Harken Performa 20.2 PTP Manual

Performa™Winch 20.2 PTP
Installation and Maintenance Manual
MRPW-01

2
Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Index
Introduction 3
Technical characteristics 3
Weight 3
Maximum working load 3
Outline 3
Installation 4
Installation procedure 1 5
Installation procedure 2 6
Maintenance 8
Washing 8
Maintenance table 8
Disassembly procedure 9
Exploded view with maintenance products 11
Assembly 12
Harken®limited worldwide warranty 12
Ordering spare parts 12
Exploded view 14
Parts list 16

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Introduction - Technical characteristics - Outline
Introduction
This manual gives technical information on winch installation and maintenance, including
disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may
cause serious damage to users and those in the vicinity of the winch.
Harken®accepts no responsibility for defective installation or reassembly of its winches.
In case of doubt the Harken®Tech Service is at your disposal at [email protected]
This Manual is available only in English. If you do not fully understand the English language, do
not carry out the operations described in this Manual.
Technical characteristics
Power ratio Gear ratio
1st speed 6,95 : 1 1 : 1
2nd speed 19,20 : 1 2,76 : 1
The theoretical power ratio does not take friction into account.
Weights
PT version
Weight (Kg) 2,0
Maximum working load
WARNING!
The maximum working load (MWL) for the 20.2 PT Performa™ Winch is 550 Kg (1213 lb)
Subjecting the winch to loads above the maximum working load can cause the winch to fail or
pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.
Outline
Line entry height
128
Ø73,5
Ø137
61

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Installation
The winch must be installed on a at area of the deck, reinforced if necessary to bear a load equal
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can
bear the load. Harken®does not supply the screws needed to install the winch since these may vary
depending on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will
have to bear. Harken®assumes no responsibility for incorrect installation of its winches or for an
incorrect choice of mounting screws.
DANGER!
Incorrect installation of the winch may cause severe injury or
death. Consult the yard that built the boat in the case of doubt
over the correct positioning of the winch.
WARNING!
Failure to use the correct number and type of mounting fasteners
or failure to ensure the correct deck strength can result in the
winch pulling off the deck suddenly and unexpectedly during
high loads causing severe injury or death.
WARNING!
Verify the entry angle of the sheet. This must be 8° with tolerance
of ±2°, to avoid sheet overrides and damaging the winch or
making the winch inoperable leading to loss of control of the
boat which can lead to severe injury or death.
WARNING!
Mount the winch on the deck so that the drive gear is positioned
where the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure
which can cause an accident leading to severe injury or death.
NOTICE
You can find the icon on the skirt to identify the drive gear
position.
Once you have chosen the correct mounting position for the winch on the deck proceed with
installation.
Installation
drive gear
SHEET
8°

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
The winch can be installed following one of the two procedures below (Procedure1 or Procedure 2):
Procedure 1
To install the winch you must remove the drum and use Socket Head (SH) bolts.
Tools needed
One medium at-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
Torque to apply when assembling
Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 4 and using socket head (SH) bolts. (See paragraph on installation)
1. Unscrew the central screw ( 2Nm/18 in-lb) 2. Lift off the drum n°13 with the socket n°17
and the washer n°20.
Important: pay attenion to the pawls n°4
inside the plain top.

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Procedure 2
To install, you must remove the winch skirt and use hexagonal headed bolts.
Tools needed
One medium at-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
1. Remove the skirt n°2 with the help of
the screwdriver placed as shown by
the symbol
2. Take off the skirt n°2
3. Position the 5 M6 hexagonal headed
bolts in their holes

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
NOTICE
Make sure the skirt is correctly clipped on to the base of the winch.
Install the winch on the deck in the position you have chosen, keeping in mind the limits described
on page 4 and using hexagonal headed bolts. (See paragraph on installation)
Installation procedure
Carry out Procedure 1 or Procedure 2, then install the winch on the deck in the chosen position.
A. Position the base of the winch on the deck and mark the position of the holes or use the drilling
cut-out template at the point where you have decided to place the winch.
Below is a reduced scale diagram.
The drilling cut out template is available on the Harken® website, www.harken.com
4. Reposition the skirt n°2 in its housing 5. Press down the skirt to position it correctly
Ø110
50°
60°
60°
70°
60°
60°
Ø6.2
n°5
final pinion
position
Winch outside Ø137

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
B. Remove the winch and drill the ve 6.2 mm diameter holes.
C. Bolt the base of the winch to the deck using ve M6 Socket Head (SH) bolts for Procedure 1 or ve
hexagonal headed M6 bolts for Procedure 2 (neither is supplied by Harken®), correctly chosen for
the thickness and type of the boat deck. Consult the yard that built the boat in case of doubt.
WARNING!
To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).
Bolts made of other materials may not have sufcient strength or may corrode which can
result in winch pulling off deck suddenly and unexpectedly during high loads causing
severe injury or death.
NOTICE
To mount winches on the deck, do not use countersunk bolts.
D. Fill the mounting holes with a suitable marine sealant.
E. Remove the excess adhesive/sealant from the holes and base drainage channels
F. Reassemble the winch following the steps in Procedure 1 or Procedure 2 in the reverse
order, and apply the products indicated in the section on maintenance.
NOTICE
Before closing the winch, make sure the holes and drainage channels in the base of the winch
are not obstructed.
Maintenance
Washing
Winches must be washed frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into
contact with winches and especially anodised, chrome plated or plastic parts.
Do not use solvents, polishes or abrasive pastes on the logos or stickers on the winches.
Make sure that the holes and drainage channels in the base of the winch are not obstructed so that
water does not collect.
Maintenance table
Winches must be visually inspected at the beginning and end of every season of sailing or racing.
In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.
After an inspection, replace worn or damaged components. Do not replace or modify any part of the
winch with a part that is not original.
Maintenance

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
WARNING!
Periodic maintenance must be carried out regularly. Lack of adequate maintenance
shortens the life of the winch, can cause serious injury and also invalidate the winch
warranty. Installation and maintenance of winches must be carried out exclusively by
specialized personnel.
In the case of doubt contact Harken®Tech Service at [email protected]
Disassembly procedure
Tools needed
One medium at-bladed screwdriver
A number ve hex key
Rags
To identify the various parts refer to the exploded view at the end of this Manual.
Torque to be applied in assembly phase
Carry out Procedure 1 as shown in the paragraph on winch installation and then do the following:
3. Completely unscrew the three screws n°16
5. Slide out the central shaft n°7 and the
bushing of the assy housing
4. Remove the socket support n°12
6. Remover the pin n°6

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
7. Slide off gear n°3
9. Unscrew the screw n°10 and remove
the washer n°9 ( 4Nm/35 in-lb)
8. Slide off gear n°11
Once the winch is completely disassembled, clean the parts: use a basin of diesel oil to soak metal
components and rinse plastic parts in fresh water. Once you have done this, dry the parts with
cloths that do not leave residue.
Inspect gears, bearings, pins and pawls for any signs of wear or corrosion.
Carefully check the teeth of gears and ring gears to make sure there are no traces of wear.
Check the roller bearings and check there are no breaks in the bearing cages. Replace worn or
damaged components.
Carry out maintenance on components using the products listed below.
For more information on which products to use where, refer to the exploded diagram below.
Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease.
Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls!

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Exploded view with maintenance products
1Apply Harken®grease on assy socket screw
2Apply Harken®grease on drum gear
G
G
A
A
Harken®Grease
G
Harken®Pawl Oil
O
Loctite®270
L
Anti-seize
A
G
G
L
O
OG
1
2

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Assembly
Make sure that the holes and drainage channels in the base of the winch are not obstructed
Assemble the winch in the reverse order of the sequence in the section on disassembly.
To tighten bolts, use the torque indicated in the disassembly procedure.
To assemble the pawls:
correctly position the spring in its housing as
shown at left. Hold the spring closed and slide
the pawl into its housing. Once in position,
check that the pawls can be easily opened and
closed with a nger.
In case of doubt concerning the assembly procedure contact Harken®Tech Service: [email protected]
Harken®limited worldwide warranty
Refer to the Harken®Limited Worldwide Warranty in the Harken®Catalogue and on the website
www.harken.com
Ordering spare parts
Spare parts can be requested from Harken®as
described in the Harken®Limited Worldwide
Warranty, indicating the part number in the
Parts List and including the serial number of
the winch for which the parts are required.
The serial number of the winch is printed on
a plate on the drum support of the winch.
OIL
Harken®limited worldwide warranty - Ordering spare parts
W XXXXX
XXXXXXXXX

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Headquarters
Harken®, Inc.
1251 East Wisconsin Avenue
Pewaukee, Wisconsin 53072-3755 USA
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web: www.harken.com
Manufacturer
Harken®Italy S.p.A.
Via Marco Biagi, 14
22070 Limido Comasco (CO) Italy
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web: www.harken.com
Tech Service
Email: [email protected]
Customer Service
Tel: [phone]
Email: [email protected]
Tech Service
Email: [email protected]
Customer Service
Tel: [phone]
Email: [email protected]

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Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Exploded view 1/2
7
5
4
9
10
11
1
86
3
2
4
5

15
Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Exploded view 2/2
20
15
4
5
14
13
19
18
17
16
12

16
Performa™Winch 20.2 PTP
Installation and Maintenance Manual
Parts list
Performa Winch 20.2 PTP
*Service kit available; see winch kit section on the website www.harken.com
**Winch product sticker
Pos Q.ty Code Description
1 1 A 941369 00 Assy Housing Winch 20
Housing W20
Bushing Ø9xØ11x9*
Bushing Ø9xØ11x12*
Heli-coil M6x9
Bushing Ø55xØ62x34*
Washer Ø33.5xØ58x5.5
Bushing Ø28xØ33x25
2 1 A 941386 00 Assy Skirt Winch 20
Skirt W20
Winch Product Sticker**
3 1 A 941367 00 Assy Gear Z18
Gear Z18
Bushing Ø9xØ11x7
4 6 S 00008 00 03 Pawl Ø8*
5 6 S 00038 00 01 Pawl Spring dia 8*
6 1 S 41370 00 04 Pin
7 1 S 41566 00 02 Central Shaft W20 PT
8 1 S 41876 00 63 Winch Serial Number Sticker
9 1 S268890080 Washer
10 1 M 06040 03 Screw M6x12 UNI 5933*
11 1 S 41362 00 41 Gear Z21
12 1 S 41514 00 A0 Socket Support PT
13 1 S 66374 00 53 PERFORMA Drum W20
14 1 S 66373 01 53 PERFORMA Plain Top W20
15 3 M 06388 03 Screw M5x14 UNI 5931
16 3 M0601903 Screw M6x16 UNI1207
17 1 S 41893 01 53 Socket PT A
18 1 S 41513 00 85 Washer Ø7.7xØ25x5.8
19 1 M 06143 03 Screw M8x20 UNI 6109
20 1 S 67872 00 82 Washer Ø56.5xØ76x1.5