HAITEC HT-KJ20 Series User manual

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HT-KJ20Series Mini Capsule Packaging
Machine
Operation Manual

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Table of contents
Preface......................................................................................................4
Important Notes ........................................................................................ 5
Chapter 1 Safety Precautions.............................................................8
1-1 Safety (Mechanical) ........................................................................ 8
1-2 Safety (Electrical) ........................................................................ 9
1-3 How to operate the emergency stop button ............................. 10
Chapter 2 Outline and Specifications of the Machine .............11
2-1 Outline of each process............................................................... 11
2-2 Main technical parameters of this machine ........................... 13
2-3 Outline of the machine................................................................. 14
2-4 Dimension of this machine........................................................... 14
Chapter 3 Inspection and Installation.........................................15
3-1 Inspection ...................................................................................... 15
3-2 Installation .................................................................................. 15
Chapter 4 Operation ............................................................................18

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4-1 Precautions during operation..................................................... 18
4-2 Operation switch and touch screen description.................... 20
4-3 Operation procedures..................................................................... 29
4-4 Auto or manual/debugging operation procedures.................... 30
Chapter 5 Spare Parts, Circuit Diagram and Cylinder
arrangement............................................................................................32
5-1 Spare Parts with the machine................................................... 32
5-2 Circuit Diagram ............................................................................ 33
5-3: Cylinder arrangement diagram................................................... 34

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Preface
Thank you for purchasing "HT-KJ20 mini Capsule Packing Machine".
This machine uses prefabricated cups as packaging materials to fill and
package the products.
This machine is designed with the first principle in mind to ensure the
safe use of customers and is manufactured under strict quality
conditions.
Please read the instruction manual carefully, and use the machine
correctly and safely on the basis of fully understanding the contents.
Since we are continually improving this mini capsule packaging machine
all the times, please understand that your company's machine may have
some differences with the items described in the instruction manual.
During the use of this machine, if you find any problems, please contact
our company.

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Important Notes
1. If you have not read this instruction manual, do not operate the machine and
the accompanying accessories.
Before the installation, adjustment, maintenance and inspection of the machine, and
before operating the machine, the operator who uses the machine must read this
instruction manual carefully, and then carry out the operation on the basis of a full
understanding of the content. Operation without understanding the contents of the
manual may result in personal injury.
2、Please operate according to this instruction manual.
In order to use this machine safely and to bring out its best performance, the
operator should work according to the instruction manual and pay sufficient
attention when using this machine. Our company does not assume any responsibility
for the consequences caused by the customer's failure to operate in accordance with
this manual.
3、Please install a safety device.
In order to ensure the safety of operators, this machine is equipped with safety
devices. Please use the safety device correctly on the basis of full understanding.
Serious personal injury may result if the safety device is removed while the machine
is in use.
4、Please abide by the workshop safety and hygiene management system.
Please let the operator who has read this instruction manual carefully and fully
understand the content carry out maintenance, inspection and operation alone. If
the operator puts his hand or head inside the machine, other personnel may
maintain, inspect and operate the machine, which may result in personal injury.
When it is unavoidable that more than two people must work, please determine the
rules of mutual communication in advance, and make sure that all operators are safe
before operating.
When using this machine, in order to ensure the safety of operators, please
implement safety education and training for operators. Use this instruction manual
for education, or formulate the "Safety Management System" according to the
actual industry situation of the company, and abide by the routine written system.

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Our company cannot manage the usage status or operator of your company's
machine. Therefore, the use of this machine and the management of operators are
all within the scope of your company's management and responsibilities. In addition,
the company is not responsible for the use of machines or other companies' parts
and accessories that we cannot directly manage.
Please thoroughly rinse and disinfect the machine parts where the product comes in
contact with the filler. Your company should formulate sanitation management
standards for washing and disinfection according to the products, strictly abide by
and record them. In addition, if the industry or the industry has certain regulations,
please comply with the regulations.
5、Please use the voltage and frequency listed on the nameplate.
In order to use the unit safely and achieve its best performance, please use the
voltage and frequency stated on the nameplate. Failure to do so may result in fire,
electric shock, or damage to the machine. If the environment used does not match
the description on the nameplate, please confirm with our sales staff. The company
does not take any responsibility for accidents and malfunctions that occur when the
usage environment and the conditions stated on the nameplate are not in
conformity.
6、Modification is strictly prohibited.
In order to avoid personal injury, our company has designed and installed various
safety devices. To ensure safe use, do not disassemble or modify the safety device.
In addition, without the consent of the company, do not modify the machine without
permission. If the machine or safety device is modified, there is a high possibility of
serious personal injury or machine damage. The company does not assume any
responsibility for accidents and malfunctions caused by this situation.
7、When the machine is discarded, please do not leave it casually.
When disposing of the machine, please dispose of it as industrial waste according to
the country or local regulations, etc.
8、Be sure to fully understand and strictly abide by the locations and contents of
"Danger", "Warning" and "Caution".
There are hidden dangers in the operation and maintenance of machines. Careless
operation or ignoring instructions will result in serious accidents. These marks are

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recorded on the machine or in the instruction manual. Please be sure to fully
understand the following contents and strictly observe them.
word of warning
content
DANGER
Indicates that failure to comply with its contents
may result in serious personal injury.
WARNING
Indicates that failure to comply with the
contents may result in serious personal injury.
CAUTION
Indicates that non-fatal personal injury or
machine damage is likely to result if the
contents are not followed.
Beware of electric shock Beware of mechanical injuries
Beware of getting hot no touch be careful
Do not touch while running Do not touch while running

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9、Be sure to confirm the sealing status of the product.
Be sure to confirm whether the sealing state of the packaged product is appropriate,
whether the sealing part is clean, whether there is any defect caused by product or
liquid spillage, and whether the strength of the sealing is sufficient. Please carry out
strict quality inspection of the packaged products according to the industry
standards of your company or the product. If any defects are found, please check
and maintain the sealing device, and adjust the sealing time or temperature.
Chapter 1 Safety Precautions
1-1 Safety (Mechanical)
When developing this machine, our company designed and manufactured it based
on repeated and thorough research on safety factors. However, if the operator uses
the machine without sufficient knowledge, safety problems may arise. To ensure
safe installation, operation and maintenance, be sure to observe the following
"Warnings" and "Cautions". If you still have questions or are unclear, please consult
the manufacturer and do not proceed until you receive a response.
1) Please do not start or operate the machine until you understand all safety
precautions, installation precautions, operation procedures, maintenance and
cleaning procedures.
2) During the operation of the machine, the operator should not put fingers, hands,
head and clothes near the running parts of the machine.
3) Do not wear loose and fat clothes or accessories that are easily hooked on the
machine for operation, adjustment, repair and cleaning. Be sure to wear appropriate
work clothes and work caps. Also, wear non-slip shoes, etc. when working in a place
where the floor is wet with water or oil.
4) Before starting the machine, be sure to confirm that the safety cover and safety
guard are properly installed.
Warnings

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5) Do not adjust, repair or clean while the machine is running.
6) During manual operation, fine-tuning operation, or when multiple people operate
the machine at the same time, please ensure the safety of the surrounding in
advance.
7) This machine operates intermittently for the cup feeding turntable, so some
mechanisms will be temporarily stopped when the machine is running, and it is
forbidden to touch the machine at this time.
8) Do not physically touch the delivery station of the packaged finished product.
Cautions
1) Do not place tools, parts or other objects in or on this machine.
2) After adjusting the machine, do not press the running switch immediately, first
press the jog switch to run the machine, and then press the running switch to turn
on the machine after confirming that the machine runs smoothly.
3) Before running the machine, please make sure that the air supply hose is inserted
into the machine and the air pressure is up to standard.
4) When cleaning the machine, do not spray water on the inside of the rack, the
inside of the electrical box, or the upper part of the turntable.
5) If a strange sound or abnormal vibration occurs during operation, stop the
machine immediately, clear the fault, and then restart it.
6) If you need to replace consumables or spare parts, be sure to use our company's
products or designated products. If you want to use another company's product,
please confirm with our company in advance whether it can be used.
1-2 Safety (Electrical)
1) When the machine is shut down due to a fault, the
main power supply and air source of the machine must
be cut off before inspection and maintenance.
Warning

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2) When performing electrical work or replacing and maintaining electrical
components, be sure to cut off the power supply and air source in advance.
Caution
1) Please use the voltage and frequency listed on the nameplate.
2) Please be sure to firmly close all the electrical box doors of the machine to
prevent water from entering. Tighten all knobs after completing electrical work,
adjustments and repairs.
3) When jogging adjustment is required, please avoid continuous jogging. If the jog is
continued continuously, the mechanical parts may not be adjusted to the proper
position and may be stuck and collided, resulting in overload damage to the drive
motor or damage to other drive components.
5) The sealing heating device and the surrounding parts are easy to become hot,
please do not touch it with your body.
6) When the machine is turned on, the machine will automatically reset. If it is found
to be abnormal, you should press the emergency stop immediately to find the cause.
1-3 How to operate the emergency stop button
To make an emergency stop of the machine, press the emergency stop button. After
being pressed, the unit stops in an emergency and locks in the pressed state. To
operate again after troubleshooting, turn the button in the direction of the arrow
(clockwise) to release the lock. Next press the start button to turn on the unit.
Press to lock emergency stop state Turn right to unlock

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Chapter 2 Outline and Specifications of the Machine
2-1 Outline of each process
HT-KJ20 small capsule packaging machine consists of three parts: suction cup device,
unloading device and film suction device and heat sealing device. The turntable of
the capsule machine operates intermittently, with ten stations evenly distributed on
the circumference.
Work station illustration
○
1suction cup ○ 2vacancy ○ 3detection cup ○ 4feeding ○ 5
nitrogen filling ○ 6suction film ○ 7Film detection ○ 8heat sealing
○
9discharging ○ 10 vacancy
Turntable
○
1 Suction cup station

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Put the cups in the silo above the work station, there is a suction head below, and
suck the cups from the top to the work station one by one.
○
2Backup station
○
3Detection cups
There is a detection sensor under the station. In the automatic operation mode, the
station behind the cup is detected to operate normally, and the station behind the
cup does not move when it is detected that there is no cup.
○
4Feeding station
The station is equipped with quantitative equipment, when the previous station has
a cup signal, and the quantitative equipment is fed on the station.
○
5Nitrogen filling station (optional)
According to the actual condition of the packaging material, nitrogen filling
requirements may be configured, and the nitrogen filling interface and sealing plate
are installed above the station.
○
6Film Suction station
A film suction device is installed above the station, the film is placed in the device,
and a suction cup that moves up and down is installed below the device to suck the
films to the station one by one.
○
7Film detection station
A detection element is installed on the station. In the automatic operation mode,
when a film is detected, the next heat-sealing station operates normally, and if no
film is detected, the next heat-sealing station does not work.
○
8Heat sealing station
A heat-sealing device is installed above the station. When the previous station
detects a film, the heat-sealing device will automatically seal.

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9Discharge station
After the cup completes all the actions, the pneumatic element transports it out at
this station to complete the final action.
○
10 Backup station
2-2 Main technical parameters of this machine
Model and name: HT-KJ20 mini capsule packaging machine
Mechanical speed: 25 packs/min
Actual packing speed: 12-25 packs/min (according to material condition, etc.)
Packing bag size: cup diameter 15mm-60mm
Material filling range: 1-100g
Sealing method: heat sealing
Total power supply: single-phase 220V/50Hz 1kw
Machine dimensions: 820X602X1630
Machine weight: about 1600Kg
Compressed air: pressure 0.5-0.8MPa, air consumption about 100L/min
Installation conditions: Temperature 10-40℃
Humidity 30-90%RH, no condensation
Altitude below 1000 meters
No corrosive gas, no flammable gas, no dust and iron
filings.
Note: The power specification of this machine is used in mainland China. If it is used
outside China, please confirm with our sales staff in advance.

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2-3 Outline of the machine
2-4 Dimensions of this machine

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Chapter 3 Inspection and Installation
3-1 Inspection
This mini capsule packaging machine is shipped in wooden boxes. After arrival,
please check the quantity of the goods according to the delivery and transportation
list to confirm whether the machine and all parts are included. Inspect the packing
crates for signs of damage or rough handling to confirm that the goods are intact.
If the goods are damaged or missing, please contact our company immediately and
fill in the damaged and missing goods on the shipping note before signing for it.
3-2 Installation
1) Installation place
○1 Please leave enough space around the installation site of this mini capsule
packaging machine for future maintenance
○2 Dimensions (length, width, height) are recorded in the outline drawing, please
ask our sales staff for it.
○3 The ground of the machine installation site should be flat and firm, which can
ensure that the machine is in a horizontal state, and it is indoors with no vibration,
no strong magnetic field interference, and certain light conditions. Also, the location
should ensure that no foreign objects can fall from the building (ceiling) above the
machine.
○4 Please determine the distance between the required space and the compressed
air source, power supply, and vacuum pump on the basis of convenient daily
maintenance.
2) installation steps
○
1 Unpack the wooden box and move the machine to the installation site.
Warning

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Always pay attention to safety when moving the machine. When using a forklift, no
one should ever get under the machine. Be sure to place the forks of the forklift
firmly under the machine frame to prevent the machine from tipping over with
excessive force.
In order to prevent the machine from tilting or the forklift being overloaded, please
choose the lifting point carefully.
The fork of the forklift is in direct contact with the frame, ensuring that the gravity of
the machine will not deform the stainless steel cover outside the frame.
Do not pinch wires, air distribution pipes, vacuum hoses, etc.
When moving the machine, cover the machine with canvas or plastic film to prevent
the machine from being soiled.
○2 Install the mini capsule packing machine.
There are casters under the machine, and the front casters have a brake mechanism.
The wheels can be fixed by stepping on them. Please fix the wheels.
Caution

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○3 Connect compressed air.
Connect compressed air to the air inlet of the small capsule packaging machine with
a 10mm diameter trachea. When the compressed air is working normally, the
pressure is not less than 0.5MPa, and the compressed air must be clean and dry.
○4 Connect all mechanical equipment grounding wires.
Before using the equipment, be sure to install the ground wire.
Failure to ground it may result in an electric shock.
Installation and maintenance of electrical wiring shall be carried out by persons qualified
for electrical operation.
○5 Power up the machine.
Turn off all circuit breakers in the electrical box, connect the main power supply of
the machine's incoming line, and supply power to the machine.
For the total power supply of the small capsule packaging machine, a power switch
must be installed nearby, and a circuit breaker suitable for the total power of the
packaging machine must be installed.
○6 Run the small capsule packing machine.
Turn on the main power switch of the packaging machine, keep the main power
circuit breaker, control the power circuit breaker to be on, and test whether the
main machine button is normal.
Before running, make sure that there are no tools, cloths and other items on the
Warning
Warning
Warning

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machine
Before running, make sure that other people around the machine are in a safe area.
Before operation, confirm whether the air circuit is connected.
After the installation is complete, please confirm the following:
Are all bolts and nuts loose?
Is the connection of the electrical wiring firm and reliable?
Does it work normally in safety switches such as emergency stop?
After installation is complete, please clean the machine before starting to use it.
Chapter 4 Operation
4-1 Precautions during operation
Precautions before operation
1. Never start and operate the machine until you understand all safety precautions,
installation precautions, operating procedures, and cleaning and maintenance
procedures.
2. Be sure to confirm that all safety switches operate normally.
3. Be sure to confirm that the safety cover and safety device are working properly.
4. Before operating each equipment, make sure that no one is near the equipment.
Warning
Caution

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1. Make sure that the air hose and the vacuum connection tube are connected to the
unit properly.
2. When starting the machine or restarting operation after an emergency stop, be
sure to check whether there are any objects on or around the machine that may be
caught in the machine or affect the operation of the machine.
Precautions during operation
During the operation of the machine, the operator should not put fingers, hands,
head and clothes near the machine. After stopping the machine and turning off the
power, remove the product that failed to supply, and correct the position or foreign
matter mixed in. Otherwise, it may get caught in the machine and cause injury.
After the machine starts to operate, please check the status of the products
packaged in the machine in a timely manner. (sealing state), manage and record for
preservation as needed.
Precautions after operation
Do not clean during operation. After the machine is stopped, move it to a position
where it is easy to clean by jogging. Then clean with the machine stopped. Failure to
do so may result in injury.
Warning
Caution
Warning
Caution

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1. When cleaning the machine, do not use hot water above 50°C or chemicals that
are not suitable for this machine. Failure to do so may cause parts to deteriorate,
deform or discolor.
2. After cleaning the feeding device, install and fix the parts as they are.
3. Please thoroughly clean and sterilize the parts in the feeding and dosing device
that are in direct contact with the material. Otherwise, substandard products may be
produced.
4. Do not spray water on the inside of the rack, the inside of the electrical box, the
turntable, the air outlet on the top of the electrical box, the feeder servo motor, etc.
4-2 Operation switch and touch screen description
1) Main external switch of the machine
1. Touch Screen
The operation parameter setting of the packaging machine, function selection,
manual test, alarm display, host operation and stop, etc. can be completed through
the touch screen operation.