Hayward ECP8 Series User manual

Hayward
REA
D THESE INSTRUCTIONS BEF
INSTRUCTIONS IS NOT COVERED
ECP
adjust these actuators.
prior to removing the top cover by disconnecting the DIN power input plug. It is stron
rec
ommended tha
electrical influence of other electrical devices (
1.-
ELECTRICAL CONNECTORS
Warning
Before connecting ensure
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cable to be use
conforms to the maxim
1
2
3
4
5 Grommet
6 Washer
7 Gland
8 Fixing screw
9
10
Electrica
The power supply is connected
t
o the large grey DIN plug.
(s
ee Fig.
The volt free connection
the small
the
right. (
* For other connection options
Note:
Warning:
water ingress and damage caused
the actuator housi
Anti
-
The
ECP
power is applied.
2.-
LOCAL VISUAL POSITION INDICATOR
All
ECP
insert that shows
The open
CLOSE
Opening =
Closing =
Flow Control
D THESE INSTRUCTIONS BEF
INSTRUCTIONS IS NOT COVERED
ECP
-Series e
lectric actuators operate with the
adjust these actuators.
prior to removing the top cover by disconnecting the DIN power input plug. It is stron
ommended tha
electrical influence of other electrical devices (
ELECTRICAL CONNECTORS
Warning
:
Before connecting ensure
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cable to be use
conforms to the maxim
1
Gasket
2
Terminal strip
3
Cable fixing
screws
4
Housing
5 Grommet
6 Washer
7 Gland
- nut
8 Fixing screw
9
Oring
10
Gasket
Electrica
l
connection:
The power supply is connected
o the large grey DIN plug.
ee Fig.
3)
The volt free connection
the small
black
DIN plug placed
right. (
see F
ig.
* For other connection options
Note:
Isolation relays must be used when
Warning:
Ens
ure that the square rubber seal is in place when fixing each DIN plug to the
water ingress and damage caused
the actuator housi
-
condensat
ion protection:
ECP
-Series
actuator has an integral thermostatically controlled anti
power is applied.
The heater does not require a separate
LOCAL VISUAL POSITION INDICATOR
ECP
-Series
actuators are supplied with a local visual position indicator compris
insert that shows
The open
ed and
close
CLOSE
D 0.
Opening =
Closing =
D THESE INSTRUCTIONS BEF
INSTRUCTIONS IS NOT COVERED
lectric actuators operate with the
adjust these actuators.
Always ensure that the power supply is disconnected
prior to removing the top cover by disconnecting the DIN power input plug. It is stron
ommended tha
t
each actuator has its own independent fuse system to protect it from the
electrical influence of other electrical devices (
ELECTRICAL CONNECTORS
:
Before connecting ensure
that the voltage to be ap
The supplied electrical connectors used to connect to the actuator are DINplugs. Ensure the diameter of cable to be use
conforms to the maxim
um
and min
Terminal strip
screws
connection:
All models
The power supply is connected
o the large grey DIN plug.
The volt free connection
is made
DIN plug placed
ig.
4)
* For other connection options
Isolation relays must be used when
ure that the square rubber seal is in place when fixing each DIN plug to the
water ingress and damage caused
the actuator housi
ng with a
screw.
ion protection:
actuator has an integral thermostatically controlled anti
The heater does not require a separate
LOCAL VISUAL POSITION INDICATOR
actuators are supplied with a local visual position indicator compris
both the position and direction of rotation.
close
d
positions have the following logos moulded in to the top cover OPEN
ECP
-
D THESE INSTRUCTIONS BEF
ORE CONNECTING THE ACTUATOR
INSTRUCTIONS IS NOT COVERED
UNDER
WARRANTY.
lectric actuators operate with the
Always ensure that the power supply is disconnected
prior to removing the top cover by disconnecting the DIN power input plug. It is stron
each actuator has its own independent fuse system to protect it from the
electrical influence of other electrical devices (
that the voltage to be ap
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cable to be use
and min
imum
requirements of the DIN plugs to maintain wate
All models
.
The power supply is connected
is made
to
DIN plug placed
on
* For other connection options
please
contact the vendor.
Isolation relays must be used when
parallel wiring multiple actuators together
ure that the square rubber seal is in place when fixing each DIN plug to the
water ingress and damage caused
by this installation error will
screw.
Do not overtight
actuator has an integral thermostatically controlled anti
The heater does not require a separate
LOCAL VISUAL POSITION INDICATOR
:
actuators are supplied with a local visual position indicator compris
both the position and direction of rotation.
positions have the following logos moulded in to the top cover OPEN
NEUTR
COMMON
www.hayw
a
-
SERIES
ON/OFF
ORE CONNECTING THE ACTUATOR
WARRANTY.
lectric actuators operate with the
use of live electr
Always ensure that the power supply is disconnected
prior to removing the top cover by disconnecting the DIN power input plug. It is stron
each actuator has its own independent fuse system to protect it from the
electrical influence of other electrical devices (
eg:
pumps).
that the voltage to be ap
p
lied to the actuator is within
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cable to be use
requirements of the DIN plugs to maintain wate
contact the vendor.
parallel wiring multiple actuators together
ure that the square rubber seal is in place when fixing each DIN plug to the
by this installation error will
Do not overtight
the screw when assembling.
actuator has an integral thermostatically controlled anti
The heater does not require a separate
power
:
actuators are supplied with a local visual position indicator compris
both the position and direction of rotation.
positions have the following logos moulded in to the topcover OPEN
NEUTR
AL
o (
-
)
PIN 1
PIN 1
THE
TOP
FLAT PIN IS THE GROUND
PIN1
COMMON
F
I
G U R
E
2
a
rdflowcontrol.c
o
ON/OFF
INSTALLATION
ORE CONNECTING THE ACTUATOR
.
DAMA
use of live electr
i
city. It is recom
Always ensure that the power supply is disconnected
prior to removing the top cover bydisconnecting the DIN power input plug. It is stron
each actuator has its own independent fuse system to protect it from the
pumps).
lied to the actuator is within
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cable to be use
requirements of the DIN plugs to maintain wate
contact the vendor.
parallel wiring multiple actuators together
ure that the square rubber seal is in place when fixing each DIN plug to the
by this installation error will
void
warranty.
the screw when assembling.
actuator has an integral thermostatically controlled anti
power
supply.
actuators are supplied with a local visual position indicator compris
both the position and direction of rotation.
(see Fig.
5)
positions have the following logos moulded into the top cover OPEN
Model
ECP2
PH
ASE o (+)
PIN 2
PIN 3
FLAT PIN IS THE GROUND
PIN2
CLOSED
POSITION
CONFIRMATION
o
m
INSTALLATION
INSTRUC
DAMA
GE CAUSED BY NON COMPLIANCE TO THESE
city. It is recom
m
ended that only qualified electric
Always ensure that the power supply is disconnected
prior to removing the top cover by disconnecting the DIN power input plug. It is stron
each actuator has its own independent fuse system to protect it from the
lied to the actuator is within
the range shown on the identification label.
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cableto be use
requirements of the DIN plugs to maintain wate
parallel wiring multiple actuators together
ure that the square rubber seal is in place when fixing each DIN plug to the
warranty.
The DIN plugs are fixed to their respective bases on
the screw when assembling.
actuator has an integral thermostatically controlled anti
-
condensation heater that is automatically actived wh
supply.
actuators are supplied with a local visual position indicator compris
ing
5)
positions have the following logos moulded in to the top cover OPEN
DIN
Model
ECP2
– ECP8
ASE o (+)
ROTATION
CLOSE
OPEN
FLAT PIN IS THE GROUND
CONNECTION
PIN 3
POSITION
CONFIRMATION
OPEN
POSITION
CONFIRMATION
INSTRUC
TIONS
GE CAUSED BY NON COMPLIANCE TO THESE
ended that only qualified electric
prior to removing the top cover by disconnecting the DIN power input plug. It is stron
gly
each actuator has its own independent fuse system to protect it from the
the range shown on the identification label.
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cable to be use
requirements of the DIN plugs to maintain wate
r
tightness.
parallel wiring multiple actuators together
ure that the square rubber seal is in place when fixing each DIN plug to the
actuator.
The DIN plugs are fixed to their respective bases on
condensation heater that is automatically actived wh
ing
of a black base with a yello
positions have the following logos moulded in to the top cover OPEN
ED
90 and
BLACK
(
SMALL
CONNECTO
DIN
-
43650 ISO 4400 &
C192
min
diameter
di
5mm
ROTATION
CLOSE
OPEN
CONNECTION
PIN 3
OPEN
POSITION
CONFIRMATION
1-888-
H
GE CAUSED BY NON COMPLIANCE TO THESE
ended that only qualified electric
the range shown on the identification label.
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cable to be use
tightness.
actuator.
Failure to do so could allow
The DIN plugs are fixed to their respective bases on
condensation heater that is automatically actived wh
of a black base with a yello
90 and
SMALL
)
CONNECTO
R
43650 ISO 4400 &
C192
DIN
m
ax
di
ameter
di
6mm
H
AY-INDL (1-
888
ECPIOM R
ev
GE CAUSED BY NON COMPLIANCE TO THESE
ended that only qualified electric
ians
install
the range shown on the identification label.
The supplied electrical connectors used to connect to the actuator are DIN plugs. Ensure the diameter of cable to be use
d
Failure to do so could allow
The DIN plugs are fixed to their respective bases on
condensation heater that is automatically actived wh
of a black base with a yello
w
GREY
(LARGE)
CONNECTOR
DIN
-
43650 ISO 4400
& C183
min
di
ameter di
a
8mm
10.5mm
F
I
G
U
R
E
1
888
-429-4635)
ev
B 12/3/14
F I
G
U R
E
3
F
I G U R E 4
install
or
the range shown on the identification label.
Failure to do so could allow
The DIN plugs are fixed to their respective bases on
condensation heater that is automatically actived wh
en
(LARGE)
CONNECTOR
43650 ISO 4400
& C183
m
ax
a
meter
10.5mm
F
I
G
U
R
E
5
F
I
G
U
R
E
1

Hayward Flow Control www.haywardflowcontrol.com
1-888-HAY-INDL (1-888-429-4635)
ECPIOM Rev B 12/3/14
3.- EMERGENCY MANUAL OVERRIDE FACILITY:
Warning: Do not remove the selector lever securing cross head screw as this will allow its internal mechanism to become loose
and will cause irreparable damage to the actuator’s gearbox. Removing this screw will void the warranty.
When “MAN” function is selected:
1. The electronic system cuts the power to the motor after a few seconds.
2. The motor to output shaft drive is disconnected.
3. The desired position can be achieved by using the manual override lever or handwheel.
4. There are two ways to re-active the motor after being isolated whilst in “MAN” position:
a. With the actuator in “MAN” function, turn the handwheel to one of the endpositions (opened or closed). If the
end position switch is actived the motor stops. Now change the manual override from “MAN” to “AUTO”. The
actuator is ready to operate automatically again.
b. Change from “MAN” mode to “AUTO” . Deactivate the supply voltage for a few seconds which will reset the
actuator. The actuator is then ready to operate automatically again.
4-MOUNTING TO COMPONENT BEING ACTUATED (eg:1/4 turn valve).
It is vital that the mounting kit used to connect the electric actuator to the component (eg: valve) is correctly manufactured and
assembled. The mounting bracket’s holes must be drilled to ensure that the centerline of the actuator’sdrive is in line with the
component’s drive-centerline, and that the drive coupling/ adaptor rotates around this centerline. The mounting holes of the
actuator conform to ISO 5211, and the female output drive conforms to DIN 3337.
The male square end of the drive coupling MUST NOT be longer than the maximum depth of the actuator female output drive
when the assembly is bolted together.
Failure to comply with these instructions will cause uneven wear and dramatically reduce the working life of the valveand
actuator.
5-EXTERNAL LED STATUS LIGHT :
The LED status light provides visual communication between the actuator and the user.
The current operational status of the actuator is shown by either solidly lit, or different flashing sequences of the LEDlight:
Time: 200 mSec. X each digit of the configuration.
Configuration: digit 1=LED on, digit 0= LED off
The configuration is a respective sequence of 4 columns of 4 digits.
ACTUATOR OPERATIONAL STATUS
TIME
CONFIGURA
T
I
O
N
Actuator without power being supplied 100% 0000 0000 0000 0000
Actuator with power being supplied 100% 1111 1111 1111 1111
Actuator with torque limiter activated 200 mSeg. 1010 1010 1010 1010
Actuator in MANUAL mode 200 mSeg. 1111 0111 1000 0000
Actuator in MANUAL but with an internal
cam operating an internal micro-switch 200 mSeg. 1110 1111 1111 1110
Actuator without power and working with
the BSR system. MAX. 3 minutes (applies only
to units with optional battery back-up) 200 mSeg. 1000 0000 0000 0000
Battery protection.
Danger
-
T
he battery
needs recharging. BSR disabled (applies only
to units with optional battery back-up). 200 mSeg. 1010 1000 0000 0000
F I
G
U
R
E
6
External led status light
F
I
G
U
R
E
7
The
ECP
-
Series
has
two
operating modes,
automatic and manual. The required mode
is selected by using a lever on the lower half
of the actuator housing (see Fig. 6).
The two positions are marked:
AUTO = Automatic operation
MAN = Manual operation