Harrod RUG-052 User manual

RUG-052/199/200/201/210/211/212
Aluminium Rugby Posts
INS619
26/09/2018
Revision 10
Harrod UK Limited©
Code:
Product:
Aluminium Rugby Posts RUG-052 Hinge Assembly only
FPK741 Rugby Fittings Pack
1. 4 x FEP273 Hinge Assembly
6. 4 x FPK741 Rugby Fittings
1. 4 x FEP273 Hinge Assembly
7. 4 x CAP310 Ø80mm Plastic Caps
(RUG-210/211/212)
(RUG-199/212)
2. 4 x FEQ731 Bottom Upright
2. 4 x FEQ741 Bottom Upright
3. 1 x FEQ730 Pair of Crossbars
4. 4 x WEQ735 Ground Socket
5. 4 x FEQ099 Top Upright
5. 4 x FEQ733 Top Upright
(RUG-199/200/201)
(RUG-210/211/212)
(RUG-201/210)
(RUG-200/211)
(contains)
FPK741 fittings pack only supplied
with RUG-199 & RUG-212
IMPORTANT PLEASE READ THE ASSEMBLY
INSTRUCTIONS CAREFULLY BEFORE
STARTING TOASSEMBLE YOUR POSTS.
IMPORTANT Assembly of these posts should not take
place in windy conditions.
For safety reasons; Post Protectors must be used with all
Hinged Rugby Posts to cover the hinge arrangement.
Tools Required
1 x 22mm Spanners
2 x 19mm Spanners
2 x 17mm Spanners
1 x Spirit Level
1 x Tape Measure
2 x Step Ladders
Pack Contents:
4
5
1
3
View of Product
Fig 1
1100
1100
Safety Notes
1
2
4
A risk assessment must be carried out on the
erection of Hinged Rugby and RugbyAdaptors.
Hinged posts covered by this instruction may be
“walked-up” by 2 suitably trained people wearing
appropriate PPE unless the Risk Assessment
highlights the requirement for .
Always check fasteners before use and tighten
where necessary.
Periodically apply grease to hinge fixing bolts to
pre-long the life of posts.
Posts should always be taken down if strong
winds are forecast.
mechanical assistance
3
5
2
Not RUG-199/212
Important Note for RUG-052
If RUG-052 has been purchased for adapting an
existing set of rugby posts, you will need to cut down
your existing uprights as follows:
For sockets installed 25mm below ground level the
distance from the underside of the channel to the
bottom of the upright needs to be 2934mm. For
sockets flush with ground level this needs to be
2909mm.
900
6Only RUG-199/212
Only RUG-210/211/212
Fittings
7

RUG-052/199/200/201/210/211/212
Aluminium Rugby Posts
Code:
Product:
1Dig holes 1100x1100x1000 deep at centres of
5 mm as shown in Fig 2. Concrete the sockets in
leav approx 0mm from top of concrete to
ground level (to replace turf . Use a spirit level to make sure that the
sockets are truly vertical and support until set. Replace the turf
extracted when the concrete has cured (allow concrete to set before
moving on to step 2).
Install Sockets
Prepare Hinge Adaptors
-
676 25mm below
ground level and e 10
)
(if applicable) - Add 1 Hinge Bolt,
Nut and 4x Nylon Washers to the back of the Hinge Adaptor as
shown in Fig 3, and insert the Hinge Tube into the Socket. Leave
the Hinge open with the Top Tube facing in towards the pitch as shown
in Fig 4.
2
3Prepare the Uprights - Slide the Bottom Uprights into the Hinge
Assemblies (if applicable). Position the Bottom Uprights with the
Crossbar Channel facing inwards, as shown in Fig 4 and slide the Top
Uprights into the Bottom Uprights (if applicable). Additionally, for 6 & 7m
posts, fit the cap over the top of the Upright from fittings pack FPK741.
4Raise the Uprights
Do not let go of posts until all bolts are secure
Fit the Crossbar
- lift each post (one at a time) into the vertical
position and for non-hinging posts: drop the bottom upright into Socket.
For hinging posts: slide the Safety Bolt with Washer through the hinge
assembly and secure with a Washer and Nylock Nut, as shown in Fig 5.
Finally, bolt the hinge plates together with 4x M14 bolts and washers as shown
in Fig 5 & 6. . Repeat for
second post.
- Using a step ladder at each post, lift the crossbar into
position and securely bolt it to the top of the channel attached to the
uprights with the fasteners supplied with the crossbars, see detail in Fig
4.
5
Assembly Instructions
Fig 5
Fig 2
5676mm
1100
900
25
100
ADDITIONALMAINTENANCE: For smoother operation and to prevent rust, periodically grease hinge.
Safety
Bolt
Washer
M14 Bolt
Nylock
Nut
Fig 6
Nylon
Washer
Safety
Bolt
Fig 3
Nylock
Nut
Fig 4
Fit Crossbar
after Uprights
Use Fittings Pack
To Attach Crossbar
To Upright FPK710