hager HIC4 G Series User manual

1
Step 1
Cabinet /
Back Plate
Installation
Step 2
Connecting the
power section
Step 3
COMMAND /
CONTROL
terminal
connections
Step 4
Power SUPPLY
and
controller
terminal
connections
Step 5
Check
Step 6
Programming
Step 7A
AUT Mode
(Automatic
Control)
Step 7B
AUT Mode
(Remote
Control)
Step 7C
Emergency
Manual
Operation
Step 7D
Padlocking
6LE001152A.f
Preliminary operations
Check the following upon delivery and after removal
of the packaging:
• Packaging and contents are in good condition.
• The product reference corresponds to the order.
• Contents should include:
- 1 x motorised changeover switch
- 1 x emergency handle and fi xing clip
- 1 x quick start instruction sheet
Accessories
• Bridging bars and connection kits
• Terminal shrouds
• Terminal shield
• Voltage sensing kit
• Sealable cover
This quick start is intended for personnel trained in
the installation and commissioning of this product.
For further details refer to the product instruction
manual available on the hager website.
• This product must always be installed and
commissioned by qualifi ed and approved
personnel.
• Maintenance and servicing operations should be
performed by trained and authorised personnel.
• Do not handle any control or power cables
connected to the product when voltage may be,
or may become present on the product, directly
through the mains or indirectly through external
circuits.
• Always use an appropriate voltage detection
device to confi rm the absence of voltage.
• Ensure that no metal objects are allowed to fall
in the cabinet (risk of electrical arcing).
Failure to observe good enginering practises as
well as to follow these safety instructions may
expose the user and others to serious injury or
death.
Installation and commissioning
zMotorised changeover switch
800A - 3200A
Clip
for storage
of the
emergency
handle
Risk of electrocution, burns or injury to
persons and/or damage to equipment.
Risk of damaging the device.
In case the product is dropped or
damaged in any way it is recommended
to replace the complete product..
HIC4xxG

2 6LE001152A.f
4.
3.
3. CONTROL/COMMAND terminals
Ensure that the product is in Manual Mode.
Orientation
Recommended OK
OK NO
Dimensions in mm
Door cut-out for front panel




T
250
C2
1
280
C 21
250
M
T
51,5
M 51.5 2000A to 3200A
800A to 1600A
800A 1000A 1250A 1600A 2000A 2500A 3200A
4P
M335 467
T80 120
C391 523
33 8.58.5
50
3310
ø 9
ø 15
800A to 1000A
16 x 11
60
28.5 15.7515.75
28.515
1250A
15
55
12.5
25 25
30
30
45
45
90
ø12.5
1600A to 3200A
1. Installation
2. Power terminal connections
Use terminal lugs, rigid or fl exible busbars.
800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A
Minimum Cu
cable section
at Ith
(mm2)2 x 185 -
Minimum Cu
busbar section
at Ith
(mm2)2x50x5 2 x 60 x 5 2x60x 7 3x100x5 4x100x5 3x100x10
Maximum Cu
cable section (mm2)2 x 300 4 x 185 6 x 185 -
Maximum Cu
busbar width (mm) 63 100
Type of screw M8 M10 M12
Recommended
tightening
torque
(N.m) 8,3 20 40
Maximum
tightening
torque (N.m) 13 26 45
Ensure that the product is
installed on a flat rigid surface.

5. Check
In manual mode,
check the wiring.
If OK power up
the product
LED Green =
“Power”: ON
LED Red =
“Manuel/Defaut”: ON
3 6LE001152A.f
1Preferred source 2Alternate source
&Position 0 order
éPosition 1 order
"Position 2 order
'Zero position priority order
(Remote Control Enable (Priority over Auto)
§Product Available output (Motor)
èPosition II aux contact
!Position I aux contact
çPosition 0 aux contact
aO/P to HZI910 remote display
zProduct available output (ATS)
eI/P Inhibition of the ATS controls
rI/P Manual retransfer
tS2 Stability Time Bypass: 2AT
yPriority to TEST ON LOAD: TON
uTEST OFF LOAD Signal: TOF
iTEST ON LOAD Signal: TON
oNot used
pContact “Start/Stop Genset”: if S1
is not available the NC contact le
contact (71-72) is close
qContact “Start/Stop Genset”: if S1
is not available the NO contact le
contact (71-74) is open
sVoltage Sensing Inputs
dPower Supply Inputs
Example: control wiring for a 400VAC application having a 3 phase and neutral supply
4. Power supply, sensing and control wiring
Use cables with 1,5 to 2,5 mm2section. Screw M3 Tightening torque: min.: 0.5 Nm - max.: 0.6 Nm
Recommanded to use
the voltage sensing kit
ATS Power Supply input II
Power Supply II - L
Power Supply II - N
208-277 VAC ±20%:
50/60 Hz
ATS Voltage Sensing input
Source supply II
S II - Phase 1
S II - Phase 2
S II - Phase 3
600 VAC (ph-ph) max
S II - Neutral
332 VAC (ph-n) max
ATS Module Control Inputs
(Fixed)
Contact
Genset Start/Stop
(Product available)
Signal
ATS Power Supply input I
Power Supply II - L
Power Supply II - N
208-277 VAC ±20%:
50/60 Hz
ATS Voltage Sensing input
Source supply II
S I - Phase 1
S I - Phase 2
S I - Phase 3
600 VAC (ph-ph) max
S I - Neutral
332 VAC (ph-n) max
ATS Module Control Inputs
(Fixed)
ATS Module Output Contact
(Product available)
Remote interface
RJ45 - to HZI910
2
104103
312313 314315 316317 63A64A 24 14 04 13
RJ 102101
105106
414413415416417
64B63B
72
20171
202 20520620420321020920820774
1
F1
F2
L1 L2 L3 N
L1 L2 L3 N
HZI910

4
6. Programming the product
The product is programmed after wiring
verifi cation tests through the front of the
product Controller in 5 steps:
Note
Ensure that the product is in “Manual Mode”,
powered and with at least one network
supply available.
SET the 4 Dip Switches using a small screw
driver. Possible variants vary from positions
“A to H” as described in the table below. For
convenience, the position functions are also
described on the front of the ATS controller
adjacent to the dip switches.
Note
The READY LED will fl ash green as soon as
settings are changed and until the new settings
have been saved by pressing the PROG OK
button momentarily (refer to Step
).
Dip Switch Setting Options
Dip switch 1
A/B
AThree Phase Network
BSingle Phase Network
(Attn: Dipswitch 2 is inactive in this position)
Dip switch 2
C/D CThree Phase 4 wire Network (Including Neutral)
(Allows to detect a loss of neutral for unbalanced loads)
DThree Phase 3 wire Network (Without Neutral)
Dip switch 3
E/F
EWithout a time delay in Zero Position (DBT = 0 sec)
FZero position time delay set to 2s (DBT = 2 sec)
Dip switch 4
G/H
GMain - Generator Application
HMain - Main Application
1Dip switch setting options
2Potentiometer setting options
SET the 4 potentiometers using a small screw
driver paying attention to the arrow indicating
the position. There are a total of 14 positions
for which the specifi c settings are described in
the table below.
Note
The READY LED will fl ash green as soon as
settings are changed and until the new settings
have been saved by pressing the PROG OK
button momentarily (refer to Step
).
Functional description
Pot. 1 Un Pos N° 0 = Auto Con.guration position
Pos N° 1 to 13 = Preset Volt and Hz Config.
Pot. 2 ΔU ΔF Delta U: Adjustable from 5 to 20%
Delta F: Adjustable from 3 to 10%
Pot. 3 FT Supply Source Failure Time: 0 to 60s
Pot. 4 RT Supply Source Return Time: 0 to 60 min
Position Setting Identifi cation
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Pot 1 Un PhPh /
PhN Auto
Conf
220 /
127V
380 /
220V
400 /
230V
415 /
240V
480 /
277V
208 /
120V
220 /
127V
230 /
132V
240 /
138V
380 /
220V
400 /
230V
415 /
240V
480 /
277V -
Fréq. 50Hz 60Hz
Pot 2 Seuil U/F en %
de Un / Fn -5 / 3%
6 /
3%
7/
4%
8 /
4%
9 /
5%
10 /
5%
11 /
6%
12 /
6%
13 /
7%
14 /
7%
15 /
8%
16 /
8%
18 /
9%
20 /
10%
Pot 3 FT (s) 0 1 2 3 4 5 8 10 15 20 30 40 50 60 -
Pot 4 RT (min) 0 1 2 3 4 5 8 10 15 20 30 40 50 60 -
Whatever Pot 1 trimming , it is IMPERATIVE to set Pots 2 to 4.
Set dip
1Press
>2s
3Press
<60ms
4
Set pot
2Ready 5
Hager 11.15 - OCOM 123601 - 6LE001152A.f
Hager Electro S.A.S., Boulevard d'Europe, B.P. 3, 67215 OBERNAI CEDEX, France - www.hager.com
IS 544037F / Printing size: 630x297 / Recto-verso / Black / 90g/m² / Final size A4

5 6LE001152A.f
3Auto confi guration of mains voltage and frequency
The product includes an “Auto Confi guration”
feature to detect the mains voltage and
frequency nominal values, phase rotation and
neutral position and saves them in the ATS
controller.
Note
Before confi guring the nominal values ensure
that the product is properly wired, verifi ed and
ready for commissioning. It is imperative that
the network supply is available and that the
wiring to the product voltage sensing terminals
103 – 106 and 203 – 206 has been done. It is
preferable to use the product sensing kit that
may be provided as an accessory.
• Ensure that the product is in manual mode and
powered with Pot1 in position “Auto Conf”.
• Press and hold the Red “PROG OK” button
for >2s to measure the mains voltage and
frequency.
Note
The source available LED will fl ash while the
available network is being measured. The
READY LED will fl ash green as soon as settings
are measured and until these settings have
been saved by pressing the PROG OK button a
second time momentarily (refer to Step
).
4Saving the confi gured values
To SAVE the recorded setting confi guration
press the PROG OK button momentarily:
<60ms.
Note
The fl ashing READY LED goes off once the
values are saved in the ATS controller.
5Putting the product into Auto operation
After following Steps 1 to 4, and once ready to
put the product into AUTO operation turn the
mode selector switch to Auto.
Note
When the product is powered and properly
confi gured, after switching the product from
Manual Mode to Auto Mode the READY light
should be a steady green light.
< 60ms.
Depending on the state of the product the ATS automation may change the
switch position as soon as the mode selector is switched to AUT. This is a
normal operation.
> 2s.

6 6LE001152A.f
&MANUAL Mode LED indication.
(yellow steady light when in Maual Mode).
éAUTO Mode LED indication
(green steady light when in Auto mode
with no timers running, green fl ashing light
when in Auto with timers running in the
background).
"REMOTE CONTROL Mode LED indication.
Yellow steady light when in remote control
mode.
Remote control mode is achieved with the
Auto/Manu selector switched to Auto and
terminals 312 closed with terminal 317.
Remote control orders are received through
closing 314 to 316 with 317.
' TEST ON LOAD CONTROL Mode LED
indication (yellow steady light when in TON
mode)
(TEST OFF LOAD CONTROL Mode LED
indication (yellow steady light when in TOF
mode).
§ Switch 1 LED position indication.
(green when in position 1).
èSource supply I availability LED indication
(green when supply I voltage is within the
set limits).
!Zero position LED indication
(yellow when in position 0).
çSwitch 2 LED position indication.
(green when in position 2)
a Source supply II availability LED indication
(green when supply II voltage is within the
set limits).
zSealing screw location 1 for use with
sealing cover (available as an accessory
e Potentiometer 1: Network Confi guration.
(Auto Confi guration
or
refer to the confi guration guide sticker on
the front of the product when using the
predefi ned setting positions 1 to 13).
rPotentiometer 2 : Voltage and Frequency
threshold settings. (Refer to the
confi guration guide sticker on the front of
the product to set the V / Hz threshold.
Positions 1 to 14).
tPotentiometer 3: Supply FAILURE Time (FT)
Adjustable from 0 to 60 seconds
yPotentiometer 4: Supply RETURN Time (RT)
Adjustable from 0 to 60 minutes.
uREADY LED indication (green steady light:
product in AUTO, Watchdog OK, Product
Available to changeover; green fl ashing:
settings displayed not saved or have been
changed since last saved. Press PROG OK
button in manual mode to save or revert to
last saved settings).
iSealing screw location 2 for use with the
sealing cover.
oFAULT LED indication (red steady light in
case of an ATS controller internal fault).
p Confi guration dip switches:
(4 dip switches with 2 positions in each A
to H).
q PROG OK: confi guration save push button
(ATTN: active in Manual Mode ONLY).
Press briefl y to confi rm and save all set
confi guration settings.
Hold pressed for 2 seconds to set the
network supply voltage and frequency by
Auto Confi guration.
This is to be followed by pressing briefl y to
save the set value confi gured.
sGreen LED Indication: power
dRed LED Indication: Product Unavailable /
Manual Mode / Fault Condition
fAuto / Manual mode selector switch (Kky
version available as an option)
gPadlocking facility (up to 3 padlocks of dia.
4 – 8mm)
hEmergency manual operation shaft location
(accessible only in manual mode)
jSwitch position indication window:
I (On switch I)
O (Off)
II (On switch II.)
7A. Automatic operation
Ensure that the
emergency handle
is not inserted in the
product and turn
the mode selector
to the AUT position.
LED green = “Power”:
ON
LED Manuel/Default :
OFF
LED green "AUT": ON
7B. Automatic operation:
remote control
Impulse 60 ms
Impulse
maintened
To enable control,
close contact 312 with
317.
For contactor logic
bridge contact 316
with 317.
To operate: close the
contact corresponding
to the desired position.
To force the product to 0 position “OFF” bridge
contact 313 with 317.
7C. Manual operation
90°
90°
I II
0
7D. Padlocking mode
(Standard: in position O)
Foreseen for max. 3 padlocks Ø 4-8mm
Impulse logic Contactor logic
Order I
Order O
Order II
Position I
Position O
Position II
AUT
AUT
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