Harbor Freight Tools 91835 User manual

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ASSEMBLY AND OPERATING INSTRUCTIONS
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit ourWeb site at http://www.harborfreight.com
Copyright © 2004 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor FreightTools.
For technical questions and replacement parts, please call 1-800-444-3353
91835

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Specifications
Save This Manual
Youwillneedthemanualforthesafetywarningsandprecautions,assemblyinstructions,
operating and maintenance procedures, parts list and diagram. Keep your invoice
with this manual. Write the invoice number on the inside of the front cover. Keep the
manual and invoice in a safe and dry place for future reference.
SafetyWarnings and Precautions
WARNING: When using product, basic safety precautions should always be
followed to reduce the risk of personal injury and damage to equipment.
Read all instructions before using this product!
1. Keep work area clean. Clutteredareas invite injuries.
2. Observe work area conditions. Donot use machines orpower tools in damp
or wet locations. Don’t expose to rain. Keep work area well lit. Do not use
electrically powered tools in the presence of flammable gases or liquids.
3. Keep children away. Childrenmustnever beallowedinthework area. Do not
let them handle machines, tools, or extension cords.
4. Store idle equipment. When not in use, tools must be stored in a dry location
to inhibit rust. Always lock up tools and keep out of reach of children.
5. Use the right workbench for the job.There are certain applications for which
thisworkbenchwasdesigned.Itwilldo the job better and more safely at therate
for which it was intended. Do not modify this workbench and do not use this
workbenchfora purposeforwhichitwasnot intended. Donotstandon,orsit on
theWork Bench.
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6. Dress properly when working. Do not wear loose clothing or jewelry as they
can be caught in moving parts. Protective, electrically non-conductive clothes
and non-skid footwear are recommended when working. Wear restrictive hair
covering to contain long hair.
7. Useeyeand earprotection. AlwayswearANSIapprovedimpactsafetygoggles.
Wearafull faceshield ifyouare producingmetal filings orwood chips.Wearan
ANSIapproveddustmaskor respirator when working around metal, wood,and
chemical dusts and mists.
8. Do not overreach. Keep proper footing and balance at all times.Do not reach
overoracross running machines.
9. Maintain tools with care. Keep tools sharp and clean for better and safer
performance.Followinstructionsforlubricatingandchangingaccessories.Inspect
tool cords periodically and, if damaged, have them repaired by an authorized
technician.Thehandles mustbe keptclean, dry,and free from oilandgreaseat
all times.
10. Keep your Work Bench surface clean and orderly. A messy or dirty work
surface invites accidents.Store work pieces and tools properly, and keep this
workbench surface clear and clean for each project you work on.
11. Stay alert. Watchwhat youare doing, use common sense.Do not operateany
toolwhen you are tired.
12. Take caution as some woods contain preservatives such as copper
chromium arsenate (CCA) which can be toxic.Whencuttingthese materials
extra care should be taken to avoid inhalation and minimize skin contact.
13. Check for damaged parts. Before using any product, any part that appears
damaged should be carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment; any broken parts or
mountingfixtures;andanyother condition that may affectproperoperation.Any
part that is damaged should be properly repaired or replaced by a qualified
technician.
14. Guardagainst electricshock whenusing electrictools. Preventbodycontact
with grounded surfaces such as pipes, radiators, ranges, and refrigerator
enclosures.
15. Replacement parts and accessories. When servicing, use only identical
replacement parts. Use of any other parts will void the warranty. Only use
accessoriesintendedforuse with this tool. Approvedaccessoriesareavailable
fromHarborFreightTools.

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16. Donot operatetoolsifunderthe influenceof alcoholor drugs. Readwarning
labels on prescriptions to determine if your judgment or reflexes are impaired
while taking drugs. If there is any doubt, do not operate the tool.
17. Maintenance. For your safety, service and maintenance should be performed
regularlyby a qualified technician.
18. Whenusing tools,always read thesafetywarnings and instructionsin the tool’s
instruction manual before using the tool.
Warning:Thewarnings,cautions,and instructions discussed inthisinstruction
manual cannot cover all possible conditions and situations that may occur. It
mustbe understood bythe operatorthat common senseand caution arefactors
which cannot be built into this product, but must be supplied by the operator.
Unpacking
This product requires assembly.When unpacking, check to make sure the following
partsareincluded.
(1)Top (1)LowerShelf (2) Cross Braces (2) Leg Assemblies
(1) Vise Assembly (6) 50mm Screws (8) 60mm Bolts (8) Threaded Lugs
(1) HexWrench (4)Wood Dogs (4) Small Anvils (1) 10mm Screw andWasher
Ifanyparts are missing or broken,pleasecall Harbor FreightTools at the numberon
the cover of this manual.
Assembly
1. Inserteachof the 8Threaded Lugs(H)ontotheholescross-drilledintheends of
the Cross Braces (C) as shown in Step 1. Use the slots in the end of each Lug
to align the threads with the holes drilled into the ends of the Cross Braces.
2. Attach one Cross Brace (C) to the two Leg Assemblies (D) as shown in Step 2.
Be sure that the slotted side on the Cross Brace faces the interior of the Leg
Assemblies. Secure in place with 4 60mm Bolts (G).
3. Slide the Lower Shelf (B) into position as shown in Step 3.
4. Install the second Cross Brace (C) as shown in Step 4. Be sure the groove on
this Cross Brace also faces inward, so that the Lower Shelf (B) is held in place
by the grooves in both Cross Braces. Secure the second Cross Brace using 4
60mm Bolts (G) as before.You now have a completed“Chassis”.

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Assembly Drawing

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5. Lay theTop (A) upside downonthe floor or other flat surfaceasshowninStep5.
Invert the completed Chassis, and align the screw holes in the Chassis with
those in the Top. Be sure to align the front of the Chassis with the front of the
Top.Secure the Chassis to the top using 6 Screws (F).
6. Install theVise (E) into the holes on the front of the WorkbenchTop.Install the
10mm Screw (E1) into the end of theVise Screw as shown in Step 6.This is to
preventtheVise(E)fromcomingapartwhenyouareusingit.Invertthecompleted
Workbench so that it is standing upright on the floor.You may now install the
Wood Dogs (J) or Small Anvils (K) as needed.
NOTE:TheWoodDogs andSmallAnvilsare used asbracesormeasuring pointsfor
various work materials.They are used optionally as needed.When not in use, store
them in a convenient place.
Operation
1. Install yourWork Bench in a clean, dry, well lighted work space.Observe work
space conditions including ventilation, light, proper electrical service, etc. to be
sure that you will be safe working there.
2. Check to be sure yourWork Bench is stable on a sturdy, level surface.It should
not rock when you push on it. If it does, repair the underlying surface.
3. The Vise is useful for holding objects to be drilled or cut. Open the Vise by
turning the handle counterclockwise. Close the Vise by turning the handle
clockwise.Do not overtightenorforcethehandle.Donothammerorbeatonthe
Vise or materials clamped in it, as this will damage theVise.
4. TheWood Dogs and Small Anvils are useful for holding materials on the Work
Benchsurface.Thesemaybeinsertedorremovedfrom theirholesasnecessary.
Maintenance
1. Protect your workbench from water or corrosive materials. Medium Density
Fiberboard(MDF) is especiallyprone to damage if exposedto water.
2. Whenusingyourworkbench, do not drillor cut into the top.Use pieces of scrap
materialunderyour workpiece to preventdamage to the work bench.
3. Rememberthatthe weightcapacityofthisworkbenchis250lbs.Donotoverload
the work bench. Do not throw or drop heavy objects on the Lower Shelf (B). Its
weight capacity is much less than 250 lbs.
4. Wipegrease,oil,orotherforeignmaterialsofftheworkbenchpromptlywhenever
spills occur.Keep the workbench surface clean and free of clutter.

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NOTE: Some parts are listed and shown for illustration purposes only and are not
available individually as replacement parts.
Parts List
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THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM
IN THIS MANUAL AS A REFERENCETOOL ONLY. NEITHER THE MANUFACTURER NOR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE
BUYERTHAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TOTHE PRODUCT OR
THAT HE OR SHE IS QUALIFIEDTO REPLACE ANY PARTS OF THE PRODUCT. IN FACT,
THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT
OR REPLACEMENT PARTSTHERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
PLEASE READ THE FOLLOWING CAREFULLY