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  9. Hatco C-12 Application guide

Hatco C-12 Application guide

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REPLACEMENT
PARTS LIST
C-4
C-5
C-6
C-7
C-9
C-12
C-13
C-15
C-17
C-18
C-24
C-27
C-30
C-36
C-39
C-45
C-54
C-58
C Series
COMPACT BOOSTER
Electric Water Heaters
HATCO COMPACT ELECTRIC BOOSTER HEATER
C SERIES 4KW-58KW
Model Designation
C-XX
C =Compact
X =Kilowatts
Form No. CRP-0502 2 Printed in U.S.A.
CAUTION - Use of replacement
parts other than those supplied by
Hatco Corporation may result in damage
to the unit or injury to personnel.
42A
42B
6, 7
18
12
11
14
23, 24
17
16
15
34
25, 26
2
29
20
31
11
13
1
10
4
333
40 32
39
30
27
35, 36
37 A, B, C, D 38 A, B, C,
13
12
28
19
5
8
921, 22
41B
41A
Form No. CRP-0502 3 Printed in U.S.A.
PARTS COMMON TO ALL
COMPACT BOOSTER MODELS
4KW-58KW
ITEM DESCRIPTION PART NO. QTY.
21 Jacket, Painted R04.01.032.00 R04.01.220.00
22 Jacket, S.S.
(Optional) R04.01.034.00 R04.01.254.00
23 Base, Painted R04.01.020P.00 R04.01.201P.00
24 Base, S.S.
(Optional) R04.01.022.00 R04.01.251.00
25 Base, Front, Painted R04.01.033.00 R04.01.233.00
26 Base, Front,
S.S. (Optional) R04.01.035.00 R04.01.255.00
27 Front Cover, S.S. R04.01.036.00 R04.01.221.00
COMPACT BOOSTER
SHEET METAL BODY PARTS
ITEM DESCRIPTION 4KW-18KW 24KW-58KW
*4-18KW units manufactured with serial number 1021059907 or lower
use part number 05.30.008.00 for the plastic leg, 04.01.013.00 for the
S.S. leg and 04.01.014.00 for the S.S. deck mount leg. 24-58KW units
manufactured with serial number 1017179907 or lower use part
number 05.30.008.00 for the plastic leg, 4.01.013.00 for the S.S. leg
and 04.01.014.00 for the S.S. deck mount leg.
NOTE: S.S. is an abbreviation for stainless steel.
NOTE: Part numbers listed for sheet metal body parts apply only to
units manufactured during or after October 1996. Consult factory with
model and serial number for units manufactured before October 1996.
1 High Limit, Thermostat 02.16.116.00 1
2 On/Off Toggle Switch R02.19.008A.00 1
3 Guard, Toggle Switch 04.01.038.00 1
4 Toggle Switch Boot, Rubber 02.20.040.00 1
5 Temperature/Pressure Gauge 03.01.003.00 2
6 Pressure Reducing Valve, Iron 03.02.004.00 1
7 Pressure Reducing Valve,
Brass (Optional) 03.02.015.00 1
8 Temperature/Pressure
Relief Valve 03.02.022.00 1
9 Shock Absorber (Optional) 03.40.057.00 1
10 Booster Slide Bracket Set R04.20.030.00 1
11 Gasket, Heating Element 02.11.012.00 1-6
12 Bolt, Element Mounting 05.04.022.00 4-24
13 Nut, Element Mounting 05.04.028.00 4-24
14 Blank Element Flange
with Gasket and Hardware R02.11.013.00 1
15 Leg, Plastic 05.30.069.00*4
16 Leg, S.S. (Optional) 05.30.070.00*4
17 Deck Mount Legs, S.S.
16 (Optional) 05.30.073.00*4
18 Ring Seal, In/Out Pipe 05.06.006.00 2
19 Ring Seal, Relief Valve 05.06.017.00 1
20 Probe, Low Water Cut Off 02.40.001.00 1
Shaded area reflects export models only.
Form No. CRP-0502 4 Printed in U.S.A.
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PARTS SPECIFIC TO MODEL C-4
208V
Single Phase
208V
Three Phase
240V
Single Phase
240V
Three Phase
480V
Single Phase
480V
Three Phase
208V
Single Phase
208V
Three Phase
240V
Single Phase
ITEM DESCRIPTION
28 Tank with Gaskets
29 Heating Element with Gasket
Quantity
30 Contactor
Quantity
31 Thermostat Control
32 Low Water Cut Off Board
33 Transformer, Step Down
34 Terminal Block
35 Indicator Light, Red
36 Indicator Light, Green
37A Power Fuse Block
Quantity
37B Power Fuse Block
Quantity
37C Power Fuse Block
Quantity
37D Power Fuse Block
Quantity
38A Power Fuse (2 Pack)
Quantity
38B Power Fuse (2 Pack)
Quantity
38C Power Fuse (2 Pack)
Quantity
39 Control Fuse Block
40 Control Fuse (2 Pack)
41A Tube, Inlet Water
41B Tube, Inlet Water
42A Nipple, Outlet Water
42B Tube, Outlet Water
Electrical Diagram
R01.02.002.00
R02.04.400.00
1
02.01.010.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.045.00
02.19.154.00
---
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02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2451
R01.02.003.00
R02.04.400.00
3
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
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02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HS1-1541
R01.02.002.00
R02.04.401.00
1
02.01.010.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.045.00
02.19.154.00
---
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---
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---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2451
R01.02.003.00
R02.04.401.00
3
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
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---
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---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HS1-1541
R01.02.002.00
R02.04.404.00
1
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.005.00
---
02.19.154.00
---
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02.03.023.00
R02.03.013.02
03.30.004.00
---
03.11.008.00
---
HC1-2451
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R01.02.002.00
R02.04.400.00
1
02.01.008.00
1
02.16.024.00
02.01.001.00
---
R02.15.045.00
02.19.151.00
02.19.150.00
---
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---
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---
02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-392
R01.02.002.00
R02.04.401.00
1
02.01.008.00
1
02.16.024.00
02.01.001.00
---
R02.15.045.00
02.19.151.00
02.19.150.00
---
---
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---
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02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-392
Form No. CRP-0502 5 Printed in U.S.A.
Shaded area reflects export models only.
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PARTS SPECIFIC TO MODEL C-4
240V
Three Phase
380V
Three Phase
415V
Three Phase
480V
Three Phase
600V
Three Phase
380-400V
CE
3 Wire
400-415V
CE
3 Wire
380-400V
CE
4 Wire
400-415V
CE
4 Wire
ITEM DESCRIPTION
28 Tank with Gaskets
29 Heating Element with Gasket
Quantity
30 Contactor
Quantity
31 Thermostat Control
32 Low Water Cut Off Board
33 Transformer, Step Down
34 Terminal Block
35 Indicator Light, Red
36 Indicator Light, Green
37A Power Fuse Block
Quantity
37B Power Fuse Block
Quantity
37C Power Fuse Block
Quantity
37D Power Fuse Block
Quantity
38A Power Fuse (2 Pack)
Quantity
38B Power Fuse (2 Pack)
Quantity
38C Power Fuse (2 Pack)
Quantity
39 Control Fuse Block
40 Control Fuse (2 Pack)
41A Tube, Inlet Water
41B Tube, Inlet Water
42A Nipple, Outlet Water
42B Tube, Outlet Water
Electrical Diagram
Form No. CRP-0502 6 Printed in U.S.A.
PARTS SPECIFIC TO MODEL C-5
208V
Single Phase
208V
Three Phase
240V
Single Phase
240V
Three Phase
480V
Single Phase
480V
Three Phase
208V
Single Phase
208V
Three Phase
240V
Single Phase
ITEM DESCRIPTION
Shaded area reflects export models only.
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28 Tank with Gaskets
29 Heating Element with Gasket
Quantity
30 Contactor
Quantity
31 Thermostat Control
32 Low Water Cut Off Board
33 Transformer, Step Down
34 Terminal Block
35 Indicator Light, Red
36 Indicator Light, Green
37A Power Fuse Block
Quantity
37B Power Fuse Block
Quantity
37C Power Fuse Block
Quantity
37D Power Fuse Block
Quantity
38A Power Fuse (2 Pack)
Quantity
38B Power Fuse (2 Pack)
Quantity
38C Power Fuse (2 Pack)
Quantity
39 Control Fuse Block
40 Control Fuse (2 Pack)
41A Tube, Inlet Water
41B Tube, Inlet Water
42A Nipple, Outlet Water
42B Tube, Outlet Water
Electrical Diagram
R01.02.002.00
R02.04.500.00
1
02.01.010.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.045.00
02.19.154.00
---
---
---
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---
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---
---
---
---
---
---
---
---
---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2451
R01.02.003.00
R02.04.500.00
3
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
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02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HS1-1541
R01.02.002.00
R02.04.501.00
1
02.01.010.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.045.00
02.19.154.00
---
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02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2451
R01.02.003.00
R02.04.501.00
3
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
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02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HS1-1541
R01.02.002.00
R02.04.502.00
1
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.005.00
---
02.19.154.00
---
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02.03.023.00
R02.03.013.02
03.30.004.00
---
03.11.008.00
---
HC1-2451
R01.02.002.00
R02.04.500.00
1
02.01.008.00
1
02.16.024.00
02.01.001.00
---
R02.15.045.00
02.19.151.00
02.19.150.00
---
---
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02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-392
R01.02.002.00
R02.04.501.00
1
02.01.008.00
1
02.16.024.00
02.01.001.00
---
R02.15.045.00
02.19.151.00
02.19.150.00
------
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02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-392
Form No. CRP-0502 7 Printed in U.S.A.
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PARTS SPECIFIC TO MODEL C-5
240V
Three Phase
380V
Three Phase
415V
Three Phase
480V
Three Phase
600V
Three Phase
380-400V
CE
3 Wire
400-415V
CE
3 Wire
380-400V
CE
4 Wire
400-415V
CE
4 Wire
ITEM DESCRIPTION
Shaded area reflects export models only.
28 Tank with Gaskets
29 Heating Element with Gasket
Quantity
30 Contactor
Quantity
31 Thermostat Control
32 Low Water Cut Off Board
33 Transformer, Step Down
34 Terminal Block
35 Indicator Light, Red
36 Indicator Light, Green
37A Power Fuse Block
Quantity
37B Power Fuse Block
Quantity
37C Power Fuse Block
Quantity
37D Power Fuse Block
Quantity
38A Power Fuse (2 Pack)
Quantity
38B Power Fuse (2 Pack)
Quantity
38C Power Fuse (2 Pack)
Quantity
39 Control Fuse Block
40 Control Fuse (2 Pack)
41A Tube, Inlet Water
41B Tube, Inlet Water
42A Nipple, Outlet Water
42B Tube, Outlet Water
Electrical Diagram
Form No. CRP-0502 8 Printed in U.S.A.
PARTS SPECIFIC TO MODEL C-6
208V
Single Phase
208V
Three Phase
240V
Single Phase
240V
Three Phase
480V
Single Phase
480V
Three Phase
208V
Single Phase
208V
Three Phase
240V
Single Phase
ITEM DESCRIPTION
Shaded area reflects export models only.
R01.02.002.00
R02.04.302.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
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02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
---
---
---
---
---
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---
---
---
---
---
---
---
---
---
---
---
---
---
---
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---
---
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28 Tank with Gaskets
29 Heating Element with Gasket
Quantity
30 Contactor
Quantity
31 Thermostat Control
32 Low Water Cut Off Board
33 Transformer, Step Down
34 Terminal Block
35 Indicator Light, Red
36 Indicator Light, Green
37A Power Fuse Block
Quantity
37B Power Fuse Block
Quantity
37C Power Fuse Block
Quantity
37D Power Fuse Block
Quantity
38A Power Fuse (2 Pack)
Quantity
38B Power Fuse (2 Pack)
Quantity
38C Power Fuse (2 Pack)
Quantity
39 Control Fuse Block
40 Control Fuse (2 Pack)
41A Tube, Inlet Water
41B Tube, Inlet Water
42A Nipple, Outlet Water
42B Tube, Outlet Water
Electrical Diagram
R01.02.002.00
R02.04.302.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
---
---
---
---
---
---
---
---
---
---
---
---
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---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
R01.02.002.00
R02.04.303.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
R01.02.002.00
R02.04.303.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
R01.02.002.00
R02.04.305.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.005.00
---
02.19.154.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.023.00
R02.03.013.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
R01.02.002.00
R02.04.302.00
2
02.01.016.00
1
02.16.024.00
02.01.001.00
---
R02.15.046.00
02.19.151.00
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-391
R01.02.002.00
R02.04.302.00
2
02.01.016.00
1
02.16.024.00
02.01.001.00
---
R02.15.046.00
02.19.151.00
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-391
R01.02.002.00
R02.04.303.00
2
02.01.016.00
1
02.16.024.00
02.01.001.00
---
R02.15.046.00
02.19.151.00
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-391
Form No. CRP-0502 9 Printed in U.S.A.
Shaded area reflects export models only.
PARTS SPECIFIC TO MODEL C-6
R01.02.003.00
R02.04.202.00
3
02.01.016.00
2
02.01.024.00
02.01.164.00
02.17.043.00
R02.15.035.00
---
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
03.30.004.00
---
03.11.008.00
---
HS1-4931
240V
Three Phase
380V
Three Phase
415V
Three Phase
480V
Three Phase
600V
Three Phase
380-400V
CE
3 Wire
400-415V
CE
3 Wire
380-400V
CE
4 Wire
400-415V
CE
4 Wire
ITEM DESCRIPTION
R01.02.003.00
R02.04.202.00
3
02.01.016.00
2
02.16.024.00
02.01.164.00
---
02.15.044.00
---
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
03.30.004.00
---
03.11.008.00
---
HS1-4718
R01.02.003.00
R02.04.202.00
3
02.01.016.00
2
02.16.024.00
02.01.164.00
---
02.15.044.00
---
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
03.30.004.00
---
03.11.008.00
---
HS1-4718
28 Tank with Gaskets
29 Heating Element with Gasket
Quantity
30 Contactor
Quantity
31 Thermostat Control
32 Low Water Cut Off Board
33 Transformer, Step Down
34 Terminal Block
35 Indicator Light, Red
36 Indicator Light, Green
37A Power Fuse Block
Quantity
37B Power Fuse Block
Quantity
37C Power Fuse Block
Quantity
37D Power Fuse Block
Quantity
38A Power Fuse (2 Pack)
Quantity
38B Power Fuse (2 Pack)
Quantity
38C Power Fuse (2 Pack)
Quantity
39 Control Fuse Block
40 Control Fuse (2 Pack)
41A Tube, Inlet Water
41B Tube, Inlet Water
42A Nipple, Outlet Water
42B Tube, Outlet Water
Electrical Diagram
R01.02.002.00
R02.04.303.00
2
02.01.016.00
1
02.16.024.00
02.01.001.00
---
R02.15.046.00
02.19.151.00
02.19.150.00
---
---
---
---
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---
---
---
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---
---
---
02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-391
R01.02.003.00
R02.04.510.00
3
02.01.016.00
1
02.16.024.00
02.01.001.00
R02.17.003.00
---
02.19.151.00
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
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R02.03.005.02
03.30.004.00
---
03.11.008.00
---
HC1-396
R01.02.003.00
R02.04.452.00
3
02.01.016.00
1
02.16.024.00
02.01.001.00
R02.17.002.00
---
02.19.151.00
02.19.150.00
---
---
---
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R02.03.005.02
03.30.004.00
---
03.11.008.00
---
HC1-396
R01.02.002.00
R02.04.305.00
2
02.01.016.00
1
02.16.024.00
02.01.001.00
R02.17.002.00
---
02.19.151.00
02.19.150.00
---
---
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R02.03.005.02
03.30.004.00
---
03.11.008.00
---
HC1-397
R01.02.003.00
R02.04.404.00
3
02.01.016.00
1
02.16.024.00
02.01.001.00
02.17.009.00
---
02.19.151.00
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
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R02.03.021.02
03.30.004.00
---
03.11.008.00
---
HC1-396
R01.02.003.00
R02.04.202.00
3
02.01.016.00
2
02.16.024.00
02.01.164.00
02.17.043.00
R02.15.035.00
---
02.19.150.00
---
---
---
---
---
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03.30.004.00
---
03.11.008.00
---
HS1-4931
Form No. CRP-0502 10 Printed in U.S.A.
R01.02.002.00
R02.04.350.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
R01.02.002.00
R02.04.350.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
PARTS SPECIFIC TO MODEL C-7
208V
Single Phase
208V
Three Phase
240V
Single Phase
240V
Three Phase
480V
Single Phase
480V
Three Phase
208V
Single Phase
208V
Three Phase
240V
Single Phase
ITEM DESCRIPTION
Shaded area reflects export models only.
R01.02.002.00
R02.04.351.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
---
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---
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---
---
---
---
---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
R01.02.002.00
R02.04.351.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.004.00
R02.15.046.00
02.19.154.00
---
---
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---
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---
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---
02.03.022.00
R02.03.014.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
---
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R01.02.002.00
R02.04.352.00
2
02.01.015.00
1
02.16.024.00
02.01.006.00
02.17.005.00
---
02.19.154.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.023.00
R02.03.013.02
03.30.004.00
---
03.11.008.00
---
HC1-2455
R01.02.002.00
R02.04.350.00
2
02.01.016.00
1
02.16.024.00
02.01.001.00
---
R02.15.046.00
02.19.151.00
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-391
R01.02.002.00
R02.04.350.00
2
02.01.016.00
1
02.16.024.00
02.01.001.00
---
R02.15.046.00
02.19.151.00
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-391
R01.02.002.00
R02.04.351.00
2
02.01.016.00
1
02.16.024.00
02.01.001.00
---
R02.15.046.00
02.19.151.00
02.19.150.00
---
---
---
---
---
---
---
---
---
---
---
---
---
---
02.03.004.00
R02.03.001.02
03.30.004.00
---
03.11.008.00
---
HC1-391
28 Tank with Gaskets
29 Heating Element with Gasket
Quantity
30 Contactor
Quantity
31 Thermostat Control
32 Low Water Cut Off Board
33 Transformer, Step Down
34 Terminal Block
35 Indicator Light, Red
36 Indicator Light, Green
37A Power Fuse Block
Quantity
37B Power Fuse Block
Quantity
37C Power Fuse Block
Quantity
37D Power Fuse Block
Quantity
38A Power Fuse (2 Pack)
Quantity
38B Power Fuse (2 Pack)
Quantity
38C Power Fuse (2 Pack)
Quantity
39 Control Fuse Block
40 Control Fuse (2 Pack)
41A Tube, Inlet Water
41B Tube, Inlet Water
42A Nipple, Outlet Water
42B Tube, Outlet Water
Electrical Diagram