hager 4500 Series User manual

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 1of 10
TOOLS REQUIRED
DEVICES COVERED IN THIS DOCUMENT:
4500 MORTISE LOCK EXIT DEVICE

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 2of 10
Fasteners and Other Parts Included
Qty.
Purpose
¼”-20 x ¾” Pan Head Machine Screws
4
Through-bolting to wood or metal doors or surface mounting to metal
doors
#12 x 1.25” Wood Screws
4
Surface mounting to wood doors
Hex Dogging Wrench
1
Used to dog the device
Mortise Lock Armor Plate
1
Protects mortise lock body
M4 x 0.7 x 6 Flat Head Machine Screw
2
Fastening the armor plate to the mortise lock
#12 Combination Wood/Metal Screw
4
Fastening the strike to the frame and the mortise lock body to the door
MORTISE STRIKE (PANIC-RATED)
MORTISE LOCK BODY
MORTISE LOCK EXIT DEVICE
END CAP BRACKET
END CAP
CHASSIS COVER
MORTISE STRIKE (FIRE-RATED)

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 3of 10
1. CUT EXIT DEVICE TO LENGTH
The exit device comes in two models, one sized for a 36” door width and one sized for a 48” door width. For other door widths, cut
the exit device to the appropriate length. Recommended overall length of the exit device is equal to the door width minus 4 inches.
Cut with a hack saw or metal cutting saw blade. Deburr edges.
DOOR WIDTH RANGE FOR EXIT DEVICES
36” MODEL
30”-36” DOOR WIDTH
48” MODEL
36”-48” DOOR WIDTH
2. PREPARE DOOR
The Hager Exit device is designed to fit a door and frame prepared for a Mortise Lock per ANSI/BHMA A156.115-2016. The holes and
cutouts specifically for the Hager Mortise Lock Exit Device are shown in the template T-ED01545 and in the Door Preparation Drawing
S-ED01546. See www.hagerco.com for additional information.
3. SET LOCK HANDING
Lock supplied as Left Hand Reverse from factory. To change handing of the lock body, remove the latch retaining screw. Slide the
latch out of the lock, rotate the latch 180 degrees and slide it back into the lock. Reinstall latch retaining screw.
DOOR WIDTH
EXIT DEVICE LENGTH
CUT FROM THIS END
Latch
Latch Retaining Screw

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 4of 10
4. SET OUTSIDE HANDING OF LOCK CASE (BE AND CE FUNCTIONS ONLY)
Skip this step for NL and DT functions. There is a catch screw on each side of the lock body. For BE and CE functions a catch screw
must be removed on the PULL side of the lock body. The catch screw must stay in the PUSH side of the lock body.
5. SET HUB (BE AND CE FUNCTIONS ONLY)
Check the hub of the lock case to make sure the arrow is pointing downwards toward the hole underneath it. If it is not in this
position adjust it by rotating the hub until the arrow points down. This can be done by inserting the handing pin in the hub and
turning it with a pair of pliers.
Catch Screw
Arrow
Hole

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 5of 10
6. INSTALL LOCK TO DOOR
Install the lock in the door using the two supplied Wood/Metal combo screw.
7. INSTALL THE STRIKE IN THE FRAME
Install the strike in the frame using the supplied #12 Wood/Metal Combination Screws.

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 6of 10
8. INSTALL EXIT DEVICE (METAL DOORS ONLY)
Remove the chassis cover from the exit device. Put the exit device up against the door. Make sure the Latch Finger on the exit device
is inserted into the slot on the door and the mortise lock body and does not rub on the edges of the cutouts. Attach the exit device to
the door with the supplied ¼-20 x 3/8” Screws. Note: this is an optional step for convenience only and is not possible with wood
doors.
Latch Finger

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 7of 10
9. INSTALL END CAP
Remove end cap from end cap bracket. Mark the hole locations by holding the end cap bracket against the door. Make sure the exit
device is level before inserting the end cap bracket into the end of the exit device body. Mark and drill/tap holes. Install end cap
bracket and end cap using supplied screws.
For metal doors, drill and tap for ¼-20 machine screws.
For wood doors, pre-drill 1/8” Diameter holes.
For Through Bolting, drill 5/16” Diameter clearance holes on exit device side (push side) and 3/8” Diameter holes on pull side.
10. HAND TRIM (BE AND CE FUNCTIONS ONLY)
Make sure the handle is oriented to the side of the escutcheon that corresponds with the door handing. Make sure the spring cage is
oriented so the arrow is pointing in the direction of the desired handle rotation. If it is not oriented properly, remove the two screws
and rotate the spring cage 180 degrees and reinstall the screws. Install the handing pin.
Spring Cage
Handing Pin

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 8of 10
11. HAND TRIM (NL AND DT FUNCTIONS ONLY)
For handing the NL and DT trim there is no spring cage. Position the handle in the proper orientation and install the handing pin.
12. INSTALL TRIM
Install the trim on the pull side of the door insuring that the handing pin is properly inserted into the lock body. The handing pin only
interacts with the lock body for the CE and BE functions. Use the supplied screws to bolt the trim to the door through the exit device
chassis. If installing mortise cylinder do not fully tighten screws yet.
13. INSTALL MORTISE CYLINDER (CE AND NL FUNCTIONS ONLY)
Loosen the cylinder retaining screw to allow the cylinder to be threaded into the lock case by inserting a screw driver with a #2 tip in
the hole on the mortise lock body. Install the mortise cylinder in the trim. Screw the cylinder into the lock body. The keyway must
end up on the bottom of the cylinder housing. Secure the cylinder by tightening the retaining screw. A 1-5/8” long cylinder is
required for these functions. Fully tighten mounting screws from previous step.
Cylinder retaining screw hole

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 9of 10
14. INSTALL CYLINDER (NO TRIM –NL FUNCTION ONLY)
Only the Night Latch function can be used with a cylinder only or cylinder by optional pull. Loosen the cylinder retaining screw to allow
the cylinder to be threaded into the lock case. This is done by inserting a screw driver with a #2 tip in the hole on the mortise lock
body. Insert the wave washer, spacer and cylinder collar (7/16”) over the cylinder. Screw the cylinder into the lock body. The
keyway must end up on the bottom of the cylinder housing. Secure the cylinder by tightening the retaining screw.
15. INSTALL COVERS
Install the armor front with the supplied screws.
Install the Exit Device Head Cover using the supplied screws.
Cylinder
Wave Washer
Spacer
Cylinder Collar

Mortise Lock Exit Device
Installation Instructions
I-ED01553
Rev 4, Rev Date: 06/19/18 27390043 Page 10 of 10
16. DOGGING DEVICE
For increased life of the device, dog the push bar down during high traffic periods of the day. Dogging is not available on fire-rated
models.
Hex Wrench Dogging
To dog the device, press the push bar, insert the hex dogging wrench and turn clockwise 35 degrees. The push bar will remain
depressed and the latch will stay retracted. To release the dogging, hold the push bar down, insert the hex dogging wrench, and turn
counter-clockwise 35 degrees. The push bar will return to the up position and the latch will extend to lock the door.
Cylinder Dogging
Required hardware for cylinder dogging includes one (1) mortise cylinder, lengths 1-1/8”, 1-1/4” or 1-3/8” with a standard cam (0.723”
[18mm] screw center to tip of cam); and one (1) Hager cylinder dogging kit (4926) which includes one (1) 11/32” [8.7mm] solid
cylinder collar and cashbox nut. Remove and discard the hex wrench extension. The cylinder should be oriented so the cam is
pointing away from the exit device push bar. Install the dogging cover plate with the cylinder and test the dogging. Depress the push
bar, insert the key and turn the key clockwise to dog the device. Turn the key counter-clockwise to release the dogging.
Mortise Cylinder
Sizes 1-1/8” to 1-3/8”
With standard cam
11/32” (8.7mm)
Stock solid collar
Cylinder lock
plate
Cashbox nut
Cylinder dogging cover plate
Slide hex wrench dogging
plate out of device body
Remove and discard
hex wrench extension
Push bar
Exit Device Body
Slide cylinder dogging
Plate into device body
Orient cam so it is pointing away
from push bar (as shown)