant Directives,
nor until these components have been assembled in the manner recommended in the attached
manufacturers instructions, PNEG-681CE.
4. This declaration is not valid unless attached to the manufacturers’ instructions PNEG-681CE.
Signed:
Name: Frank Ward Director Hennock International Limited On behalf The GSI Group
Date:
Digitally signed by Frank Ward
DN: cn=Frank Ward, o=Hennock
International Limited, ou,
[email protected], c=GB
Date: 2014.05.02 11:21:37 +01'00'

4 PNEG-681CE CE Compliant Series II Bucket Elevator
NOTES

Table of Contents
PNEG-681CE CE Compliant Series II Bucket Elevator 5
Contents
Chapter 1 Introduction ..........................................................................................................................................6
General Safety Statements ................................................................................................................... 6
Receiving Inspection ............................................................................................................................. 6
Pre-Installation Notifications .................................................................................................................. 6
Chapter 2 Safety .....................................................................................................................................................7
Safety Guidelines .................................................................................................................................. 7
General Safety Statement ..................................................................................................................... 8
Safety Instructions ................................................................................................................................. 9
Correct Use of the Bucket Elevator ..................................................................................................... 12
Working at Heights .............................................................................................................................. 13
Electrical Safety .................................................................................................................................. 14
Chapter 3 Safety Decals ......................................................................................................................................16
Decal Placement ................................................................................................................................. 18
Chapter 4 Elevator Parts .....................................................................................................................................19
Part Identification ................................................................................................................................ 19
Chapter 5 Bucket Elevator Foundation ..............................................................................................................20
Chapter 6 Boot Section .......................................................................................................................................21
Attaching Boot to Foundation .............................................................................................................. 22
Inspection Sections ............................................................................................................................. 23
Chapter 7 Trunking ..............................................................................................................................................24
Standard Trunking ............................................................................................................................... 24
Pressure Relief Trunking ..................................................................................................................... 25
Trunking Installation ............................................................................................................................ 26
Chapter 8 Lower Head Section ...........................................................................................................................27
Head Bonnet Section .......................................................................................................................... 27
Chapter 9 Maintaining Plumbness .....................................................................................................................29
Chapter 10 Belting, Splicing and Buckets .........................................................................................................30
Belts ................................................................................................................................................... 30
Splicing .............................................................................................................................................. 30
Buckets .............................................................................................................................................. 31
Belt Slack Removal ........................................................................................................................... 32
Chapter 11 Drive Motor and Motor Mount .........................................................................................................34
Drive .................................................................................................................................................. 34
Motor Mount Assembly ...................................................................................................................... 34
Slide Base ......................................................................................................................................... 36
Torque Arm ........................................................................................................................................ 37
Shaft Mount Reducer ......................................................................................................................... 38
Drive Guard ....................................................................................................................................... 39
Drive Belts ......................................................................................................................................... 44
Chapter 12 Final Checks, Tracking, Start-Up and Maintenance ......................................................................45
General Final Checks ........................................................................................................................ 45
Belt Tracking ...................................................................................................................................... 46
Start-Up ............................................................................................................................................. 46
Maintenance ...................................................................................................................................... 46
Dealing with Elevator Blockages ....................................................................................................... 47
Chapter 13 Appendix 1 - Reference Information ...............................................................................................49
Chapter 14 Warranty ............................................................................................................................................51

6 PNEG-681CE CE Compliant Series II Bucket Elevator
1. Introduction
Thank you for choosing a GSI product. It has been designed to provide excellent performance andservice
for many years.
This manual covers general information about installing the GSI Bucket Elevator.
Due to the large variety of equipment features offered, this manual cannot cover every aspect of
installation with this manual. This manual provides suggested and recommended methods for installing
the product. GSI recommends you retain a qualified contractor to provide on-site expertise.
GSI is not responsible for the installation of this product.
General Safety Statements
1. Our primary concern is your safety and the safety of others associated with the use of this product.
All personnel responsible for installing, operating or maintaining this equipment should read and
understand this manual. It is the responsibility of the owner to make this manual available to the
person or persons involved with this equipment.
2. Guards and safety labels have been installed prior to leaving the manufacturing plant. These should
not to be removed, altered or defaced in any way.
3. Modifications to equipment may cause extremely dangerous situations that could result in damage
to the equipment as well as serious injury or death. Never modify the equipment.
4. GSI recommends that you contact the local power company to have a representative survey the
installation to ensure wiring is compatible with their system and adequate power is supplied to
the unit.
Receiving Inspection
1. Carefully inspect the shipment for damage as soon as it is received and verify that the quantity of
parts or packages actually received corresponds to the quantity shown on the packing slip.
2. Report any discrepancies, shortages or damages to the delivering carrier as soon as possible.
3. The manufacturer’s responsibility for damage to the equipment ends when the carrier accepts the
equipment for delivery. Refer to the bill of lading for more detailed information.
4. Save all paperwork and documentation furnished with any of the elevator components.
Pre-Installation Notifications
1. GSI is the manufacturer and vendor of the elevator and is responsible only for the optional
accessories also manufactured by GSI.
2. The elevator has not been designed to support other equipment such as cleaners, distributors or
spouting. Separate structures must be provided for any accessory equipment.
3. This installation manual should be used for reference only.
4. The owner/user/installer of this equipment is responsible for consulting and retaining a civil or
structural engineer regarding the design, construction and supervision of the entire installation,
including the elevator foundation and the guying cable and/or bracing system.
5. GSI Bucket Elevators are designed to be vertically self-supporting when erected but must be
supported or guyed against wind loads.

PNEG-681CE CE Compliant Series II Bucket Elevator 7
2. Safety
Safety Guidelines
This manual contains information that is important for you, the owner/operator, to know and understand.
This information relates to protecting personal safety and preventing equipment problems. It is the
responsibility of the owner/operator to inform anyone operating or working in the area of this equipment
of these safety guidelines. To help you recognize this information, we use the symbols that are defined
below. Please read the manual and pay attention to these sections. Failure to read this manual and its
safety instructions is a misuse of the equipment and may lead to serious injury or death.
DANGER
WARNING
CAUTION
NOTICE
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a
hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE is used to address practices not related to
personal injury.
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.

2. Safety
8 PNEG-681CE CE Compliant Series II Bucket Elevator
General Safety Statement
Our foremost concern is your safety and the safety of others associated with grain handling equipment.
This manual is to help you understand safe operating procedures and some problems that may be
encountered by the operator and other personnel.
Asowner and/oroperator,you areresponsible toknow whatrequirements,hazards,andprecautions exist
and inform all personnel associated with the equipment or in the area. Safety precautions may be required
from the personnel. Avoid any alterations to the equipment, which may produce a very dangerous
situation, where SERIOUS INJURY or DEATH may occur.
You should consider the location of the bin site relative to power line locations or electrical transmission
equipment. Contact your local power company to review your installation plan or for information
concerning required equipment clearance. Clearance of portable equipment that may be taken to the bin
site should also be reviewed and considered. Any electrical control equipment in contact with the bin
should be properly grounded and installed in accordance with National Electric Code provisions and other
local or national codes.
This product is intended for the use of grain storage only. Any other use is a misuse of the product.
Sidewall bundles or sheets must be stored in a safe manner. The safest method of storing sidewall
bundles is laying horizontally with the arch of the sheet upward, like a dome. Sidewall sheets stored on
edge must be secured so that they cannot fall over and cause injury. Use care when handling and moving
sidewall bundles.
Personnel operating or working around equipment should read this manual. This manual must be
delivered with equipment to its owner. Failure to read this manual and its safety instructions is a
misuse of the equipment.
This product has sharp edges, which may cause serious injury. To avoid injury, handle
sharp edges with caution and always use proper protective clothing and equipment.

2. Safety
PNEG-681CE CE Compliant Series II Bucket Elevator 9
Safety Instructions
Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.
As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.
This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.
Follow Safety Instructions
Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.
Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.
Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.
If you do not understand any part of this manual or need
assistance, contact your dealer.
Read and Understand Manual
Stay Clear of Moving Belt
Entanglement in moving belt can cause serious
injury or death.
Keep all shields and covers in place at all times.
Wear close fitting clothing. Stop and lock out power
source before making adjustments, cleaning, or
maintaining equipment.

2. Safety
10 PNEG-681CE CE Compliant Series II Bucket Elevator
Operate Motor Properly
In an emergency, shut down the power source.
Turn OFF and lock out all power sources before performing
any maintenance.
Do not operate electric motor equipped units until motors are
properly grounded.
Disconnect power on electrical driven units before resetting
motor overloads.
Do not repetitively stop and start the drive in order to free a
plugged condition. Jogging the drive in this manner can damage
the equipment and/or drive components. Electric Shock Hazard
Practice Safe Maintenance
Understand service procedures before doing work. Keep area
clean and dry.
Never lubricate, service, or adjust machine while it is in operation.
Keep hands, feet, and clothing away from rotating parts.
Keep all parts in good condition and properly installed. Fix
damage immediately. Replace worn or broken parts. Remove any
built-up grease, oil, and debris. Maintain Equipment
and Work Area
Remove Paint Before Welding or Heating
Avoid potentially toxic fumes and dust.
Hazardous fumes can be generated when paint is heated by
welding, soldering, or using a torch.
Do all work outside or in a well-ventilated area.
Dispose of paint and solvent properly.
Remove paint before welding or heating:
• If you sand or grind paint, avoid breathing the dust. Wear
an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
stripper containers and other flammable material from
area. Allow fumes to disperse at least 15 minutes
before welding or heating.
Breathing Hazard