Guldmann GH2 User manual

Bla bla
1. IntroductIon
© Guldmann GB-1394/11/08
3
IntroductIon 1
InformatIon 2
InstallatIon 3
electrIcal connectIon 4
control 5
tools 6
servIce 7
Guldmann develops, manufactures,
distributes and maintains products and
services that make the daily lives
of disabled people and their
helpers a little easier.
InstallatIon guIde
for gh2
UL – 2.00
23W1

1. IntroductIon
© Guldmann GB-1394/11/08
5
IntroductIon 1
Generalconditions............................... 8
Classifications.................................. 10
Rail systems in general. . . . . . . . . . . . . . . . . . . . . . . . . . . 11
InformatIon 2
The room-covering rail system . . . . . . . . . . . . . . . . . . . . . 14
The single-track rail system . . . . . . . . . . . . . . . . . . . . . . . 15
Combinationsystem............................. 16
Typesofrail.................................... 17
Components - Hoist system . . . . . . . . . . . . . . . . . . . . . . . 18
HoistandPontus.............................. 18
Chargingaccessories.......................... 19
Ceilingbrackets............................... 20
Liftingaccessories............................. 21
Rails and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wallbrackets................................. 23
Listofcomponents.............................. 24
Fittings...................................... 24
Installationtools............................... 25
Rail combinations in room-covering systems . . . . . . . . . 26
Intermediate suspension . . . . . . . . . . . . . . . . . . . . . . . 26
Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . 27
Intermediate suspension/underhanging traverse rail . 29
Rail combinations in combined systems . . . . . . . . . . . . 30
Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . 31
Railcurves..................................... 33
Combinations of rail curves . . . . . . . . . . . . . . . . . . . . . . . 34
Switch tracks and turnable . . . . . . . . . . . . . . . . . . . . . . . . 35
InstallatIon 3
General installation of rail systems. . . . . . . . . . . . . . . . . . 38
Liftingpoints................................... 39
Fixing wall brackets Fischer . . . . . . . . . . . . . . . . . . . . . . . 40
Fixing wall brackets Hilti . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Fixing ceiling brackets Fischer . . . . . . . . . . . . . . . . . . . . . 42
Fixing ceiling brackets Hilti . . . . . . . . . . . . . . . . . . . . . . . . 43
Fittingofbrackets............................... 44
Ceilinginstallation............................. 44
Ceiling installation, bracket assembly . . . . . . . . . . . . . 47
Wallfitting ................................... 49
Railassembly.................................. 52
Fittingofendstops .............................. 53
Taking down hoist and travelling trolleys . . . . . . . . . . . . . 54
Installing of GH2 HD Twin . . . . . . . . . . . . . . . . . . . . . . . . . 55
GH2 HD with special travelling trolley . . . . . . . . . . . . . . . 56
electrIcal connectIon 4
Traversedrivemotor............................. 58
The room-covering drive motor is installed
asdescribed................................. 59
Instaaling the motor control PCB in the DC traverse
travellingtrolley............................... 60
Switchtrack.................................... 61
Combi-lock.................................... 62
CL3, electrically operated . . . . . . . . . . . . . . . . . . . . . . . 62
CL3,manual ................................. 67
CL3, double, electrically operated . . . . . . . . . . . . . . . . 69
Installing the Combi-lock. . . . . . . . . . . . . . . . . . . . . . . . 73
Turntable...................................... 74
Interconnection diagram GH2 twin. . . . . . . . . . . . . . . . . . 75
Chargingsystems............................... 76
Charging liners, midi-rail & GH2 . . . . . . . . . . . . . . . . . . 76
Charging kit for room-covering system midi rail
withGH2 .................................... 77
Charging kit for room-covering system mini-maxi-jumbo
railwithGH2 ................................. 78
Adjustment of power pick-up for mini-maxi-jumbo rail. 79
Mounting of center charging station. . . . . . . . . . . . . . . 80
Transformer/charger............................. 81
Electrical installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Protection against electric shock . . . . . . . . . . . . . . . . . 82
Connection to the supply network, Class I . . . . . . . . . 84
Powersupply................................. 86
Classifications and marking . . . . . . . . . . . . . . . . . . . . . . . 87
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 88
control 5
Checkliste..................................... 91
tools 6
Overview of tools for rail installation . . . . . . . . . . . . . . . . . 93
servIce 7
GH2-ServiceManual............................ 95
Demountingofcovers.......................... 96
Replacement of batteries . . . . . . . . . . . . . . . . . . . . . . . 97
Replacementofstrap.......................... 99
Replacement of the hand control . . . . . . . . . . . . . . . . 103
Mounting of side covers and end covers . . . . . . . . . . 104
Trolleylockcord.............................. 106
Main Inspection of GH2, GH2 HD and rail system . . . . 107
PeriodicInspection............................. 108

1. IntroductIon
© Guldmann GB-1394/11/08
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IntroductIon 1
Generalconditions............................... 8
Classifications.................................. 10
Rail systems in general. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

© Guldmann GB-1394/11/08
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General conditions
Fixing
Fixing materials of all types must as a minimum comply
with national requirements and standards.
Only approved fixing elements may be used and they must
be suitable for the individual installation – e.g. suitable for
fixing to concrete, wood, etc.
Each suspension point in ceiling constructions must be
rated to withstand a load of at least 1.5 times the rated
load of the rail system.
Use only lock nuts.
Fischer’s product liability does not apply if lock nuts are
fitted on Fischer’s FAZ anchors. If the customer insists on
this, ”Loctite” or simular must be used instead.
Tighten all bolts and nuts with torque in accordance with
applicable rules - M10 = 42 Nm.
Tighten Hilti HUS-H screws with torque to 35 Nm.
Important
The user of this installation guide should note that the fixing
devices are those recommended by Guldmann and consti-
tute minimum requirements.
When selecting fixing elements, the installer must in each
individual situation take the ceiling and wall constructions
into consideration.
V. Guldmann A/S shall not be held liable beyond its normal
product liability unless V. Guldmann A/S installers carried
out the installation work.
Reservations
The warranty shall not cover defects or damage which can
be attributed to causes other than defects in workmanship
and materials.
For the warranty to apply any repair work must have been
undertaken by the Guldmann Service Team or other service
technicians/repairers recommended by Guldmann.
Product liability
In relation to product liability the current rules under Danish
law shall apply.
The Seller shall never be held liable for operating losses,
loss of earnings and other indirect losses.
Product liability insurance which includes cover against
injury and property damage has been taken out.
Any disputes between the parties shall be settled by the
Maritime and Commercial Court in Copenhagen (Sø- og
Handelsretten) in pursuance of Danish law
Testing the rail system
Test the rail system following setup in accordance with the
inspection form; see section on page 91.
The rail system must be tested in accordance with the
control table after installation, i.e. tested at 1.5 times its
rated load and then marked with the rated load, the initials
of the installer, and the installation date.
Each section of the rail system must be regarded as an
individual system and be tested and marked individually.
The system must be operated with a load of 1.5 times its
rated load, and observed to ensure the correct function of
components and the solidity of the attachment.
After a full test operation of the rail system, it must be load
tested again for at least 20 minutes.
The selected brackets must be load tested for at least five
minutes.
The load must be placed as close to the brackets as pos-
sible.
If there are less than four brackets in the system, testing
time per bracket must be increased.
Where different fixing elements or fixing materials are used
to install the system, or where ceiling constructions have
been changed, the system must be tested in each of these
situations.
Fixing elements must not become deformed or change
shape in any way.
NB!
The rail system must be tested in order to ensure that it
is 100% safe and stable in use.
If it is considered necessary or in cases of doubt, the
system must be tested again to the extent that this is
appropriate.
1. IntroductIon

1. IntroductIon
© Guldmann GB-1394/11/08
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General conditions
Installation in corrosive surroundings
Special guidelines must be observed when installing the
rail system around swimming pools, etc.
The surfaces of the brackets used, traverse travelling
trolleys, etc., must be painted. Hoists, switch tracks,
Combi-locks, etc., must be supplied with a special surface
treatment.
All fixing elements, nuts, washers, threaded rods, must be
acid-proof.
Acid-proof threaded rods and dual-component adhesive
must be used for installation in concrete, tiles, etc.
Through-going threaded rods or acid-proof screws must
be used for installation in wood.
Particular care should be taken to avoid damaging the
surface of painted components.
Washers made of synthetic material must be used in
between painted surfaces and nuts and ordinary washers.
Damaged paint must be repaired after installation, and
visible threaded rods, nuts, washers, etc., must be covered
with paint RAL 9010 – white.
Hidden threaded rods, nuts, washers, and brackets in the
rail track must be treated with a silicone coating.
Wherever possible, nuts must be fitted with protective
caps.
There must be no swarf, dirt, or other impurities in the
rail system as they will accumulate moisture and lead to
corrosion.
Bearings in traverse travelling trolleys must be treated with
a silicone coating before installation.
NB!
Midi-rails with charging liners must not be used in corrosive
or dusty surroundings (areas around swimming pools and
at riding schools).
Quality designation for bolts, etc.
A4/AISI 316 = acid-proof
A2/AISI 304/rustproof 18.8 = not acid-proof
Installing rail systems with rated loads of more than
250 kg (550 lbs)
Certain precautions must be taken when installing rail
systems with rated loads of more than 250 kg (550 lbs).
Room-covering rail systems and straight rail sections
including rail curves can be installed in cases where there
is a rated load of more than 250 kg (550 lbs). Other rail
components must not be used.
A heavy duty model traverse travelling trolley must be used
in connection with room-covering rail systems.
Bracket types must be chosen in accordance with the list
of components, certain types of bracket must not be used
in connection with these installations.
Rails must be installed on top of the fitting when wall brack-
ets and floor posts are used.
The mutual distance between brackets must be adapted to
the type of rail in question in accordance with the instruc-
tions.
Two installation elements, must be used per bracket when
installing the system in a concrete ceiling or wall, in accor-
dance to the list page 40-41.
Ceilings and walls made of materials other than concrete
must be carefully inspected and tested for suitability.
Special care should be taken when testing at 1.5 times the
rated load.

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1. IntroductIon
© Guldmann GB-1394/11/08
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CE-marking
Medical Equipment with respect to electrical
shock, fire and mechanical hazards only.
In accordance with UL 60601-1, CAN/CSA c22.2
No. 601.1
Type B in accordance with UL/EN 60601-1
Read instructions before use
Mode of operation:
Continous operation with intermittent load.
Permissible operation time, for instance operation
3 min and pause 20 min.
Class I
Permanent installation with protective ground.
Class II
None permanent installation without protective ground.
Equipment not suitable for use in the presence of
flammable mixtures.
Protection class
• Hoist IP20
• Hand control IPx4
Classifications

1. IntroductIon
© Guldmann GB-1394/11/08
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A rail system comprises one or more rails, which are
installed on the ceiling, the wall or on freestanding wall
studs.
The rail system is constructed in modules. This makes it
easy to create individual solutions and to adapt the system
to existing buildings. The modules are easy to handle
during fitting and transport. The flexible modules also make
the system suitable for recirculation.
Rail systems can be installed anywhere. Private homes,
hospitals, nursing homes, therapy clinics, riding centres
and swimming pools are just some of the places where a
rail system can help to improve the working environment
for carers and heighten the quality of life for the disabled.
A ceiling hoist system takes up no floor space, makes little
noise and is always ready for use.
A rail system can either be a room-covering system,
single track, or a combination of the two systems.
The ceiling hoist itself runs in the rail system.
All Guldmann’s ceiling hoists lift with the
help of a battery operated motor. The hoist is
equipped with a hanger to which the sling is
secured. The rail system that the hoist runs in
can be:
• A room-covering system
• Single track
• A combination of the two systems
The hoist is manually operated or with the help
of a remote-controlled drive-motor.
Rail systems in general

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2. InformatIon
InformatIon 2
The room-covering rail system . . . . . . . . . . . . . . . . . . . . . 14
The single-track rail system . . . . . . . . . . . . . . . . . . . . . . . 15
Combinationsystem............................. 16
Typesofrail.................................... 17
Components - Hoist system . . . . . . . . . . . . . . . . . . . . . . . 18
HoistandPontus.............................. 18
Chargingaccessories.......................... 19
Ceilingbrackets............................... 20
Liftingaccessories............................. 21
Rails and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wallbrackets................................. 23
Listofcomponents.............................. 24
Fittings...................................... 24
Installationtools............................... 25
Rail combinations in room-covering systems . . . . . . . . . 26
Intermediate suspension . . . . . . . . . . . . . . . . . . . . . . . 26
Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . 27
Intermediate suspension/underhanging traverse rail . 29
Rail combinations in combined systems . . . . . . . . . . . . 30
Underhanging traverse rail . . . . . . . . . . . . . . . . . . . . . . 31
Railcurves..................................... 33
Combinations of rail curves . . . . . . . . . . . . . . . . . . . . . . . 34
Switch tracks and turnable . . . . . . . . . . . . . . . . . . . . . . . . 35

© Guldmann GB-1394/11/08
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2. InformatIon
The room-covering rail system
The room-covering rail system comprises two parallel rails
installed on the ceiling, the wall or on freestanding wall
studs. A traverse rail runs between the parallel rails. The
hoist itself glides backwards and forwards on the undersi-
de of the traverse rail in a travelling trolley. The mechanism
is called a travelling trolley and has castors that run inside
the track. The horizontal movement is a sliding motion that
is comfortable for the user.
The room-covering system makes it possible to lift the
disabled person to and from any place in the room and
is the optimum solution in rooms where many lifts are
carried out.
Installing a room-covering system saves space and pro-
vides an extremely high degree of freedom. The bed, a
wheelchair and the other furniture in the room can be
placed as desired and lifting can be carried out rapidly,
easily and comfortably both with regard to the carer and
the disabled person.
In addition the planner has considerable freedom to design
the rooms in the building – both because the system saves
space and because it offers flexibility when lifting a person.
In some cases the parallel rails can be built into the ceiling
so that only the lower part of them is visible.
Rail profiles Bracket Bracket Rail combination GH2 Hand control

Bracket Curves etc. Switch track Turntable Riding school Swimming pool
© Guldmann GB-1394/11/08
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2. InformatIon
The single-track rail system
In its basic form the single-track rail system comprises a
single rail in which the ceiling hoist runs. The system can
be extended with curves of various angles, switch tracks
and a turntable.
The single-track system is very suitable for moving people
over longer distances. Examples of this could be corridors,
riding schools or swimming pools.
Over and above this the single-track system can be used
in the same situations and rooms as the room-covering
system. But attention should be paid to the fact that wheel-
chairs, beds and other aid facilities must be located directly
beneath the rail. This places limitations on the layout of the
room due to the location of the rail.
In some cases the rail can be built into the ceiling so that
only the lower part is visible.

© Guldmann GB-1394/11/08
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2. InformatIon
Combination system
It is possible to combine rail systems in adjacent rooms
with the help of a Combi-lock.
A safety lock is installed in the traverse rail in the room-
covering system to prevent the hoist from running out of
the rail.
The Combi-lock locks the traverse rail and at the same time
releases the safety lock. The hoist can then be run from
one system to the other without problems.
Bracket Bracket Rail combination Combi-lock/safety lock Lifting hanger

58
53
109
51
126
53
171
2 5/16"
4 1/4"
5"
6 3/4"
53
2" 2" 2" 2"
Mini Midi Maxi Jumbo
© Guldmann GB-1394/11/08
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2. InformatIon
Types of rail
There are four different types of rail:
Mini, midi, maxi and jumbo.
Mini-rails are normally used in single-track systems, as
curves, the turntable and switch tracks are the same height
as the mini-rail.
In certain cases it is possible to build in the rails in rooms
with suspended ceilings, so that only the lower side of
the rail is visible, both in connection with single-track and
room-covering systems.
Mini, maxi and jumbo-rails can be combined as required.
The profile of the midi-rail differs from that of the others
and cannot be used together with the other types of rail.
The overall height of the rails in a room-covering system
can vary from 97 mm approx (3 15/16") for two mini-rails
(mini
traverse rail mounted between mini parallel rails) to
381 mm approx (15") for two jumbo-rails (jumbo parallel
rails
with underhanging jumbo traverse rail).
The traverse rail can be mounted between the parallel rails,
be underhanging or be a combination of the two solutions.
Max. projection Max distance between Delivery length
supporting points m
0,3 0,5 0,7 1,25 1,6 1,75 2,5 3,5 4 4,5 5 5,25 7 7,5 1 2 3 4 5 6 7 8
GH2 - Max 200 kg (440 Lbs)
Mini x x x x x x x x
Midi x x x x x x x x x
Maxi x x x x x x x x x
Jumbo x x x x
GH2 HD – Max 250 kg (550 Lbs)
Mini x x
Midi x x
Maxi x x
Jumbo x x
GH2 HD, Twin – Max 455 kg (1000 Lbs)
Mini x x
Midi x x
Maxi x x
Jumbo x x

© Guldmann GB-1394/11/08
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2. InformatIon
Components – Hoist system
Hoist and Pontus
GH2 - 200 KG
(440 LBS) GH2 R - 200 KG (440 LBS) GH2 HD - 250 KG (550 LBS) GH2 HD TWIN - 455 KG (1000 LBS)
GH2+2 - 200/250 KG
(440/550 LBS)
MED IR CONTROL
120001
FREE-STANDING SINGLE
TRACK SYSTEM - 3M
FREE-STANDING ROOM-COVE-
RING TRACK SYSTEM - 3X3M
GH2 F & GH2 F HD
120001
CEILING HOISTSPONTUS MOBILE SYSTEM
WITH DRIVEMOTOR
120001
HEAVY DUTY
120001
HEAVY DUTY
120001
120001
1240512400

DC DC DC AC DC
DC DC
DC AC
AC AC AC
© Guldmann GB-1394/11/08
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2. InformatIon
Charging accessories
CHARGING
CHARGING STATION
DH2000 ROOMCOV.. DH2000
CHARGING STATION FOR GH2 MINI, MAXI JUMBO SINGLE RAIL ROOMCOVERING MINI, MAXI, JUMBO WITH GH2
Components – Hoist system
CHARGING STATION
PASSAGE CHARGING STATION DH2000/GH2
POWER SUPPLY
DH2000/GH2 CHARGER TRANSFORMER
ACCESSORIES
TROLLEY
250 KG
(550 LBS)
TROLLEY
HEAVY DUTY – 455 KG
(1000 LBS)
1238512360 12384 1238712371
127777123855123865
937001123753
12354 123540
ROOMCOVERING MIDI
GH2
LINER LOCK FOR
CHARGING LINER
12277-X 12364
WIRE + LOCK FOR
CHARGING LINER
12460
GH2 F,
TRAVELLING TROLLEY

455 KG (1000 LBS)
455 KG (1000 LBS)
455 KG (1000 LBS)
200 KG (440 LBS)
© Guldmann GB-1394/11/08
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2. InformatIon
Components – Hoist system
DIRECT UNDER CEILING
455 KG (1000 LBS)
Ceiling brackets
EXTENDEDEXTENDED ADJUSTABLE
EXTENDED ADJUSTABLE ROSETTE
EXTENDED SLOPING CEILING
12421
12423
12425-XXX
12427-XXX
12451-XXX
ROSETTE
12376
12336
12448
12457-XXX
12437 =1 MM (1/16")
12438 =2 MM (1/8")
12439 =5 MM (1/4")
ADJUSTING DISC - GREY
COUPLING FITTING
COUPLING FITTING
STABILIZING BRACKET
124371 =1 MM (1/16")
124381 =2 MM (1/8")
124391 =5 MM (1/4")
ADJUSTING DISC - WHITE

21140 21340
94517 99940
COATING
12006
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2. InformatIon
Components – Hoist system
Lifting accessories
21170
21180
21183
21186
21190
21270
21280
21283
21286
21290
21370
21380
21383
21386
21390
21187
21287
21587
LIFTING ACCESSORIESHORIZONTAL LIFTING SUPPORTACCESSORIES
STANDARD - 250 KG
(550 LBS) SMALL - 250 KG (550 LBS) X - 300 KG (660 LBS) SWING - 250 KG (550 LBS)
28430
WITH WEIGHT ADJUSTMENT
250 KG (550 LBS)
28460
WITHOUT WEIGHT ADJUSTMENT
150 KG (330 LBS)
28425
BODY SCOOP LIFTER
150 KG (330 LBS)
28440
HORIZONTAL LIFTING HANGER FOR
DH 4000 – INCL. SLING - 150 KG (330 LBS)
PARKING SPACE INFO-BOARD
COATINGSPRAY COATING
COATING OF HOIST,
CHARGING HOUSES,
COMBI-LOCK FOR USE
IN CORROSIVE
SURROUNDINGS
ANTISTATIC SET

12115 = 1 M • 12120 = 2 M
12125 = 3 M • 12130 = 4 M
12135 = 5 M • 12140 = 6 M
12221 = 1 M • 12222 = 2 M
12223 = 3 M • 12224 = 4 M
12225 = 5 M • 12226 = 6 M
12227 = 7 M • 12228 = 8 M
12160 = 1 M • 12165 = 2 M
12170 = 3 M • 12175 = 4 M
12178 = 5 M • 12180 = 6 M
12185 = 7 M • 12190 = 8 M
12194 = 6 M
12195 = 8 M
122402 = 90º (2Mx2M)
12240 = 90º
12242 = 60º
12244 = 45º
12246 = 30º 12290
12343 123432 123442 123436
12090 12091 12330
12444 – MINI
124425 – MIDI
12442 – MAXI
12443 – JUMBO
© Guldmann GB-1394/11/08
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2. InformatIon
Components – Hoist system
Rails and accessories
RAIL SYSTEMCOMBI LOCKTRANSVERSE DRIVE
12255 = RIGHT 90º
12256 = RIGHT 60º
12265 = LEFT 90º
12266 = LEFT 60º
12275 = RIGHT 90º
12276 = RIGHT 60º
12285 = LEFT 90º
12286 = LEFT 60º
MINI RAIL MIDI RAIL MAXI RAIL JUMBO RAIL
RAIL CURVE
455 KG (1000 LBS) SWITCH TRACK MANUAL 250 KG (550 LBS) SWITCH TRACK ELECTRIC 250 KG (550 LBS) TURNTABLE ELECTRIC 250 KG (550 LBS)
SINGLE MANUAL
250 KG (550 LBS) SINGLE ELECTRIC 250 KG (550 LBS) DOUBLE ELECTRIC 250 KG (550 LBS) SAFETY LOCK TRAVERSE RAIL
TRANSVERSE DRIVE
MINI/MAXI/JUMBO RAIL
250 KG (550 LBS)
TRANSVERSE DRIVE
MIDI RAIL
250 KG (550 LBS)
ENDSTOP
COVER PLATE