GSi 2000 Series User manual

1
Series2000VaneAxialHeater
Series 2000
Vane Axial Heater
Installation And
Operating Instructions
Owner's
Manual
PNEG-553
MODEL # VH__ - __ __ - __ __ - 2 __
MODEL # VL__ - __ __ - __ __ - 2 __

2
Series2000VaneAxialHeater

3
Series2000VaneAxialHeater TABLE OF CONTENTS
Roof Warning, Operation & Safety................................................................................4
Safety Alert Decals.......................................................................................................5
Series 2000 Heater Installation.........................................................................................6
High Temperature Heater Specifications................................................................6
Low Temperature Heater Specifications................................................................6
Air Pressure Switch and Temperature Sensor Box......................................................7
Transition Hi-Limit Installation................................................................................7
Bin Configuration/Operating Temperature Table...................................................8
Heater Unit Wiring..................................................................................................9
Secondary Heater Unit Wiring................................................................................9
Machine To Earth Ground.....................................................................................10
Proper Installation Of The Ground Rod.................................................................10
Previously Installed Units......................................................................................10
Fuel Connection For Liquid Propane Models.........................................................11
Fuel Connection For Propane Vapor Models........................................................11
Fuel Connection For Natural Gas Models............................................................11
Installing Optional Humidity Sensor....................................................................12
Series 2000 Operating Procedure....................................................................................13
Power Up..............................................................................................................13
Normal Operating Displays With Heater Not Running..........................................14
Starting The Dryer.................................................................................................15
Setting Gas Pressure ............................................................................................15
BTU's Per Gauge Pressure (PSI) Propane Models (Approximate)......................17
BTU's Per Gauge Pressure (PSI) Natural Gas Models (Approximate).................18
Adjusting the Air Pressure Switch.......................................................................19
Adjusting The Vaporizor........................................................................................20
Running The Dryer...............................................................................................20
Programming Set Points.......................................................................................21
Programming Hours To Shutdown.......................................................................22
Drying Grain In The Hours To Shutdown Mode...................................................22
Run Hours Display...............................................................................................22
Multiple Heater Notes............................................................................................22
Modulating Valve Operation.................................................................................23
Factory Configuration..................................................................................................24
Configuration Dip Switches (Normally Done At GSI)............................................24
Error Conditions..........................................................................................................25
Limit Switches......................................................................................................25
Multiple Heater Error Conditions...........................................................................25
Misc Error Numbers..............................................................................................25
Series 2000 Heater Service..........................................................................................26
Series 2000 Wiring Diagram.........................................................................................27
Series 2000 Heater Parts............................................................................................28
18" Gas Heater.....................................................................................................28
24" & 26" Gas Heater............................................................................................29
28" Gas Heater.....................................................................................................30
Axial Heater Control Box......................................................................................31
Axial Propane Vapor Pipetrain.............................................................................32
Air Switch Temperature Sensor Box.....................................................................33
Axial Natural Gas Pipetrain..................................................................................34
Axial Propane Vapor Hi-Lo Pipetrain...................................................................35
Axial Natural Gas Hi-Lo Pipetrain........................................................................36
Axial LP Pipetrain.................................................................................................37
Notes............................................................................................................................38
Warranty.......................................................................................................................39

4
Series2000VaneAxialHeater
SAFETY
Roof Damage Warning And Disclaimer
GSI DOES NOT WARRANT ANY ROOF DAMAGE
CAUSED BY EXCESSIVE VACUUM OR INTERNAL PRES-
SURE FROM FANS OR OTHER AIR MOVING SYSTEMS.
ADEQUATE VENTILATION AND/OR "MAKEUP AIR" DE-
VICES SHOULD BE PROVIDED FOR ALL POWERED AIR
HANDLING SYSTEMS. GSI DOES NOT RECOMMEND
THE USE OF DOWNWARD FLOW SYSTEMS (SUCTION).
SEVERE ROOF DAMAGE CAN RESULT FROM ANY
BLOCKAGE OF AIR PASSAGES. RUNNING FANS DUR-
ING HIGH HUMIDITY/COLD WEATHER CONDITIONS
CAN CAUSE AIR EXHAUST OR INTAKE PORTS

5
Series2000VaneAxialHeater SAFETY ALERT DECALS
The GSI Group Inc. recommends contacting your local power
company, and having a representative survey your installation so the
wiring is compatible with their system, and adequate power is sup-
plied to your unit.
Safety decals should be read and understood by all people in
the grain handling area. The bottom right decal should be present
on the inside bin door cover of the two ring door, 24" porthole
door cover and the roof manway cover.
If a decal is damaged or is missing contact:
The GSI Group Inc.
1004 E. Illinois St.
Assumption, IL 62510
217-226-4421
A free replacement will be sent to you.
WARNING! BE ALERT!
Personnel operating or working around
electric fans should read this manual.
This manual must be delivered with the
equipment to its owner. Failure to read
this manual and its safety instructions is
a misuse of the equipment.
The symbol shown is used to call
your attention to instructions con-
cerning your personal safety. Watch
for this symbol; it points out impor-
tant safety precautions. It means
"ATTENTION", "WARNING",
"CAUTION", and "DANGER".
Read the message and be cautious
to the possibility of personal injury
or death.
Safety Alert Symbol
Thank you for choosing a GSI product. It is de-
signed to give excellent performance and service
for many years.
This manual describes the operation of the GSI
Series 2000 Vane Axial Heater. Models are built to
accommodate low, medium and high temperature
grain conditioning, and are available in 18" through
28" diameter in both propane vapor and natural gas.
The principal concern ofThe GSI group is your
safety and the safety of others associated with grain
handling equipment. This manual is written to help
As owner and/or operator, it is your responsi-
bility to know what requirements, hazards and pre-
cautions exist, and to inform all personnel associ-
ated with the equipment, or who are in the area.
Avoid any alterations to the equipment. Such al-
terations may produce a very dangerous situation,
where serious injury or death may occur.
Heater Operation
you understand safe operating procedures, and some
of the problems that may be encountered by the op-
erator or other personnel.

6
Series2000VaneAxialHeater
Inside diameter
Bolt circle diameter
Length
BTU rating
Weight
Maximum fuel flow (GPH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
Maximum fuel flow (CFH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
Maximum fuel flow (CFH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
All models
Liquid models
Vapor models
Natural gas
models
18"
18.5/16"
19.7/16"
22"
1400000
81
N/A
N/A
N/A
N/A
N/A
N/A
585
5/32"
Green
2
20
1/2"
1473
1/4"
Blue
1
7
3/4"
24"
24.1/4"
25.3/4"
22.1/2"
2100000
110
23
3/16"
Blue
2
20
3/8"
877
3/16"
Blue
2
20
3/4"
2210
5/16"
Aluminum
1
7
1"
26"
26.5/16"
27.15/16"
22.1/4"
2700000
115
30
7/32"
Blue
2
20
3/8"
1128
7/32"
Blue
2
20
3/4"
2842
23/64"
Aluminum
1
7
1.1/4"
28"
28.1/8"
29.5/8"
25.1/4"
3000000
140
34
15/64"
Aluminum
2
20
3/8"
1253
15/64"
Aluminum
2
20
3/4"
3157
3/8"
Aluminum
1
7
1.1/4"
High Temperature Heater Specifications
All models
Vapor models
Natural gas
models
Inside diameter
Bolt circle diameter
Length
BTU rating
Weight
Maximum fuel flow (GPH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
Maximum fuel flow (CFH)
Orifice
Modulating valve bypass orifice
Minimum operating pressure
Maximum operating pressure
Minimum line size
18"
18.5/16"
19.7/16"
22"
400000
81
167
5/64"
Red
2
20
3/8"
421
9/64"
Yellow
1
7
1/2"
24"
24.1/4"
25.3/4"
22.1/2"
500000
110
292
3/32"
Yellow
2
20
3/8"
736
5/32"
Green
1
7
1/2"
26"
26.5/16"
27.15/16"
22.1/4"
500000
115
292
3/32"
Yellow
2
20
3/8"
736
5/32"
Green
1
7
1/2"
28"
28.1/8"
29.5/8"
25.1/4"
500000
140
292
3/32"
Yellow
2
20
3/8"
736
5/32"
Green
1
7
1/2"
HEATER INSTALLATION
Low Temperature Heater Specifications

7
Series2000VaneAxialHeater HEATER INSTALLATION
Air Pressure Switch and
Temperature Sensor Box
Installation
1. Using air switch box as a
guide, mark 2 holes on ple-
num side wall appproximately
24" to right of transition cen-
tered up and down in plenum.
2. Drill air switch filter hole 5/8"
diameter for snug fit. Drill tem-
perature sensor hole 5/8" or
larger to accommodate mounting
nut.
3. Mount Box to Bin using (4)
self drilling screws
4. Caulk between housing and side-
wall to seal.
Air Switch Box Assembly
1. Mark location on transition
one (1) foot up from the bot-
tom (entrance collar) and cen-
tered in the transition.
2. Drill or knock out 7/8" diam-
eter hole on marked location.
3. Install transition hi-limit using
supplied self drilling screws.
Transition Hi-limit Installation
Figure 1: The transition connecting the Series 2000 Heater to the bin with
the plenum sensor in place.

8
Series2000VaneAxialHeater
Bin Configuration
IMPORTANT! When
mounting (2) heaters on a
bin it is imperative that
they be situated as
illustrated in this draw-
ing. Plenum thermostat
must be to the right of
master heater and master
heater must be to the
right of slave heater.
IMPORTANT!
DO NOT EXCEED
PLENUM
TEMPERATURES
LISTED IN TABLE
THIS TABLE IS NOT INTENDED AS A DRYING GUIDE.
IT SHOULD BE USED AS A REFERENCE FOR SETTING MAXIMUM PLENUM
TEMPERATURE FOR SAFE OPERATION.
PMET-OL
HCTAB
-HGIH
PMET
YRDHCTAB
GNIRRITSON
-HGIH
PMET
HTIW
GNIRRITS
SUOUNITNOC
WOLF
)GNITALUCRICER(
NROC
02-5
0
EVOBA
TNEIBMA
PMET
021
0
041
0
061
0
ECIR
01-5
0
EVOBA
TNEIBMA
PMET
001
0
001
0
TON
DEDNEMMOCER
SNAEB
&
TAEHW
02-5
0
EVOBA
TNEIBMA
PMET
011
0
021
0
TON
DEDNEMMOCER
Operating Temperature Table
HEATER INSTALLATION

9
Series2000VaneAxialHeater HEATER INSTALLATION
1. Be sure fan unit is installed and
wired to meet local codes. Be
sure equipment is well grounded
(see page 10).
2. A separate neutral is required
for 120 volt heater circuit in 220
volt 1PH and 3PH fan units. For
460 volt fan units a separate 120
volt power supply or transformer
is required.
3. Run 5-wire black cord from
heater unit to fan unit and se-
cure to fan.
4. Orange and red wires should be
connected in series with coil in
fan. When contacts in heater be-
tween these wires open fan
Wiring
Heater Unit
4. Third heater unit may also be added to system.
If adding third unit, run connections to master
unit #1 and connect them in parallel with sec
ondary heater unit.
2. Run (2) 20 gauge (minimum) wires from sec-
ondary heater unit (slave) to heater unit #1
1. Secondary heater unit runs as a slave of heater
unit #1 and requires no plenum temperature
sensor.
Figure 3: Secondary heater wiring diagram.
Figure 2: Wiring diagram for the fan and heater unit.
SECONDARY HEATER UNIT
shuts down. Recommended wiring is shown in Figure 2.
5. Black and white wires should be connected to a fused 120V
power supply as shown. Green wire should be connected to
ground in fan. Heater should have power, even with fan off.
(master).
3.
Connect wires as shown in Figure 3.

10
Series2000VaneAxialHeater
HEATER INSTALLATION
It is very important that a machine
to earth ground rod be installed at
the fan. This is true even if there is
a ground at the pole 15 feet away.
This ground needs to be as close to
the fan as possible, but no more than
8 feet away. The ground rod should
be connected to the fan control panel
with at least a #6 solid bare copper
ground wire, or in accordance with
local requirements. The machine to
earth ground provides additional
safety if there is a short. It also pro-
vides the grounding necessary for
long life and operation of the solid
state circuit boards used on control
circuits and the electronic ignition
systems.
Machine To Earth
Ground
Dig a hole large enough to hold 1
or 2 gallons of water. Work the
ground rod into the earth until it is
completely in the ground.
It is recommended that previously installed units be checked to see
that a machine to earth ground has been installed by an electrician.
(Ground rods and wires are not supplied by Airstream). It is recommended that
the rod not be driven into dry ground. The following steps ensure proper ground
rod installation:
1. Dig a hole large enough to hold 1 to 2 gallons of water.
2. Fill hole with water.
3. Insert rod through water and jab it into the ground.
4. Continue jabbing the rod up and down, the water will work its way
down the hole, making it possible to work the rod completely
into the ground. This method of installing the rod gives a good
Previously Installed Units
Proper Installation Of The Ground Rod
conductive bond with the surrounding soil.
5. Connect the bare copper ground wire to the rod with the proper
ground rod clamp.
6. Connect the bare ground wire to the fan control boxes with a
grounding lug. See figure 4.
7. Ground wire must not have any breaks or splices. Insulated
wire is not recommended for grounding.
Figure 4: Use a
#6 or approved
size bare copper
ground wire.
Install a 5/8"
diameter 8' long
copper-clad
ground rod, 2'
away from the
foundation and 1'
below the surface
of the ground or
in accordance
with local
requirements.

11
Series2000VaneAxialHeater HEATER INSTALLATION
Standard electrical safety prac-
tices and codes should be used
when working with a heater.
Refer to the National Electric
Code Standard Handbook by
the National Fire Protection
Association. A qualified elec-
trician should make all wiring
installations.
IMPORTANT! Do not use pro-
pane tanks that have previ-
ously been used for ammonia
unless they have been purged
according to procedures of the
National L.P. Association.
Fuel supply system must
comply with local codes for L.P.
gas installation.
1. Propane vapor models are designed to run di-
rectly off of a supply tank or from a separate
3. After installation is complete check all connec-
tions for leaks. DO NOT USE FLAME FOR
LEAK TESTING.
Liquid Propane Models
Natural Gas Models
Propane Vapor Models
ALWAYS DISCONNECT
AND LOCK OUT
POWER
BEFORE WORKING ON
OR AROUND HEATER
1. Natural gas models are designed to run directly
off of a supply tank or from a separate
external vaporizer.
2. Run proper size line (see specification on page 7)
to pipetrain on heater. Have a qualified gas
service person inspect installation to be sure ev-
erything is installed according to local codes
and ordinances.
3. After installation is complete check all connec-
tions for leaks. DO NOT USE FLAME FOR
LEAK TESTING.
3. After installation is complete check all connec-
tions for leaks with liquid detergent or compa-
rable. Wear rubber gloves and eye protection.
Avoid contact with liquid propane. DO NOT
USE FLAME FOR LEAK TESTING.
1. L.P. models are designed to run on liquid pro
pane with liquid draw from the propane tank.
Avoid using propane supply tanks that have been
used for vapor draw for long periods of time.
When using liquid draw systems any moisture
that may be present in tank or lines may freeze
when system is used in cold weather. To avoid
this situation, purge the system with methanol.
2. Run proper size line (see specification on page
7) to liquid pipetrain on heater. Have a qualified
gas service person inspect installation to be sure
that everything is installed according to local
codes and ordinances.
Fuel Connection
external vaporizer.
2. Run proper size line (see specifications on page
7) to pipetrain on heater. Have a qualified gas
service person inspect installation to be sure that
everything is installed according to local codes
and ordinances.

12
Series2000VaneAxialHeater
HEATER INSTALLATION
Installing Optional Humidity Sensor
1. Humidity sensor should be mounted 6-8"
right of the airswitch/temperature sensor
box. See Figure A.
2. Using sensor as a guide drill or knock-out
7/8" diameter hole in the center of the
plenum on the bin sidewall. If you are
using sensor to sense drying air humidity.
3. Insert pipe nipple from sensor housing
through hole in side wall and use self-
drilling screws to mount to sidewall.
Figure B
4. Do not caulk sensor box openings on side
of box, they are for air escape.
Figure A
Figure B

13
Series2000VaneAxialHeater
ALWAYS DISCONNECT
AND LOCK OUT POWER
BEFORE WORKING ON
OR AROUND HEATER
OPERATING PROCEDURE
The control panel display showing initial start up.
All safety and high limit switches are checked upon
power up. If a safety or limit is open, the control dis-
plays it. The control cannot operate with a safety switch
error, and the fan cannot turn on with an error condi-
Standard electrical safety practices and codes should
be used when working with a heater. Refer to the
National Electric Code Standard Handbook by
the National Fire Protection Association. A quali-
fied electrician should make all wiring installa-
tions.
Power Up
The controller locks up with the main display alter-
nating between a "FAN" and "ON" message. This
may be bypassed by depressing and holding the
"FAN BYPASS" switch (lower right switch). Nor-
mal operating procedure should be to power up the
controller with the fan off.
If multiple heaters are tied together, and the
master detects that the slave fan is on (the air
switch stuck?), the master will lock up display-
ing "SLA ERROR". This condition may be by-
passed with the "FAN BYPASS" switch.
tion. There is no way to bypass an error condition. It
must be fixed. (See errors on page 21)
The air switch is also checked on power up.
The air switch must indicate no airflow. This is
necessary to check the function of the air switch.
However, if the operator forgets and turns the fan
on before the controller has been powered up,

14
Series2000VaneAxialHeater
OPERATING PROCEDURE
Normal Operating Displays With Heater Not Running
The heater display with fan on (airflow).
When drying is not occurring, and the limit
or error condition is corrected, the display returns
to its normal output. This is not the case with an
error or limit condition during the drying opera-
tion. This causes the display to lock up in the er-
ror display mode. This is to keep the display
locked up with the condition illuminated. ( see
section on "Running the Dryer" for mode expla-
nation on page 17).
The main display shows the plenum temperature. If
the dryer has not been running, the display should
show outside temperature. The control is preset at
the factory to display temperature in centigrade or
fahrenheit.
"AIRFLOW" or "NO AIRFLOW" is displayed
if air is flowing or not flowing. "RX TX" (receive,
transmit) is displayed if multiple heaters are con-
nected.
All safeties or high limits are continuously
checked during the off mode. A limit switch open,
or any other error condition will cause the display
to show the limit or error condition.

15
Series2000VaneAxialHeater OPERATING PROCEDURE
1. At heater turn toggle switch to "ON" position.
2. Press the "PROGRAM TEMPERATURE" but-
ton.
3. Use the increase or decrease button to set the
"PLENUM HIGH LIMIT SET POINT" to de-
sired setting (100°-160°*).
4. Press the "PROGRAM TEMPERATURE" but-
ton to continue to set the "CYCLE SETPOINT".
(hi-lo units only)
5. Use the increase or decrease buttons to set the
"CYCLE SET POINT" to desired setting (90°-
150°*) (hi-lo units only).
6. Press "programs temperature" button to continue
to set the desired "relative humidity" setting,
lower setting will run heater longer. (humidity
sensor units only) Use arrow keys to set.
7. Press the "PROGRAM TEMPERATURE" but
ton to continue to set the "TEMPERATURE
DIFFERENTIAL".
8. Use the increase or decrease buttons to set the
"TEMPERATURE DIFFERENTIAL" to 10°*.
9. Press "progam temperature" button to continue
to set "relative humidity differential". Use ar-
row keys to adjust to 5%. ( Hudidity sensor units
only).
10. Open all manual gas shut off valves, on and to
the heater unit.
11 Start the fan unit.
12. Make sure that the blade is spinning in the right
direction. If not place the toggle switch in the
"OFF" position and correct the problem.
13. After the fan reaches full speed the display should
read "AIRFLOW" in the upper right hand corner.
If not adjust air switch. (See page 19)
14. Press the start button on the heater control.
15. After 10 seconds the burner should ignite. If not,
turn "OFF" the toggle switch and then back "ON".
Repeat 12-15.
Programming the temperature differential.
Setting Gas Pressure
Starting The Dryer
*Temperatures are fahrenheit.
After heater power is turned on, the fan must be
turned on. Attempting to start the dryer without the
air switch indicating there is airflow will cause an air-
flow alarm to go off when the start switch is depressed.
The airflow alarm is simply the entire display going
blank, and the "NO AIRFLOW" message flashing for
a few seconds. The display must show "AIRFLOW"
before the dryer can be started.
To start the dryer, just push the "START" switch.
The first message to come up will be the "PURGE"
message--the drying process begins with a 10 sec-
ond purge.
When multiple heaters are connected together,
drying may be started from any heater control.

16
Series2000VaneAxialHeater
17. Press the "PROGRAM TEMPERATURE" but-
ton to change the high limit set point. Press it
again to change the "CYCLE SET POINT". (hi-
lo units only)
18. Decrease the "CYCLE SET POINT TEM
PERATURE" until the heater cycles to low
flame. (hi-lo units only)
16. When the burner ignites the display should read
"HI-FLAME " at the left of the display. Loosen
the nut on the main regulator and turn screw in, to
increase pressure and out to decrease pressure.
The pressure gauges should be set at 10-15 lbs.
for LP units, or 4-6 lbs.. for natural gas units. (use
the charts on the following pages to set pressure)
19. Open or close the low cycle ball valve until
the gas pressure is 3-5 lbs. for LP, or 1-2 lbs.
for natural gas. (hi-lo units only)
20. Increase the cycle set point to return to high
flame. (hi-lo units only)
21. Watch heater run several minutes to make
sure it cycles between hi and lo flame or on
and off properly.
22. Hi-flame pressure should be adjusted so ple-
num reaches cycling temperature easily.
23. Adjust pressure on on/off units so that unit is
on approximately 75% of the time.
OPERATING PROCEDURE

17
Series2000VaneAxialHeater OPERATING PROCEDURE
Btu's Per Gauge Pressure (PSI) Propane Models (Approximate)
60
2
1
low-temp
2
1
low-temp
low-temp
4
3
2
1
2
2
1
1
low-temp
3
2
2
1
low-temp
Fan Model
3HP-18"
7HP-24"
10HP-24"
15HP-26"
15HP-28"
Heat Rise Degrees F
Static
Pressure
1"
2"
3"
1"
2"
3"
4"
1"
2"
3"
4"
1"
2"
3"
4"
5"
1"
2"
3"
4"
5"
80
3
1
low-temp
4
3
low-temp
low-temp
6
5
3
2
4
4
3
3
1
4
4
3
2
1
100
4
2
1
6
4
1
low-temp
9
8
4
3
6
5
4
4
2
7
6
4
3
2
120
5
3
2
8
5
2
low-temp
13
10
6
4
8
7
5
5
3
9
8
5
4
3
140
6
4
2
10
7
3
1
18
14
8
5
11
9
7
7
3
12
11
8
6
3
160
8
5
3
14
9
3
2
22
18
9
6
14
13
10
9
4
16
14
10
8
4
180
9
6
3
17
11
4
3
26
22
11
8
18
16
13
11
5
20
18
13
10
5
Gauge Pressure (PSI) Required to Maintain Temperture (Approximate)
(High Temperature Units only)
2
102900
148370
Diameter
18"
24-28"
4
145970
210580
6
181870
258440
8
208190
299130
10
234510
335020
12
253660
366130
14
275200
394850
16
294340
421170
18
311090
447490
20
335020
473810
Low Temperature
Operating Pressure (PSI)
2
416380
598250
816010
935660
Diameter
18"
24"
26"
28"
4
588680
844730
1148640
1318540
6
720290
1036170
1409480
1617670
8
832760
1198890
1632030
1868930
10
930880
1340080
1825860
2091480
12
1019420
1464520
1995762
2309250
14
1107800
1581770
2153700
2467180
16
1174960
1689460
2302070
2649050
18
1244360
1787570
2436070
2792630
20
1340080
1892860
2577260
2955360
High Temperature
Operating Pressure (PSI)

18
Series2000VaneAxialHeater
Btu's Per Gauge Pressure (PSI) Natural Gas Models (Approximate)
High Temperature
7
1204750
1881456
2487940
2708640
6
1115380
1741920
2302800
2507090
5
1016880
1587790
2099420
2285470
4
909260
1419980
1876896
2043790
3
787970
1231200
1627920
1772020
2
644780
1006850
1331520
1450080
1
454180
710450
938450
1022350
Operating Pressure (PSI)
Diameter
18"
24"
26"
28"
Low Temperature
7
383040
470590
6
353860
435936
5
322850
397632
4
289100
355680
3
250800
308260
2
205200
251710
1
144100
177840
Operating Pressure (PSI)
Diameter
18"
24-28"
60
1
1
low-temp
1
1
low-temp
low-temp
2
1
1
low-temp
1
1
1
1
low-temp
1
1
1
1
low-temp
Fan Model
3HP-18"
7HP-24"
10HP-24"
15HP-26"
15HP-28"
Heat Rise Degrees F
Static
Pressure
1"
2"
3"
1"
2"
3"
4"
1"
2"
3"
4"
1"
2"
3"
4"
5"
1"
2"
3"
4"
5"
80
1
1
low-temp
2
1
low-temp
low-temp
2
2
1
1
2
1
1
1
low-temp
2
2
1
1
low-temp
100
2
1
1
2
1
1
low-temp
4
3
1
1
2
2
2
1
1
3
2
2
1
1
120
2
1
1
3
2
1
1
5
3
2
1
3
3
2
1
1
4
3
2
1
1
140
3
2
1
4
2
1
1
6
4
2
1
4
3
3
2
1
5
4
3
2
1
160
3
2
1
5
3
1
1
7
6
3
2
5
4
3
2
1
7
5
4
2
2
180
4
3
31
6
4
2
1
8
7
4
2
7
5
4
3
2
8
6
5
3
2
Gauge Pressure (Psi) Required To Maintain Temperature (Approximate)
(High Temp Units Only)
OPERATING PROCEDURE

19
Series2000VaneAxialHeater
Adjusting the Air Pressure Switch
1. Air pressure switch must be adjusted so
that it will activate with lowest level of
grain that will be dryed in bin.
2. Put grain in bin to level desired (low).
3. With heater on and fan off display on
heater should read "no airflow".
4. Start fan. Heater display should now read
"airflow".
5. If display does not read "airflow" remove
cap from adjustment port and slowly turn
screw counter clockwise until display does
read "Airflow". Figure C
6. Shut fan off display should read "no air
flow" when fan gets to half speed. If not
repeat step 5.
Figure C
AIR PRESSURE SWITCH

20
Series2000VaneAxialHeater
Adjusting the vaporizer coil on a liquid propane model. The top photo
shows the setting in, and the bottom photo shows the coil out.
Adjusting The Vaporizor
The display will indicate "FLAME"
when flame is sensed. If no flame
is sensed, the "FLAME" message
will be off. The display indicates
what part of the cycle it is in. If the
unit is a hi-lo dryer, the display will
indicate whether it is in the "HI-
FLAME" or "LO-FLAME" part of
the cycle. (See "programming set
points" page 21 for setting the hi-lo
flame temperature). If the tempera-
ture is above the high temperature set-
ting, the flame will be off, the
"FLAME" message will be out and the
display will be flashing "OFF-
CYCLE".
If the flame is shut off because
of the humidity sensor (humidistat),
the display flashes "OFF-CYCLE
HUMIDISTAT".
Running The Dryer
1. Vaporizer should be adjusted so
the vapor pipetrain runs warm
to the touch (100°-120°F).
2. Loosen 5/16" bolt on adjust-
ment bracket.
3. Swivel vaporizer away from
flame if running too hot, closer
to flame if too cold.
4. Move vaporizer only 1" at a time
and allow a few minutes for
tem perature to equalize.
5. Tighten 5/16" bolt and watch
heater run for several minutes
to verify adjustment.
OPERATING PROCEDURE
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4
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