Hatco IMPERIAL S-12 Application guide

REPLACEMENT
PARTS LIST
S-6
S-7
S-9
S-12
S-13
S-15
S-17
S-18
S-24
S-27
S-30
S-36
S-39
S-40
S-45
S-54
S-57
S-58
S Series
IMPERIAL BOOSTER
Electric Water Heater

HATCO IMPERIAL ELECTRIC BOOSTER HEATER
S SERIES 6kW - 58kW Model Designation
S-XX S =Imperial
X =Kilowatts
Form No. SRP-0305 2 Printed in U.S.A.
CAUTION - Use of replacement parts other
than those supplied by Hatco Corporation
may result in damage to the unit or injury to
personnel.
25, 26
27, 28
17
16
18
3
36
39
38
41
32
34
6
9
20 21
12
12
13 23
24
22
13
33
15
14
14
10
11
7, 8
19
40
31 2
1
35
5
4
37
29, 30
24 Hour 7 Day Parts & Service
Assistance available in the
United States and Canada
by calling [phone].

Form No. SRP-0305 3 Printed in U.S.A.
1 High Limit, Safety Thermostat 02.16.116.00 1
2 Thermostat, Control 02.16.024.00 1-3
3 On/Off Toggle Switch R02.19.008A.00 1
4 Guard, Toggle Switch 04.01.038.00 1
5 Toggle Switch Boot, Rubber 02.20.040.00 1
6 Temperature/Pressure Gauge 03.01.003.00 2
7 Pressure Reducing Valve, Iron 03.02.004.00 1
8 Pressure Reducing Valve,
Brass (Optional) 03.02.015.00 1
9 Temperature/Pressure
Relief Valve 03.02.022.00 1
10 Back Pressure Relief Valve
(Optional) 03.02.039.00 1
11 Shock Absorber (Optional) 03.40.057.00 1
12 Gasket, Heating Element 02.11.012.00 1-9
13 Bolt, Element Mounting 05.04.022.00 4-36
14 Nut, Element Mounting 05.04.028.00 4-36
15 Blank Element Flange
with Gasket and Hardware R02.11.013.00 1-2
16 Leg, Plastic 05.30.069.00*4
17 Leg, S.S. 05.30.070.00*4
18 Leg, Deck Mount S.S.
(Optional) 05.30.073.00*4
19 Low Water Cut Off Board R02.01.210.00 1
20 Probe, Low Water Cut Off 02.40.001.00 1
21 Heat Trap Assembly 03.50.001.00 1
22 Water Treatment Canister
and Cartridge (Optional) 03.05.061.00 1
23 Cartridge Only 03.05.061A.00 1
24 O-Ring 03.05.061B.00 1
PARTS COMMON TO ALL
IMPERIAL BOOSTER MODELS
6kW-58kW
ITEM DESCRIPTION PART NO. QTY.
25 Jacket, Painted R04.03.024.00
26 Jacket, S.S.
(Optional) R04.03.031.00
27 Base, Painted R04.03.002P.00
28 Base, S.S.
(Optional) R04.03.004.00
29 Base, Front, Painted R04.03.030.00
30 Base, Front,
S.S. (Optional) R04.03.032.00
31 Front Cover, S.S. R04.03.025.00
IMPERIAL BOOSTER
SHEET METAL BODY PARTS
ITEM DESCRIPTION PART NO.
NOTE: S.S. is an abbreviation for stainless steel.
NOTE: The last four digits in a ten digit numerical serial number is the
manufacturing date code.
Example: Serial number 1021059907 has a date code of 9907 which
indicates the following: 9907
NOTE: Part numbers listed for sheet metal body parts apply only to
units manufactured during or after October 1996. Consult factory with
model and serial number for units manufactured before October 1996.
Year 1999
Month seven, July
Please also note, effective January 2001 the serial number date code
was changed to reflect the year and week of manufacture.
Example: xxxxxx 0124 Year 2001
Week twenty-four
*Units manufactured during or before July 1999 use part number
05.30.008.00 for the plastic leg, 04.01.013.00 for the S.S. leg and
04.01.014.00 for the S.S. deck mount leg.

32 Tank with Gaskets
33 Heating Element
Quantity
34 Contactor
Quantity
35 Transformer, Step Down
36 Terminal Block
37 Indicator Light, Red
38A Power Fuse Block
Quantity
38B Power Fuse Block
Quantity
38C Power Fuse Block
Quantity
38D Power Fuse Block
Quantity
38E Power Fuse Block
Quantity
39A Power Fuse (2 Pack)
Quantity
39B Power Fuse (2 Pack)
Quantity
39C Power Fuse (2 Pack)
Quantity
39D Power Fuse (2 Pack)
Quantity
40 Control Fuse Block
41 Control Fuse (2 Pack)
Electrical Diagram
Shaded area reflects export models only.
Form No. SRP-0305 4 Printed in U.S.A.
R01.02.007S.00
R02.04.303.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
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HC1-2455
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R01.02.007S.00
R02.04.305.00
2
02.01.015.00
1
02.17.005.00
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02.19.154.00
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02.03.023.00
R02.03.013.02
HC1-2455
R01.02.007S.00
R02.04.302.00
2
02.01.016.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
R01.02.007S.00
R02.04.302.00
2
02.01.016.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
PARTS SPECIFIC TO MODEL S-6
208V
Single Phase 208V Three Phase 240V Single Phase 240V Three Phase 480V
Single Phase 480V
Three Phase 208V
Single Phase 208V
Three Phase
ITEM DESCRIPTION
R01.02.007S.00
R02.04.302.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
R01.02.007S.00
R02.04.302.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
R01.02.007S.00
R02.04.303.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455

Form No. SRP-0305 5 Printed in U.S.A.
Shaded area reflects export models only.
R01.02.007S.00
R02.04.303.00
2
02.01.016.00
1
---
R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
R01.02.007S.00
R02.04.303.00
2
02.01.016.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
R01.02.007S.00
R02.04.510.00
3
02.01.016.00
1
R02.17.003.00
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02.19.151.00
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R02.03.005.02
HC1-396
R01.02.007S.00
R02.04.452.00
3
02.01.016.00
1
R02.17.002.00
---
02.19.151.00
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R02.03.005A.02
HC1-396
R01.02.007S.00
R02.04.404.00
3
02.01.016.00
1
02.17.009.00
---
02.19.151.00
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02.03.016.00
R02.03.021.02
HC1-396
PARTS SPECIFIC TO MODEL S-6
240V
Single Phase 240V Three Phase 380V
Three Phase 415V
Three Phase 600V
Three Phase
ITEM DESCRIPTION
32 Tank with Gaskets
33 Heating Element
Quantity
34 Contactor
Quantity
35 Transformer, Step Down
36 Terminal Block
37 Indicator Light, Red
38A Power Fuse Block
Quantity
38B Power Fuse Block
Quantity
38C Power Fuse Block
Quantity
38D Power Fuse Block
Quantity
38E Power Fuse Block
Quantity
39A Power Fuse (2 Pack)
Quantity
39B Power Fuse (2 Pack)
Quantity
39C Power Fuse (2 Pack)
Quantity
39D Power Fuse (2 Pack)
Quantity
40 Control Fuse Block
41 Control Fuse (2 Pack)
Electrical Diagram

Form No. SRP-0305 6 Printed in U.S.A.
R01.02.007S.00
R02.04.350.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
R01.02.007S.00
R02.04.350.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
R01.02.007S.00
R02.04.351.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
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R01.02.007S.00
R02.04.352.00
2
02.01.015.00
1
02.17.005.00
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02.19.154.00
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02.03.023.00
R02.03.013.02
HC1-2455
R01.02.007S.00
R02.04.350.00
2
02.01.016.00
1
---
R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
PARTS SPECIFIC TO MODEL S-7
208V
Single Phase 208V Three Phase 240V Single Phase 240V Three Phase 480V
Single Phase 480V
Three Phase 208V
Single Phase 208V
Three Phase
ITEM DESCRIPTION
Shaded area reflects export models only.
R01.02.007S.00
R02.04.351.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
R01.02.007S.00
R02.04.350.00
2
02.01.016.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
32 Tank with Gaskets
33 Heating Element
Quantity
34 Contactor
Quantity
35 Transformer, Step Down
36 Terminal Block
37 Indicator Light, Red
38A Power Fuse Block
Quantity
38B Power Fuse Block
Quantity
38C Power Fuse Block
Quantity
38D Power Fuse Block
Quantity
38E Power Fuse Block
Quantity
39A Power Fuse (2 Pack)
Quantity
39B Power Fuse (2 Pack)
Quantity
39C Power Fuse (2 Pack)
Quantity
39D Power Fuse (2 Pack)
Quantity
40 Control Fuse Block
41 Control Fuse (2 Pack)
Electrical Diagram

Form No. SRP-0305 7 Printed in U.S.A.
Shaded area reflects export models only.
R01.02.007S.00
R02.04.351.00
2
02.01.016.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
R01.02.007S.00
R02.04.351.00
2
02.01.016.00
1
---
R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
R01.02.007S.00
R02.04.303.00
3
02.01.016.00
1
R02.17.003.00
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02.19.151.00
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R02.03.005.02
HC1-396
R01.02.007S.00
R02.04.510.00
3
02.01.016.00
1
R02.17.002.00
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02.19.151.00
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R02.03.005A.02
HC1-396
R01.02.007S.00
R02.04.502.00
3
02.01.016.00
1
02.17.009.00
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02.19.151.00
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02.03.016.00
R02.03.021.02
HC1-396
PARTS SPECIFIC TO MODEL S-7
240V
Single Phase 240V
Three Phase 380V
Three Phase 415V Three Phase 600V Three Phase
ITEM DESCRIPTION
32 Tank with Gaskets
33 Heating Element
Quantity
34 Contactor
Quantity
35 Transformer, Step Down
36 Terminal Block
37 Indicator Light, Red
38A Power Fuse Block
Quantity
38B Power Fuse Block
Quantity
38C Power Fuse Block
Quantity
38D Power Fuse Block
Quantity
38E Power Fuse Block
Quantity
39A Power Fuse (2 Pack)
Quantity
39B Power Fuse (2 Pack)
Quantity
39C Power Fuse (2 Pack)
Quantity
39D Power Fuse (2 Pack)
Quantity
40 Control Fuse Block
41 Control Fuse (2 Pack)
Electrical Diagram

Form No. SRP-0305 8 Printed in U.S.A.
R01.02.007S.00
R02.04.450.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
R01.02.007S.00
R02.04.450.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
R01.02.007S.00
R02.04.451.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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02.03.022.00
R02.03.014.02
HC1-2455
R01.02.007S.00
R02.04.451.00
2
02.01.015.00
1
02.17.004.00
R02.15.046.00
02.19.154.00
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HC1-2455
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R01.02.007S.00
R02.04.453.00
2
02.01.015.00
1
02.17.005.00
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02.19.154.00
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02.03.022.00
R02.03.013.02
HC1-2455
R01.02.007S.00
R02.04.450.00
2
02.01.016.00
1
---
R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
R01.02.007S.00
R02.04.450.00
2
02.01.016.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
PARTS SPECIFIC TO MODEL S-9
208V
Single Phase 208V Three Phase 240V Single Phase 240V Three Phase 480V
Single Phase 480V
Three Phase 208V
Single Phase 208V
Three Phase
ITEM DESCRIPTION
Shaded area reflects export models only.
32 Tank with Gaskets
33 Heating Element
Quantity
34 Contactor
Quantity
35 Transformer, Step Down
36 Terminal Block
37 Indicator Light, Red
38A Power Fuse Block
Quantity
38B Power Fuse Block
Quantity
38C Power Fuse Block
Quantity
38D Power Fuse Block
Quantity
38E Power Fuse Block
Quantity
39A Power Fuse (2 Pack)
Quantity
39B Power Fuse (2 Pack)
Quantity
39C Power Fuse (2 Pack)
Quantity
39D Power Fuse (2 Pack)
Quantity
40 Control Fuse Block
41 Control Fuse (2 Pack)
Electrical Diagram

Form No. SRP-0305 9 Printed in U.S.A.
Shaded area reflects export models only.
R01.02.007S.00
R02.04.451.00
2
02.01.016.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
R01.02.007S.00
R02.04.451.00
2
02.01.016.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-391
R01.02.007S.00
R02.04.351.00
3
02.01.016.00
1
R02.17.003.00
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02.19.151.00
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R02.03.005.02
HC1-396
R01.02.007S.00
R02.04.303.00
3
02.01.016.00
1
R02.17.002.00
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02.19.151.00
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R02.03.005A.02
HC1-396
R01.02.007S.00
R02.04.304.00
3
02.01.016.00
1
02.17.009.00
---
02.19.151.00
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02.03.016.00
R02.03.021.02
HC1-396
PARTS SPECIFIC TO MODEL S-9
240V
Single Phase 240V Three Phase 380V
Three Phase 415V
Three Phase 600V
Three Phase
ITEM DESCRIPTION
32 Tank with Gaskets
33 Heating Element
Quantity
34 Contactor
Quantity
35 Transformer, Step Down
36 Terminal Block
37 Indicator Light, Red
38A Power Fuse Block
Quantity
38B Power Fuse Block
Quantity
38C Power Fuse Block
Quantity
38D Power Fuse Block
Quantity
38E Power Fuse Block
Quantity
39A Power Fuse (2 Pack)
Quantity
39B Power Fuse (2 Pack)
Quantity
39C Power Fuse (2 Pack)
Quantity
39D Power Fuse (2 Pack)
Quantity
40 Control Fuse Block
41 Control Fuse (2 Pack)
Electrical Diagram

Form No. SRP-0305 10 Printed in U.S.A.
R01.02.007S.00
R02.04.400.00
3
02.01.015.00
1
02.17.004.00
R02.15.046.00
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02.03.022.00
R02.03.014.02
HC1-2465
R01.02.007S.00
R02.04.401.00
3
02.01.017.00
1
02.17.004.00
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02.19.154.00
02.41.005.00
1
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R02.03.030.02
1
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1
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02.03.022.00
R02.03.014.02
HS1-2073
R01.02.007S.00
R02.04.401.00
3
02.01.015.00
1
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02.03.022.00
R02.03.014.02
HC1-2465
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R01.02.007S.00
R02.04.404.00
3
02.01.015.00
1
02.17.005.00
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02.03.023.00
R02.03.013.02
HC1-2465
R01.02.007S.00
R02.04.400.00
3
02.01.018.00
1
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R02.15.046.00
02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-390
R01.02.007S.00
R02.04.400.00
3
02.01.018.00
1
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02.19.151.00
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02.03.004.00
R02.03.001.02
HC1-390
PARTS SPECIFIC TO MODEL S-12
208V
Single Phase 208V Three Phase 240V Single Phase 240V Three Phase 480V
Single Phase 480V
Three Phase 208V
Single Phase 208V
Three Phase
ITEM DESCRIPTION
Shaded area reflects export models only.
R01.02.007S.00
R02.04.400.00
3
02.01.017.00
1
02.17.004.00
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02.19.154.00
02.41.005.00
1
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1
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1
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02.03.022.00
R02.03.014.02
HS1-2073
32 Tank with Gaskets
33 Heating Element
Quantity
34 Contactor
Quantity
35 Transformer, Step Down
36 Terminal Block
37 Indicator Light, Red
38A Power Fuse Block
Quantity
38B Power Fuse Block
Quantity
38C Power Fuse Block
Quantity
38D Power Fuse Block
Quantity
38E Power Fuse Block
Quantity
39A Power Fuse (2 Pack) (35 Amp)
Quantity
39B Power Fuse (2 Pack) (50 Amp)
Quantity
39C Power Fuse (2 Pack)
Quantity
39D Power Fuse (2 Pack)
Quantity
40 Control Fuse Block
41 Control Fuse (2 Pack)
Electrical Diagram