HAITEC HT-KJ20 Series User manual

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HT-KJ20Series Mini Capsule Packaging
Machine
Operation Manual

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Table of contents
Preface......................................................................................................4
Important Notes ........................................................................................ 5
Chapter 1 Safety Precautions.............................................................8
1-1 Safety (Mechanical) ........................................................................ 8
1-2 Safety (Electrical) ........................................................................ 9
1-3 How to operate the emergency stop button ............................. 10
Chapter 2 Outline and Specifications of the Machine .............11
2-1 Outline of each process............................................................... 11
2-2 Main technical parameters of this machine ........................... 13
2-3 Outline of the machine................................................................. 14
2-4 Dimension of this machine........................................................... 14
Chapter 3 Inspection and Installation.........................................15
3-1 Inspection ...................................................................................... 15
3-2 Installation .................................................................................. 15
Chapter 4 Operation ............................................................................18

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4-1 Precautions during operation..................................................... 18
4-2 Operation switch and touch screen description.................... 20
4-3 Operation procedures..................................................................... 29
4-4 Auto or manual/debugging operation procedures.................... 30
Chapter 5 Spare Parts, Circuit Diagram and Cylinder
arrangement............................................................................................32
5-1 Spare Parts with the machine................................................... 32
5-2 Circuit Diagram ............................................................................ 33
5-3: Cylinder arrangement diagram................................................... 34

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Preface
Thank you for purchasing "HT-KJ20 mini Capsule Packing Machine".
This machine uses prefabricated cups as packaging materials to fill and
package the products.
This machine is designed with the first principle in mind to ensure the
safe use of customers and is manufactured under strict quality
conditions.
Please read the instruction manual carefully, and use the machine
correctly and safely on the basis of fully understanding the contents.
Since we are continually improving this mini capsule packaging machine
all the times, please understand that your company's machine may have
some differences with the items described in the instruction manual.
During the use of this machine, if you find any problems, please contact
our company.

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Important Notes
1. If you have not read this instruction manual, do not operate the machine and
the accompanying accessories.
Before the installation, adjustment, maintenance and inspection of the machine, and
before operating the machine, the operator who uses the machine must read this
instruction manual carefully, and then carry out the operation on the basis of a full
understanding of the content. Operation without understanding the contents of the
manual may result in personal injury.
2、Please operate according to this instruction manual.
In order to use this machine safely and to bring out its best performance, the
operator should work according to the instruction manual and pay sufficient
attention when using this machine. Our company does not assume any responsibility
for the consequences caused by the customer's failure to operate in accordance with
this manual.
3、Please install a safety device.
In order to ensure the safety of operators, this machine is equipped with safety
devices. Please use the safety device correctly on the basis of full understanding.
Serious personal injury may result if the safety device is removed while the machine
is in use.
4、Please abide by the workshop safety and hygiene management system.
Please let the operator who has read this instruction manual carefully and fully
understand the content carry out maintenance, inspection and operation alone. If
the operator puts his hand or head inside the machine, other personnel may
maintain, inspect and operate the machine, which may result in personal injury.
When it is unavoidable that more than two people must work, please determine the
rules of mutual communication in advance, and make sure that all operators are safe
before operating.
When using this machine, in order to ensure the safety of operators, please
implement safety education and training for operators. Use this instruction manual
for education, or formulate the "Safety Management System" according to the
actual industry situation of the company, and abide by the routine written system.

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Our company cannot manage the usage status or operator of your company's
machine. Therefore, the use of this machine and the management of operators are
all within the scope of your company's management and responsibilities. In addition,
the company is not responsible for the use of machines or other companies' parts
and accessories that we cannot directly manage.
Please thoroughly rinse and disinfect the machine parts where the product comes in
contact with the filler. Your company should formulate sanitation management
standards for washing and disinfection according to the products, strictly abide by
and record them. In addition, if the industry or the industry has certain regulations,
please comply with the regulations.
5、Please use the voltage and frequency listed on the nameplate.
In order to use the unit safely and achieve its best performance, please use the
voltage and frequency stated on the nameplate. Failure to do so may result in fire,
electric shock, or damage to the machine. If the environment used does not match
the description on the nameplate, please confirm with our sales staff. The company
does not take any responsibility for accidents and malfunctions that occur when the
usage environment and the conditions stated on the nameplate are not in
conformity.
6、Modification is strictly prohibited.
In order to avoid personal injury, our company has designed and installed various
safety devices. To ensure safe use, do not disassemble or modify the safety device.
In addition, without the consent of the company, do not modify the machine without
permission. If the machine or safety device is modified, there is a high possibility of
serious personal injury or machine damage. The company does not assume any
responsibility for accidents and malfunctions caused by this situation.
7、When the machine is discarded, please do not leave it casually.
When disposing of the machine, please dispose of it as industrial waste according to
the country or local regulations, etc.
8、Be sure to fully understand and strictly abide by the locations and contents of
"Danger", "Warning" and "Caution".
There are hidden dangers in the operation and maintenance of machines. Careless
operation or ignoring instructions will result in serious accidents. These marks are

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recorded on the machine or in the instruction manual. Please be sure to fully
understand the following contents and strictly observe them.
word of warning
content
DANGER
Indicates that failure to comply with its contents
may result in serious personal injury.
WARNING
Indicates that failure to comply with the
contents may result in serious personal injury.
CAUTION
Indicates that non-fatal personal injury or
machine damage is likely to result if the
contents are not followed.
Beware of electric shock Beware of mechanical injuries
Beware of getting hot no touch be careful
Do not touch while running Do not touch while running

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9、Be sure to confirm the sealing status of the product.
Be sure to confirm whether the sealing state of the packaged product is appropriate,
whether the sealing part is clean, whether there is any defect caused by product or
liquid spillage, and whether the strength of the sealing is sufficient. Please carry out
strict quality inspection of the packaged products according to the industry
standards of your company or the product. If any defects are found, please check
and maintain the sealing device, and adjust the sealing time or temperature.
Chapter 1 Safety Precautions
1-1 Safety (Mechanical)
When developing this machine, our company designed and manufactured it based
on repeated and thorough research on safety factors. However, if the operator uses
the machine without sufficient knowledge, safety problems may arise. To ensure
safe installation, operation and maintenance, be sure to observe the following
"Warnings" and "Cautions". If you still have questions or are unclear, please consult
the manufacturer and do not proceed until you receive a response.
1) Please do not start or operate the machine until you understand all safety
precautions, installation precautions, operation procedures, maintenance and
cleaning procedures.
2) During the operation of the machine, the operator should not put fingers, hands,
head and clothes near the running parts of the machine.
3) Do not wear loose and fat clothes or accessories that are easily hooked on the
machine for operation, adjustment, repair and cleaning. Be sure to wear appropriate
work clothes and work caps. Also, wear non-slip shoes, etc. when working in a place
where the floor is wet with water or oil.
4) Before starting the machine, be sure to confirm that the safety cover and safety
guard are properly installed.
Warnings

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5) Do not adjust, repair or clean while the machine is running.
6) During manual operation, fine-tuning operation, or when multiple people operate
the machine at the same time, please ensure the safety of the surrounding in
advance.
7) This machine operates intermittently for the cup feeding turntable, so some
mechanisms will be temporarily stopped when the machine is running, and it is
forbidden to touch the machine at this time.
8) Do not physically touch the delivery station of the packaged finished product.
Cautions
1) Do not place tools, parts or other objects in or on this machine.
2) After adjusting the machine, do not press the running switch immediately, first
press the jog switch to run the machine, and then press the running switch to turn
on the machine after confirming that the machine runs smoothly.
3) Before running the machine, please make sure that the air supply hose is inserted
into the machine and the air pressure is up to standard.
4) When cleaning the machine, do not spray water on the inside of the rack, the
inside of the electrical box, or the upper part of the turntable.
5) If a strange sound or abnormal vibration occurs during operation, stop the
machine immediately, clear the fault, and then restart it.
6) If you need to replace consumables or spare parts, be sure to use our company's
products or designated products. If you want to use another company's product,
please confirm with our company in advance whether it can be used.
1-2 Safety (Electrical)
1) When the machine is shut down due to a fault, the
main power supply and air source of the machine must
be cut off before inspection and maintenance.
Warning

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2) When performing electrical work or replacing and maintaining electrical
components, be sure to cut off the power supply and air source in advance.
Caution
1) Please use the voltage and frequency listed on the nameplate.
2) Please be sure to firmly close all the electrical box doors of the machine to
prevent water from entering. Tighten all knobs after completing electrical work,
adjustments and repairs.
3) When jogging adjustment is required, please avoid continuous jogging. If the jog is
continued continuously, the mechanical parts may not be adjusted to the proper
position and may be stuck and collided, resulting in overload damage to the drive
motor or damage to other drive components.
5) The sealing heating device and the surrounding parts are easy to become hot,
please do not touch it with your body.
6) When the machine is turned on, the machine will automatically reset. If it is found
to be abnormal, you should press the emergency stop immediately to find the cause.
1-3 How to operate the emergency stop button
To make an emergency stop of the machine, press the emergency stop button. After
being pressed, the unit stops in an emergency and locks in the pressed state. To
operate again after troubleshooting, turn the button in the direction of the arrow
(clockwise) to release the lock. Next press the start button to turn on the unit.
Press to lock emergency stop state Turn right to unlock