HAITEC HT-KJ20 Series Instruction manual

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HT-KJ20Series Mini Capsule Packaging
Machine
Quick Start Manual

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PLEASE FIRST READ THE OPERATION MANUAL CAREFULLY AND
UNDERSTAND ALL SAFETY MEASUREMENTS OF THE MACHINE AND
INSTALL THE MACHINE PROPERTY AS REQUIRED BEFORE USING THIS
QUICK START MANUAL.
Step 1: Start the machine
Refer to quick start guild video: 1-start machine check up
1. Connect the power supply and air supply as following picture.
Warnings

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2. Turn on the power switch
3. Check if the air supply is in normal condition.
Compressed air pressure should be 0.5-0.8MPa, air consumption about 100L/min.

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4. Check if the PLC touch screen starts and the temperature controller starts
The temperature controller will start automatically when the power is on, and heat the heater.
You can set up the desired temperature (the number in green) on the controller. The actual
temperature (the number in red) will increase up to the desired temperature and then stop.
5. Put the capsules
After put the capsules in the silo, use finger to move up the capsules a little to make sure the
capsules are in good position and nothing blocked.

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6. Put the lids
7. Put coffee
The machine are set up and ready to run.

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Step 2: Fine tune each work station and debug problems
When the machine arrives, we suggest the customer should fine tune each work station before
running the machine in Auto Mode. Because it is possible that some setup of the work station
loose or offset during the transportation. And also, each time after the machine maintenance
or clearance, the customer should fine tune the machine too.
Password for IO interface is: 888888
1. Fine tune the capsule drop
Refer to quick start guild video: 2- Cup drop debug procedure
1-1: There are 8 steps to fine tune the capsule drop process:
Caution

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In IO interface, follows these procedures to drop one cup:
Click the Y6 <capsule cylinder> button to push the sucker up.
Click the Y7 <Capsule suction> button start vacuum sucking the cup.
Click the Y14 <Capsule storage> button to close the cup silo holder.
Click the Y10 <Capsule drop> button to open the cup drop holder.
Click the Y6 <capsule cylinder> button again to bring the cup down and place into the
turntable which the vacuum suction is still on.
Click the Y7 <Capsule suction> button again to cut off the vacuum suction.
Click the Y10 <Capsule drop> button again to close the cup drop holder.
Click the Y14 <Capsule storage> button again to open the cup silo holder. Completing
the whole process to place one cup into the turntable.
1-2: Common problems and solutions
A: Problem: The capsule can't fall down
Solution: Check if there are enough capsules in the storage silo and add them in time. Check
whether the air pressure is sufficient, normal 0.5-0.8Mpa air pressure.
B: Problem: There is deviation when the capsule falls into the mold
Solution: Adjust the capsule silo, the mold sleeve in the turntable station and the capsule
sucker beneath suction again, and make sure they are aligned in the center.

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1-3. Fine tune the capsule detection
Make sure the the photoelectric components on the machine lights up when there is a capsule,
and also <X11> Capsule detection in the IO interface should be in green.
Common problems and solutions: The photoelectric component on the machine does not light
up or X11 does not turn green.
Adjusting the height, distance, position, angle, or sensitivity of the optoelectronic components
until it lights up or X11 works normally. If it still does not work, after changing those parameters,
then change the photoelectric component.
2. Fine tune the screw position and filling station
2-1 Adjusting the screw position and hopper
Refer to quick start guild video: 3 start machine-check screw-enSub
In manual mode, click the Y5 <filling cylinder> button to let the cylinder push up the cup, and
then click <servo forward> button in the parameter page 2 to manually fill one cup of coffee.

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2-2 Adjusting the screw position and hopper after maintenance or transportation
Refer to quick start guild video: 4-adjust+screw+position-Y5
After transportation, or maintenance (for example, empty the residue coffee in the hopper or
clean the hopper, etc.), the hopper and screw head will need to be re-centered as following
steps:
Step 1: move the screw head to align to the center if the mold by eye watching
Step 2: Click Y5 filling cylinder in IO interface. It will bring up the mold and if the screw is in the
center of the mold, the mold will lock the screw head. if it is not, adjust the screw position until
the mold lock it.

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Step 3: After locking the screw, go to the back of the hopper, lock the two screws tightly to fix
the hopper.
Step 4: Return to the IO interface, push Y5 filling cylinder a few times to make the screw is in
the center.
Step 5: After tested the first mold, click Jog, bring the next mold and click Y5 a few times again
to make sure the screw is in the centre of this mold too. Repeat this procedure until all molds
are tested.