Hawk Acoustic Wave Series User manual

Sultan Sonar Manual Rev 1.0
A Higher Level of Performance
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Sultan
Acoustic Wave Series
Level, Flow, Positioning, Collision Protection
Manual

Table of Contents
2
Contents
System Components 3
Remote Amplifier 3
Panel Mount Remote Amplifier 3
Flange and Cone Assembly 4
AWR234 Remote Amplifier 4
Wiring The Unit 5
Sultan Remote Units 5
Sultan Integral Units 6
Sultan Panel Mount Units 7
Sultan SMART Units 8
Wiring 4-20mA Output 9
SOURCING Type Output 9
SINKING Type Output (also 2 wire loop powered) 9
Junction Box / Transducer Cable Extension 9
Wiring Transducer for Anti Crosstalk 10
Wiring for Anti Crosstalk 10
Digital Output Pulse Sequencing 11
Incorrect Mounting 12
Correct Mounting 13
Installation Guide 14
Installation Examples 16
Setting Your System 17
Dimensions 18
Integral Units 18
Remote Transducers 18
Flanges 19
Remote Amplifier 19
Minimum Measurement Range 20
Wiring Diagrams 21
AWR Remote Transmitter 21
AWI Integral Transmitter 21
Diagnostics & Software Overview 22
Quickset Flow Chart 23
Quickset Parameters 24
Quickset 24
Application Types 25
Display Mode 27
Average Level 28
Differential Level 29
Advanced Setup Menu 30
Advanced Parameters 31
Output Adjustment Setup Menu 32
Output Adjustment Parameters 33
Relay Switch Actions 34
Relay 1 - 5 34
Comm Types Setup Menu 35
Modbus 36
DeviceNet - Setup & Parameters / Wiring 38
Probus - Setup & Parameters 39
PC Comms - GosHawkII 40
Converting 234 Wire to 2 Wire Loop 41
Troubleshooting 42
Displays Distance 43
Output 44
Unit Voltage Specs & Checks 45
Remote & Integral 45
Troubleshooting 46
Error Codes 01 - 04 46
Technical Support 47
Part Numbering 48
Sultan Remote Transmitter 48
Sultan Remote Transducer 3” and 3.5” 49
Sultan Remote Transducer 2” Version 50
Sultan Integral 3” and 3.5” 51
Sultan Integral 2” 52
Flange Selection 53
Cone Selection 53
Transducer / Cone / Flange Combination Table 54
Accessories 54
Specications 55
Specications / Approvals & Certication 56
Sultan Acoustic Wave Series

System Components
Sultan Acoustic Wave Series
3
Remote Amplier Panel Mount Remote Amplier
CAL
RUN
RELAY 1 RELAY 2 RELAY 4 RELAY 5
SULTAN 234
RELAY 3
Remote systems consist of an amplifier and separate transducer
of varying size & shape depending on frequency
10kHz Remote
Transducer
Flange
Cone
40kHz Remote
Transducer
50kHz SMART Unit 30kHz Integral Unit
SMART & Integral units combine both the amplifier and
transducer functions in a single housing

Flange and Cone Assembly
4
AWR234 Remote Amplier
Sultan Acoustic Wave Series
4
Tighten the locking ring down to
the flange to fix the
components in place.
2
Screw the flange assembly fully
down onto the cone (as far
down as it will go until the parts
are tightly fastened).
COMPLETE ASSEMBLY
1
Remove red cap
(including cardboard).
3
Screw the transducer tightly
down onto the flange and cone
assembly.
Note! Direction of
flange, smallest ring
this way up ↑
(appearance above flange may differ for
integral and smart units).
User mountings should only
connect to the larger (lower)
isolated mounting flange.
No other part of the sensor
assembly should touch any
other structure or object.

5
Sultan Remote Units
The Sultan Remote amplier has wiring information printed inside the ip lid of the unit.
Unscrew the lower flip lid to access the wiring
terminals.
Ensure your power source is deactivated before
handling power wires.
Pass cables through the cable entry gland before
wiring into the terminal block.
To connect a wire, remove the required terminal
block with pliers place the wire in firmly screw down
the connection. The transducer terminals are labeled
by colour on the PCB.
If you are connecting HawkLink communications,
connect the blue wire to B and the white wire to A.
The black wire can be connected to the DC- or GND
terminal next to A.
Tighten cable entry gland(s) and cover to ensure
sealing is effective.
Wiring The Unit
Sultan Acoustic Wave Series
Sourcing 4-20mA from Sultan
Sinking 4-20mA
from user device
OR
+–
A
1L
+
–
N
B
RED
BLACK
BLUE
WHITE
Test In
Is
TRANSDUCER DC-In AC-In*4-20mA
COMMS
RELAY 1
NC COM NO
RELAY 2
NC COM NO
RELAY 3
NC COM NO
RELAY 4
NC COM NO
RELAY 5
NC COM NO
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
B
RED
BLACK
BLUE
WHITE
Test In
TRANSDUCER
COMMS
+–
4-20mA
A
Shld Shld
Sinking 4-20mA
from user device
1 2 3 4 5 6
7 8 9 10 11 12
*AC-In is replaced by 36-60VDC with
Power Input Option ‘C’.
234 wire version 2 wire version
Use long nose pliers to extract terminals

6
Wiring The Unit
Sultan Acoustic Wave Series
Sultan Integral Units
The Sultan Integral unit has wiring information printed inside the ip lid of the unit.
Unscrew the lid to expose the facia.
The lid can be snapped back to allow easier access
for wiring. When finished, first re-snap the double
hinge into position before closing the lid. The top half
of the facia is a flip cover which exposes the wiring
terminals.
Ensure your power source is deactivated before
handling power wires.
Pass cables through the cable entry gland before
wiring into the terminal block.
To connect a wire, push down on the button above
the terminal with a small flat head screwdriver and
place the wire in the terminal. Release the pressure
on the button to close the terminal and then pull on
the wire to check that it is secure.
If you are connecting HawkLink communications,
connect the blue wire to B and the white wire to A.
The black wire should be connected to the Shld
terminal.
Tighten cable entry gland(s) and cover to ensure
sealing is effective.
RELAY 1
NC COM NO
RELAY 2
NC COM NO
COMMS
A B Shld
DC-In
+
–
Test In
4-20mA
Is
1L
N
+
–
AC-In
COMMS
A B Shld
+
–
4-20mA
Test In
Sourcing 4-20mA
from Sultan
Sinking 4-20mA
from user device
OR
Sinking 4-20mA
from user device
234 wire version 2 wire version
Ensure that any unused cable gland entries are plugged or sealed.

Wiring The Unit
Sultan Acoustic Wave Series
7
Sultan Panel Mount Units
The Sultan Panel Mount has wiring information printed on the back of the unit.
Terminal blocks can be removed during installation
to allow easier wire connection. Take care to return
them to the correct position.
Ensure your power source is deactivated before
handling power wires.
Ensure terminals are open by screwing counter
clockwise with a flat head screwdriver. Place the
exposed wires into the open terminals and tighten
until firm.
The transducer terminals are labeled by colour on the
back panel.
If you are connecting HawkLink communications,
connect the blue wire to B and the white wire to A.
The black wire can be connected to the DC- or GND
terminal next to A.
+–
A
1L
+–
N
B
RED
BLACK
BLUE
WHITE
Test In
Is
TRANSDUCERDC-InAC-In 4-20mA
COMMS
RELAY 1
NC COM NO
RELAY 2
NC COM NO
RELAY 3
NC COM NO
RELAY 4
NC COM NO
RELAY 5
NC COM NO
COMMS
A B
+
–
Test In
4-20mA
N/C
–
RED
BLACK
BLUE
WHITE
TRANSDUCER
N/C N/C N/C N/C
Sourcing 4-20mA
from Sultan
Sinking 4-20mA
from user device
OR
Sinking 4-20mA
from user device
234 wire version 2 wire version

8
Wiring The Unit
Sultan Acoustic Wave Series
Sultan SMART Units
The Sultan SMART unit has wiring information printed inside the lid of the unit.
Screw Cap Version
Unscrew the lid to expose the terminals. It is
recommended you remove the terminal block from
the unit before wiring - to do this, insert a screw driver
into one of the middle terminals to lever the block out.
Pass the cables through the cable entry gland before
wiring in to the terminal block.
Ensure the terminal is open by screwing counter
clockwise with a flat head screwdriver. Place the
exposed wires into the open terminals and tighten
until firm. Insert the block back into the unit when
wiring is complete. Press firmly on the plug in terminal
block to ensure it is fully home.
If you are connecting HawkLink communications,
connect the blue wire to B and the white wire to A.
The black wire can be connected to the DC- terminal
next to B.
Tighten cable entry gland(s) and cover to ensure
sealing is effective.
IP68 Sealed Cable Version
Connect the free ends of the cable following the wire
colours as shown in the terminal diagrams.
AWSTD AWSTC
AWSTA
COM NO Test in A B
-
+
-
+
BWN ORG PPL WT BLU BLK RD GRN YEL
RELAY COMMS DC-in 4-20mA
COM NO
Test in
A B
-
+
-
+
BWN ORG PPL WT BLU BLK RD GRN YEL
RELAY COMMS DC-in 4-20mA
Outputs
- 4-20mA
- Relay
- Modbus Multidrop
Outputs
- Relay
- Modbus Multidrop
Outputs
- 4-20mA
(2) Modbus
RELAY RS - 485
24 Vdc
4-20mA
current sinking
RELAY RS - 485
24 Vdc
(1) (1)
Sinking 4-20mA
from user device
(loop powered)
Notes:
(1) - No internal connection
(2) - Single Modbus connection PC to unit only
Multidrop connection not recommended
For cable only models (without
integrated junction box option),
please use colors shown to
denote wire functions.
For models with integrated
junction box option, remove
plug-in terminal blocks for easier
wiring.
COMMS DC-IN
A B
12-30VDC
+
RS 485
AC-IN
N
L1
80-265VAC
RELAY 1
NC COM NO
RELAY 2
NC COM NO
COMMS
A B
+
–
Test In
4-20mA
Is
1L
N
+
–
AC-In
Driving 4-20mA from
Sultan to user PLC
Modulating
4-20mA from
PLC input
–
Test In
COMMS
A B
–
Test In
+
COM
N / O
COMMS
A B
–
Test In
+
COM
N / O
RELAY
Sinking 4-20mA
from user device
+
–
4-20mA
DC in
DC in
PURPLE WHITE BLUE BLACK GREEN YELLOW
BROWN ORANGE PURPLE WHITE BLUE BLACK RED
BROWN ORANGE PURPLE WHITE BLUE BLACK RED GREEN YELLOW
RELAY
AWSTA version AWSTC version
AWSTD version

9
Wiring 4-20mA Output
Sultan Acoustic Wave Series
When connecting the 4-20mA output to a user device such as a PLC input, DCS or indicator,
use a voltmeter to check the eld wires to be used for the 4-20mA signal. If DC voltage around
24V is present, use sinking connection. If no voltage is present, use sourcing connection.
Sultan output is sourcing current and provides voltage to drive a passive load, PLC input, indicator or other
user device.
SOURCING Type Output
+
–
NOTE:
Isolated current output can
be made common with
+DC or GND if required.
(e.g. RL – connected to GND)
+
Is
–
RL Max 270Ω
4-20mA
Use
shielded
cable
Sultan output is
sourcing current
and provides
voltage to drive a
passive load, PLC
input, indicator or
other user device
4-20mA
Voltage free
user device
NOTE:
Isolated current output can be made
common with +DC or GND if required.
(e.g. RL – connected to GND)
SINKING Type Output (also 2 wire loop powered)
Sultan output is sinking current. Voltage to drive current loop must be provided by PLC, indicator, other user
device or external DC supply.
User device
including
+24VDC source
NOTE:
RL Max = 750Ω
if user DC Supply 24V
Sultan output is
sinking current.
Voltage to drive
current loop must
be provided by
PLC, indicator,
other user device or
external DC supply.
+
–
4-20mA
Use
shielded
cable
+
–NOTE:
RL Max = 750Ω if user DC Supply
24V.
Junction Box / Transducer Cable Extension
To Transducer
JUNCTION BOX
Cable
Shield
Re-connect
Cable Shield
to Black
WHITE
BLUE
BLACK
RED
WHITE
BLUE
BLACK
RED
SHIELD
SULTAN
AMPLIFIER
Seperate cable
shielding from black
wire at junction box

Wiring Transducer for Anti Crosstalk
Sultan Acoustic Wave Series
10
The term crosstalk is used to refer to interference between acoustic wave units of the same frequency
located near one another. The units can ‘hear’ direct or reflected signals from one another. This can cause
randomly false measurements and outputs whilst giving correct performance at other times.
Crosstalk is more likely to exist when there are multiple units in a small enclosed area with highly reflective
surfaces and with fast moving applications.
Wiring for Anti Crosstalk
1. Link all units to a common ground, or parallel connect their ‘GND’ or ‘DC-’ terminals.
*GND and DC- terminals are electrically connected inside Sultan 234 units, so either one may be used.
2. At each individual unit, wire a connection between a Relay (eg Relay 1) ‘Common’ terminal and the
‘TEST’ terminal of the same amplifier.
3. Wire a connection between the chosen Relay ‘Normally Open’ terminals of all units to be linked
(parallel connection of all units).
4. In the Output Adjust menu for each unit program the chosen Relay to ‘FS’ (Fail-safe) mode).
The units will now be linked so that they cannot crosstalk.
5. (UPDATE MARCH 2012). New release software includes an additional menu in the ‘Output Adjust’ section
called ‘test input’. The option ‘Synchronise’ improves the cross talk sequencing for larger amounts of units.
HAWK does not recommend more than 6 transducers in a single anti cross talk circuit.
AC INDC IN
-
+
L1
N
SULTAN 1
AC INDC IN
-
+
L1
N
AC INDC IN
-
+
L1
N
SULTAN 2 SULTAN 3
NC
RELAY1
COM NO
COMMS
A B
Test In
NC COM NO
COMMS
A B
Test In
NC
COM NO
COMMS
A B
Test In
RELAY1 RELAY1
SULTAN 1 SULTAN 2 SULTAN 3
1.
2.
3.