Harken 53.2 User manual

Parts List
008 Pawl
038 Pawl Spring
1178 Stop Pin Spring
1709 Plastic Washer
5402 St op Pin
5648 Lower Drive Ring
5721 Drum Crown
5871 Ball Spring
6036 Screw
6141 Detente Ball
6143 Top Screw
26029 Plastic Washer
26038 Handle Socket
26039 Upper Drive Rin g
32553 Top Cap
Suggested ServiceKits
BK4512 10 Pawls 008
10 Springs 038
BK4513 100ml Grease
®
53.2
53.3 Three Speed Winch
Parts List
008 Pawl
038 Pawl Spring
1709 Plastic Washer
5627 Gear
5680 Washer
5684 Gear Shaft
5685 Gear Shaft
5725 Spindle
6017 Screw
6143 Top Screw
6195 Delrin Ball
6337 Stainless Steel Ball
6351 Screw
6363 Screw
26021 Washer
26026 Handle Socket
26029 Washer
26079 Drum Crown
26080 Stem Cap
26129 Plastic Washer
27274 Ratchet Gear
27284 Washer
27341 Bearing Spacer
27588 Thrust Bearing
27879 Thrust Washer
27881 Gear
27882 Pawl Gear
27911 Cover Plate
28134 Bearing Spacer
28170 Red Line Ring
31867 Pawl Gear
31868 Gear
32527 Top Cap
33367 Center Stem
33368 Base
726072 Bearing
726075 Bearing
728218 Bearing
927874 Aluminum Drum
927876 Chrome Drum
930484 Bronze Drum
Suggested Service Kits
BK4512 10 Pawls 008
10Springs 038
BK4513 100ml Grease
Three Speed 53.3
Two Speed 53.2
Tools Required
Allen Wrench (6mm)
Allen Wrench (5mm for Self-Tailing)
Screwdriver
Plastic Head Hammer or Mallet
Small Knife
Brush
Rag s
Solvent
Oil
Grease
Self-Tailing 53.2st
Parts List
1709 Plastic Washer
6068 Screw
6069 O - Rin g
6106 Ball (32 required)
6143 Top Screw
6246 Screw
6351 Screw
26029 Washer
26732 Roller
27696 Handle Socket
27699 Washer
32375 Guide R ing
32539 Top Cap
33606 Upper Jaw
33607 Lower Jaw
33608 Adjusting Castle
33610 Drum Crown
33667 Shimming Washer
33702 Sprin g
33707 Stripper Arm Support
33708 Chrome Stripper Arm
33751 Sprin g
33753 Line Peeler
33790 Roller Shaft
33898 Bushing
933708 Chrome Stripper Arm Assembly
Suggested Service Kits
BK4512 10 Pawls 008
10 Springs 038
BK4513 100ml Grease
Tools
When ordering parts for service, please incluce a "B" before each number (i.e. B008).
Three Speed 53.3
Two Speed Winch

Recommended Service Cycle – Service winch before the sailing season and once during.
®
Adjusting Self-Tailer
Correct opening: Sheet fits completely
in to ja w an d re sts a gain st d rum .
Servicing WinchServicing PawlsFitting on Boat
Attention: R atchet gear mounted
b ackw a rds w ill ca use w inc h t o slip.
Grease lightly and spread grease
e ven ly . Use a b rus h.
Use knife to free captive spring.
Position stainless steel drive gear
w he re sh ee t e nte rs win ch dr um .
Right Wrong
SHEET
DRIVE GEAR
DRIVE GEAR
Insert spring with straight leg against
pawl . Use oil for lubrication.
53.2st
Two Speed Self-Tailing Winch
Winch Parts and Service Instructions
➊
➋
Press
Turn
Pressand turn to adjust self-tailer.
8
Sheetentryangle mustbe atleast 8°.
Clean all parts with solvent.
H4607-5/98
Adjusting Self-Tailer
If lines slip in the self-tailer, be sure that there are four
or five wraps on the drum, then consider closing the jaws
by pressing down on the upper jaw 33606 and turning
counterclockwise.
The 33667 shimming washer must be removed to
use small line.
The winch is more efficient when the jaw opening
matches line size, so close the jaws only if you are
using smaller line.
Positioning StripperArm
Loosentop screw
Remove handle socket
Lift stripper arm and position as desired
Opening Winch
Remove top screw
Lift of f d rum
On three speed winches, lift off three speed mechanism with
handle socket
On self-tailing winches, lift off stripper arm with drum
Servicing Winch
Remove bearings from center stem
Drum support bearing 27588/6337/27879 can not be removed;
clean with solvent and lubricate lighty with grease
Remove allen screws holding center stem to base
Remove center stem carefully
Remove pawls and springs - service as below
Remove all bearings, gear shafts and gears
Clean all parts with rags and solvent
Use a brush to lubricate all gears, gear shafts, bearings, teeth
and all moving parts lightly with grease
Replace pawls and springs and lubricate lightly with oil
Reassemble and close winch
Servicing Pawls
Catch spring with knife and hold against pawl
Lift ou t p awl
Clean and check for wear
Place spring against pawl with straight leg against pawl
Hold spring closed and slip pawl into pawl socket
Lubricate pawls using oil
Fittingon Boat
Make sure mounting surface is flat
Check sheet entry angle
Open winch
Position winch on deck with drive gear where sheet enters
winch drum and mark holes
Remove winch and drill holes
Mount using six 5/16" (8mm) flat head machine screws
Ap ply bedding compound and bo lt win ch to boat
Clean excess bedding compound from base drain holes
Lubricate and reassemble winch
1251 E. Wisconsin Ave., Pewaukee, WI 53072 USA •Tel: [phone] •Fax: [phone]
Via Della Cerca, 12/14, 22070 Lurago Marinone, Como, Italy •Tel: [phone] •Fax: [phone]
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