HEALTH RIDER E660 Elliptical Crosstrainer HREL09984 User manual

Patent Pending
CAUTION
Read all precautions and instruc-
tions in this manual before using
this equipment. Keep this manual
for future reference.
Model No. HREL09984
Serial No.
Serial
Number
Decal
QUESTIONS?
If you have questions, or if there
are missing or damaged parts,
please call direct to our toll-free
Customer Hot Line. The trained
technicians on our Customer
Hot Line will provide immediate
assistance, free of charge to you.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.ÐFri., 6 a.m.Ð6 p.m. MST
USERÕS MANUAL
¨
Visit our website at
www.healthrider.com
new products, prizes,
fitness tips, and much more!

2
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
HOW TO USE THE ELLIPTICAL CROSSTRAINER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
MAINTENANCE AND TROUBLE-SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
CONDITIONING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
HOW TO ORDER REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
¨

3
1. Read all instructions in this manual before
using the E660.
2. It is the responsibility of the owner to ensure
that all users are adequately informed of all
precautions.
3. Place the E660 on a level surface, with a mat
beneath it to protect the floor or carpet.
Keep the E660 indoors, away from moisture
and dust.
4. Inspect and tighten all parts regularly.
Replace any worn parts immediately.
5. Keep children under age 12 and pets away
from the E660 at all times.
6. The E660 should not be used by persons
weighing more than 250 pounds.
7. Wear appropriate exercise clothing when
using the E660. Always wear athletic shoes
for foot protection.
8. Always hold the handlebar when mounting,
dismounting, or using the E660.
9. When you stop exercising, allow the pedals
to slowly come to a stop.
10. Keep your back straight when using the
E660. Do not arch your back.
11. If you feel pain or dizziness while exercis-
ing, stop immediately and begin cooling
down.
12. The E660 is intended for in-home use only.
Do not use the E660 in a commercial, rental,
or institutional setting.
13. The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in deter-
mining heart rate trends in general.
14. If the decal
shown at
the right is
missing,
call toll-free
1-800-999-
3756 to
order a free
replacement
decal. Apply
the decal in
the location shown.
WARNING: Before beginning this or any exercise program, consult your physician.
This is especially important for persons over the age of 35 or persons with pre-existing health
problems. Read all instructions before using. ICON assumes no responsibility for personal injury
or property damage sustained by or through the use of this product.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precau-
tions before using the HealthRider¨E660 Elliptical Crosstrainer.

4
BEFORE YOU BEGIN
Congratulations for selecting the revolutionary
HealthRider¨E660 elliptical crosstrainer. The
HealthRider¨E660 is an incredibly smooth exerciser
that moves your feet in a natural elliptical path, mini-
mizing the impact on your knees and ankles. And the
unique E660 features adjustable resistance and
incline to help you get the most from your exercise.
Welcome to a whole new world of natural, elliptical-
motion exercise from HealthRider.
For your benefit, read this manual carefully before
you use the HealthRider¨E660. If you have addi-
tional questions, please call our Customer Service
Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time
(excluding holidays). To help us assist you, please
note the product model number and serial number
before calling. The model number is HREL09984. The
serial number can be found on a decal attached to the
elliptical crosstrainer (see the front cover of this man-
ual for the location of the decal).
Before reading further, please look at the drawing
below and familiarize yourself with the parts that are
labeled.
Handlebar
FRONT
BACK RIGHT SIDE
Pedal Leg
Pedal Disk
Pedal
Console
Pulse
Sensor
Reading
Rack
Leveling Pad
Incline Frame
Roller
Water Bottle Holders
(Bottles not included)

5
ASSEMBLY
Assembly requires two people. Place all parts of the elliptical crosstrainer in a cleared area and remove the
packing materials. Do not dispose of the packing materials until assembly is completed.
The following tools are required for assembly: the included allen wrenches and your own
phillips screwdriver adjustable wrench and rubber mallet .
As you assemble the elliptical crosstrainer, use the drawings below to identify the small parts used in assembly.
The number in parenthesis below each drawing refers to the key number of the part, from the PART LIST on
page18. The second number refers to the quantity used in assembly. Note: Some small parts may have been
pre-assembled for shipping. If a part is not in the parts bag, check to see if it has been pre-assembled.
Carriage Bolt (2)Ð2
Handlebar Bolt (92)Ð4
Console Plate
Screw (39)Ð4
M8 x 19mm Button
Screw (76)Ð4
Patch Bolt (90)Ð1
M4 x 16mm
Flange Screw
(88)Ñ6
M4 x 16mm
Screw (60)Ð5
M10 Flat
Washer (94)Ð5
Curved
Washer (74)Ð4
M8 Split
Washer (85)Ð4
M10 Split
Washer (73)Ð4
M10 Nylon
Locknut (55)Ð6
M8 Washer
(89)Ð4

6
3
89 7
14
Motor
Screw
89
85
85
76
76
3. Slide an M8 Split Washer (85) and an M8 Washer
(89) onto an M8 x 19mm Button Screw (76). Next,
thread the Button Screw into one end of the Incline
Motor Axle (14). With the help of a second person,
raise the Incline Frame (7). Insert the Incline Motor
Axle through one side of the Incline Frame, through
a Plastic Spacer (91), through the end of the motor
screw, through another Plastic Spacer (91), and
through the other side of the Incline Frame.
Slide an M8 Split Washer (85) and an M8 Washer
(89) onto an M8 x 19mm Button Screw (76). Thread
the Button Screw into the open end of the Incline
Motor Axle (14).
Tighten the four M8 x 19mm Button Screws (76)
used in this step and step 2.
1
1. Hold the Rear Stabilizer (4) against the saddle on the
rear of the Frame (1). Make sure that the Rear Stabi-
lizer is turned so the square holes are facing away
from the Frame. Attach the Rear Stabilizer with two
Carriage Bolts (2) and two M10 Nylon Locknuts (55).
2
4
55
55
1
2
7
V-shaped Groove
15
Grease
89
89
76
76
85
85
1
Tubes
Tubes
2. Slide an M8 Split Washer (85) and an M8 Washer
(89) onto an M8 x 19mm Button Screw (76). Thread
the Button Screw into one end of an Incline Axle
(15). Next, apply a small amount of the included
grease to the Incline Axle.
Align the indicated tubes on the Incline Frame (7)
with the tubes on the Base Frame (1). Make sure
that the Incline Frame is turned so the V-shaped
grooves are on top. Insert the Incline Axle (15)
through the Incline Frame and the Base Frame.
Note: It may be helpful to tap the Incline Axle with a
rubber mallet to insert it.
Slide an M8 Split Washer (85) and an M8 Washer (89)
onto another M8 x 19mm Button Screw (76). Thread
the Button Screw into the open end of the Incline
Axle (15). Do not tighten the Button Screws yet.
91

7
6
97
97
Ground
Wire
Console
Wires
6. Connect the Long Extension Wire (100) to the corre-
sponding wire on the Console (97).
Next, connect the two Console Plate Wires (106) to
the two corresponding wires on the Console (97).
Note: Either Console Plate Wire can be attached to
either wire on the Console.
Next, attach the ground wire to the indicated hole in the
Console Plate (101) with an M4 x 16mm Screw (60).
5. Thread the Long Extension Wire (100) through the
indicated hole in the Console Plate (101). Attach the
Console Plate to the Upright (3) with four Console
Plate Screws (39) and four M10 Split Washers (73).
Make sure that the Long Extension Wire is not
pinched between the Upright and the Console
Plate.
7
87
101
7. Carefully feed all wires down through the Console
Plate (101). Attach the Console (97) to the Console
Plate with four M4 x 16mm Screws (60). Be careful
to avoid pinching the wires.
Refer to the inset drawing. Tap the Water Bottle
Holders (87) into the indicated holes in the Console
Plate (101).
5
101
100
39
73
100
106
101
101
60
3
4
90 94
3
1
4. Raise the Upright (3). Slide the M10 Flat Washer
(94) onto the Patch Bolt (90). Secure the Upright by
tightening the Patch Bolt (90) into the Base Frame
(1).
60

Plastic
Posts
Opening
8
9. With the help of another person, loosely attach the
right side of the Handlebar (13) to the Upright (3) with
two Handlebar Bolts (92), two Curved Washers (74),
two Spacers (93), two M10 Flat Washers (94), and
two M10 Nylon Locknuts (55). Make sure that the
Spacers are positioned between the Handlebar and
the Console Plate (101). Be careful to avoid pinch-
ing the wires.
Attach the left side of the Handlebar (13) in the same
way.
Firmly tighten all four Handlebar Bolts (92).
13
93
93
55
74
74
94
3
94
94
93
93
55
101
92
92
94
9
10. Identify the Right Pedal Leg (6), which has an ÒRÓ
sticker attached to it. Next, identify the Right Pedal
(23), which has the letter ÒRÓ molded onto the bottom.
Slide the Right Pedal onto the Right Pedal Leg (6) as
shown. Make sure that the plastic posts are completely
inserted into the holes in the Right Pedal Leg.
Insert the three M4 x 16mm Flange Screws (88) about
halfway into the Right Pedal Leg (6) and thread the
Screws into the plastic posts on the Right Pedal (23).
Using a phillips screwdriver, tighten the three Flange
Screws into the plastic posts. Do not overtighten the
Flange Screws or the plastic posts may break.
Attach the Left Pedal (not shown) in the same way.
10
88
23
6
13
96
106
106
96
8
8. While another person holds the Handlebar (13) in the
position shown, connect the two Console Plate Wires
(106) to the two Pulse Wires (96).
Push the wires and connectors into the Handlebar (13).

9
12. Make sure that all parts of the elliptical crosstrainer are properly tightened. Note: There may be
some hardware left over after assembly is completed. To protect the floor or carpet from damage, place
a mat under the elliptical crosstrainer.
11. Apply a small amount of grease to the axle on the left
Crank Arm (8).
Side a Nylon Washer (78) and the Left Pedal Leg (5)
onto the axle on the left Crank Arm (8). Note: It may
be helpful to use a rubber mallet to tap these parts on.
Be careful not to confuse the Left Pedal Leg with
the Right Pedal Leg (not shown); look at the posi-
tion of the round tube to correctly identify the Left
Pedal Leg. Next, tap a 3/4Ó Axle Cap (40) onto the
axle.
Attach the Right Pedal Arm (not shown) in the same
way.
8
Grease
78
40
5
11
Round
Tube

10
HOW TO USE THE ELLIPTICAL CROSSTRAINER
PLUGGING IN THE POWER CORD
Plug the power cord
into a surge protector
(not included), and
plug the surge protec-
tor into a 120-volt out-
let. The displays and
various indicators on
the console will light
and a tone will sound.
Note: To decrease the possibility of damaging your
machine, always use a surge protector. Each time
the power cord is plugged in, the incline frame will
move to the lowest position. In addition, the
incline frame may automatically move up and
down as the elliptical crosstrainer goes through a
calibration sequence.
Please read through all instructions in this section
before using the elliptical crosstrainer.
EXERCISING ON THE ELLIPTICAL CROSSTRAINER
To mount the elliptical crosstrainer, hold the handlebar
and step onto the pedal that is in the lowest position.
Next, step onto the other pedal. Push the pedals until
they begin to move with a continuous motion. Note:
The pedal disks can turn in either direction. It is
recommended that you move the pedal disks in
the direction shown by the arrow below; however,
to give variety to your exercise, you may choose
to turn the pedal disks in the opposite direction.
To dismount the elliptical crosstrainer, wait until the
pedals come to a complete stop. CAUTION: The ellip-
tical crosstrainer does not have a freewheel; the
pedals will continue to move until the flywheel
stops. When the pedals are stationary, step off the
highest pedal first. Then, step off the lowest pedal.
FEATURES OF THE CONSOLE
The advanced console offers a selection of features
designed to make your workouts more enjoyable and
effective. When the console is in the manual mode,
the incline and resistance of the elliptical crosstrainer
can be adjusted with a touch of a button. As you exer-
cise, the LED matrix and displays will provide continu-
ous exercise feedback. You can even measure your
heart rate using the built-in pulse sensor.
The console also offers ten preset workout programs:
four incline programs automatically control the incline
of the elliptical crosstrainer as they guide you through
effective workouts, four resistance programs automati-
cally control the resistance of the elliptical crosstrainer,
and two combination programs control both the incline
and the resistance during your workouts.
Note: The console can display distance and speed
in either miles or kilometers (see step 4 on page
12). For simplicity, all instructions in this section
refer to miles.
Pedal
Pedal Disk
CAUTION: Before operating the
console, read the following precautions.
¥ Always hold the handlebar when mounting,
dismounting, or using the elliptical
crosstrainer.
¥ When you stop exercising, allow the pedals
to slowly come to a stop.
¥ Keep your feet and objects from beneath the
elliptical crosstrainer.
¥ To reduce the risk of electric shock, keep
the console dry. Avoid spilling liquid on the
console and use only a sealable water bottle.
¥ The pulse sensor is not a medical device.
Various factors may affect the accuracy of
heart rate readings. The pulse sensor is
intended only as an exercise aid in deter-
mining heart rate trends in general.

11
CONSOLE DIAGRAM
Note: If there is a thin sheet of clear plastic on the
face of the console, remove it.
A. Incline DisplayÑThis display shows the incline level
of the elliptical crosstrainer.
B. Program ProfilesÑThese profiles show how the
incline or resistance of the elliptical crosstrainer will
change during workout programs. During the first
incline program, for example, the incline will gradu-
ally increase during the first half of the program,
and then gradually decrease during the last half.
C. MANUAL CONTROL IndicatorÑThis indicator will
light to show when the manual mode is selected.
D. Program IndicatorsÑThese indicators light to show
when a workout program is selected.
E. LED MatrixÑWhen the manual mode is selected,
the LED matrix will show your progress on an LED
track. When a preset program is selected, the
matrix will show your progress and upcoming
incline or resistance settings.
F. TIME/DISTANCE/INCLINE/LAPS DisplayÑThis dis-
play shows the elapsed time (or the remaining time
in a workout program), total distance, the incline
level, and the total number of quarter-mile laps
completed. The display will change modes every
five seconds. Note: The letter ÒLÓ will appear in the
display when the number of laps is shown.
G. SPEED/CALORIES/PULSE/RESISTANCE DisplayÑ
This display shows your current speed, approxi-
mate calories burned, and the resistance level. The
display will change modes every five seconds.
When the pulse sensor is used, the display will also
show your heart rate.
H. PROGRAM SELECT ButtonÑThis button is used
to select the manual mode and the workout pro-
grams.
I. INCLINE ButtonsÑThese buttons control the incline
of the elliptical crosstrainer. Each time one of the
buttons is pressed, the incline level will change by
3%. The incline range is 3% to 30%.
J. START/PAUSE ButtonÑThis button is used to start
and pause the console.
K. RESISTANCE ButtonsÑThese buttons control the
resistance of the elliptical crosstrainer. There are
ten resistance levels.
L. RESISTANCE DisplayÑThis display shows the
resistance level of the elliptical crosstrainer.
A
C
D
E
F
H
G
B
IK
J
B
L

12
Turn on the power
Make sure that the power cord is properly plugged
in (see page 9). To turn on the power, press the
START/PAUSE button or simply begin exercising.
The console will sound a tone and various dis-
plays and indicators will light. Note: If you have
moved the pedals, the power will already be on.
Select the manual mode
Each time the power is
turned on, the manual
mode will be selected,
as shown by the MANU-
AL CONTROL indicator.
If a workout program has
been selected, press the PROGRAM SELECT
button repeatedly to scroll through the programs
and select the manual mode. Note: When you
press the PROGRAM SELECT button, the
incline will automatically change to its lowest
position.
Begin exercising and adjust the incline and
resistance
As you exercise in manual mode, adjust the
incline and resistance as desired by pressing the
INCLINE and RESISTANCE buttons. Note: After
the buttons are pressed, it may take a few sec-
onds for the selected setting to be reached.
Follow your progress with the console displays
As you exercise,
the LED matrix will
display the distance
you have traveled
on a quarter-mile
track. The indicators
around the track will
light one at a time
until the entire track
is lit. A new lap will then begin.
In addition, the two displays will show the
elapsed time, distance, incline level, laps com-
pleted, current speed, calories burned, and resis-
tance level, in five-second intervals. Your heart
rate will also be shown when the pulse sensor is
used (see step 5).
Note: The console can display speed in either
miles per hour or kilometers per hour. When the
power is first
turned on, the let-
ters ÒMÓ or ÒKÓ will
appear in the LED
matrix to show
which measure-
ment is selected.
To change the
measurement,
simultaneously
press the INCLINE ▲▲ and RESISTANCE ▲▲ but-
tons until the console sounds a tone and the new
measurement appears. Note: If you select miles
per hour, distance will be displayed in miles. If
you select kilometers per hour, distance will be
displayed in kilometers.
Measure your heart rate if desired
To use the pulse
sensor, place your
hands on the
metal contacts.
Your palms must
be resting on the
upper contacts and
your fingers must
be touching the
lower contacts. Avoid moving your hands. When
your pulse is detected, the heart-shaped indicator
below the right display will flash each time your
heart beats. After a moment, three dashes (Ð Ð Ð)
will appear and your heart rate will be shown.
For the most accurate heart rate reading, continue
to hold the contacts for about 15 seconds. The
display will show your heart rate for up to two
minutes; the display will then show your current
speed, calories burned, your heart rate, and the
resistance level, in five-second intervals. Note:
Your heart rate will be shown only when the
pulse sensor is used.
When you are finished exercising, the console
will automatically turn off after ten minutes
If the pedals are not moved and the console but-
tons are not pressed for ten minutes, the con-
sole will automatically switch into a ÒsleepÓ
mode. Note: Unplug the power cord following
each use.
6
5
4
3
2
1
HOW TO USE THE MANUAL MODE
Metal
Contacts

13
Turn on the power
Make sure that the power cord is properly plugged
in (see page 9). To turn on the power, press the
START/PAUSE button. The console will sound a
tone and various displays and indicators will light.
Note: If you have moved the pedals, the power will
already be on.
Select one of the eight incline or resistance
programs
Each time the power is
turned on, the manual
mode will be selected, as
shown by the MANUAL
CONTROL indicator. To
select one of the incline
or resistance programs,
press the PROGRAM
SELECT button repeatedly until one of the four
incline program indicators or one of the four resis-
tance program indicators lights. Note: When you
press the PROGRAM SELECT button, the
incline will automatically change to its lowest
position.
As you select each program, the LED matrix will
show the first eight settings of the program you
have selected (see step 3).
Start the program
To start the program, press the START/PAUSE
button or simply begin exercising.
Each program is divided into twenty, one-minute
segments. If an
incline program is
selected, one incline
setting is pro-
grammed for each
segment; if a resis-
tance program is
selected, one resis-
tance setting is pro-
grammed for each
segment. The setting of the first segment is
shown in the flashing CURRENT SEGMENT col-
umn of the LED matrix. The settings of the next
seven segments are shown in the columns to the
right.
When only three seconds remain in the first seg-
ment, three tones will sound. All settings will then
move one column to the left. The setting of the
second segment will then be shown in the CUR-
RENT SEGMENT column and the elliptical
crosstrainer will adjust to the second setting.
If an incline program is selected, the resistance
can be changed during the program with the
RESISTANCE buttons. If a resistance program is
selected, the incline can be changed with the
INCLINE buttons.
The program will continue until the setting of the
twentieth segment is shown in the CURRENT
SEGMENT column and the TIME display counts
down to zero. The console will then sound a tone
and the two displays will pause. The console will
remain in this state until the START/PAUSE button
or the PROGRAM SELECT button is pressed.
If the program is too easy
or too difficult, the difficul-
ty level of the program
can be adjusted. There
are five Òfitness levelsÓ
(fitness level 5 is the
most difficult). If an
incline program is selected, press the INCLINE
buttons repeatedly to change the fitness level. An
ÒF 1,Ó ÒF 2,Ó ÒF 3,Ó ÒF 4,Ó or ÒF 5Ó will appear in the
left display to show which fitness level is selected.
If a resistance program is selected, press the
RESISTANCE buttons to change the fitness level.
To pause the program before it is completed, press
the START/PAUSE button or allow the pedals to
come to a stop and step off the pedals. A tone will
sound and the two displays will pause and flash.
To restart the program, simply begin exercising
again. Note: The console will automatically
switch into the sleep mode if the pedals are
not moved for ten minutes or longer.
Follow your progress with the console displays
As you exercise, the two displays will show the
time remaining in the program, distance, incline
level, laps completed, current speed, calories
burned, and resistance level, in five second inter-
vals. Your heart rate will also be shown when the
pulse sensor is used (see step 5 on page 12).
Measure your heart rate if desired
See step 5 on page 12.
5
4
3
2
1
HOW TO USE THE INCLINE PROGRAMS AND
THE RESISTANCE PROGRAMS

14
When you are finished exercising, the console
will automatically turn off after ten minutes
If the pedals are not moved and the console but-
tons are not pressed for ten minutes, the con-
sole will automatically switch into a ÒsleepÓ
mode. Note: Unplug the power cord following
each use.
Turn on the power
Make sure that the power cord is properly plugged
in (see page 10). To turn on the power, press the
START/PAUSE button. The console will sound a
tone and various displays and indicators will light.
Note: If you have moved the pedals, the power
will already be on.
Select one of the combination programs
Each time the power is
turned on, the manual
mode will be selected, as
shown by the MANUAL
CONTROL indicator. To
select one of the combi-
nation programs, press
the PROGRAM SELECT
button repeatedly until one of the two combina-
tion program indicators lights. Note: When you
press the PROGRAM SELECT button, the
incline will automatically change to its lowest
position.
As you select each program, the LED matrix will
show the first eight settings of the program you
have selected (see step 3).
Start the program
To start the program, press the START/PAUSE
button or simply begin exercising.
Each program is
divided into twenty,
one-minute seg-
ments. One resis-
tance setting and
one incline setting
are programmed for
each segment. The
resistance setting of the first segment is shown in
the flashing CURRENT SEGMENT column of the
LED matrix. (The incline settings are not shown in
the matrix.) The settings of the next seven seg-
ments are shown in the columns to the right.
When only three seconds remain in the first seg-
ment, three tones will sound. All settings will then
move one column to the left. The setting of the
second segment will then be shown in the CUR-
RENT SEGMENT column and the elliptical
crosstrainer will adjust to the second resistance
and incline settings.
The program will continue until the setting of the
twentieth segment is shown in the CURRENT
SEGMENT column and the TIME display counts
down to zero. The console will then sound a tone
and the two displays will pause. The console will
remain in this state until the START/PAUSE but-
ton or the PROGRAM SELECT button is pressed.
If the program is too easy or too difficult, the diffi-
culty level of the program can be adjusted. There
are five Òfitness levelsÓ
for the incline settings,
and five Òfitness levelsÓ
for the resistance settings
(fitness level 5 is the
most difficult). To adjust
the difficulty level of the
incline settings, press the
INCLINE buttons repeatedly. An ÒF 1,Ó ÒF 2,Ó ÒF 3,Ó
ÒF 4,Ó or ÒF 5Ó will appear in the left display to
show which fitness level is selected. To adjust the
difficulty level of the resistance settings, press the
RESISTANCE buttons.
To pause the program before it is completed,
press the START/PAUSE button or allow the ped-
als to come to a stop and step off the pedals. A
tone will sound and the two displays will pause
and flash. To restart the program, simply begin
exercising again. Note: The console will auto-
matically switch into the sleep mode if the
pedals are not moved for ten minutes or
longer.
Follow your progress with the console displays
As you exercise, the two displays will show the
time remaining in the program, distance, incline
level, laps completed, current speed, calories
burned, and resistance level, in five second inter-
vals. Your heart rate will also be shown when the
pulse sensor is used (see step 5).
4
3
2
1
6
HOW TO USE THE COMBINATION PROGRAMS

15
Inspect and tighten all parts of the elliptical crosstrainer
regularly. Replace any worn parts immediately.
For smooth operation
of the elliptical
crosstrainer, the
incline frame should
be kept clean. Using
a soft cloth and mild
detergent, clean dust
and other residue
from the incline frame
where the wheels
make contact with it.
Other parts of the
elliptical crosstrainer can also be cleaned in this man-
ner. Never use abrasives or solvents.
HOW TO LEVEL THE ELLIPTICAL CROSSTRAINER
If the elliptical
crosstrainer
does not sit
flat on the
floor, one or
both of the
leveling pads
should be
adjusted. First,
loosen the jam
nut on each
leveling pad.
Next, turn the
leveling pads as needed until the elliptical crosstrainer
is level. When the leveling pads are properly adjusted,
firmly retighten the jam nuts.
PULSE SENSOR TROUBLE-SHOOTING
¥ Avoid moving your hands while using the pulse sen-
sor. Excessive movement may interfere with heart
rate readings.
¥ Do not hold the metal contacts too tightly; doing so
may interfere with heart rate readings.
¥ For the most accurate heart rate reading, hold the
metal contacts for about 15 seconds.
¥ For optimal performance of the pulse sensor, keep
the metal contacts clean. The contacts can be
cleaned with a soft clothÑnever use alcohol,
abrasives, or chemicals.
MOVING THE ELLIPTICAL CROSSTRAINER
Before moving the
elliptical crosstrainer,
adjust the incline to
the highest setting by
pressing the INCLINE
▲▲ button. Wait until
the incline frame
has stopped moving
and then unplug the
power cord.
Stand in front of the
elliptical crosstrainer,
hold the handlebar
firmly, and tip the
elliptical crosstrainer
forward until it can be
moved on the two
front rollers. Carefully move the elliptical crosstrainer
to the desired location.
MAINTENANCE AND TROUBLE-SHOOTING
Incline
Frame
Pad
Jam
Nut
Rollers
Incline
Frame
Handlebar
Measure your heart rate if desired
See step 5 on page 12.
When you are finished exercising, the console
will automatically turn off after ten minutes
If the pedals are not moved and the console but-
tons are not pressed for ten minutes, the con-
sole will automatically switch into a ÒsleepÓ
mode.
Make sure to unplug the power cord after
each use.
6
5

16
The following guidelines will help you to plan your
exercise program. Remember that a proper diet and
adequate rest are essential for successful results.
EXERCISE INTENSITY
Whether your goal is to burn fat or strengthen your
cardiovascular system, the key to achieving the
desired results is to exercise with the proper intensity.
The proper intensity level can be found by using your
heart rate as a guide. For effective exercise, your heart
rate should be maintained at a level between 70% and
85% of your maximum heart rate as you exercise. This
is known as your training zone.
You can find your training zone in the table below.
Training zones are listed according to age and physi-
cal condition.
Burning Fat
To burn fat, you must exercise at a low intensity level
for a sustained period of time. During the first few
minutes of exercise, your body uses easily accessible
carbohydrate calories for energy. Only after the first few
minutes of exercise does your body begin to use stored
fat calories for energy. If your goal is to burn fat, adjust
the intensity of your exercise until your heart rate is
near the low end of your training zone as you exercise.
Aerobic Exercise
If your goal is to strengthen your cardiovascular sys-
tem, your exercise must be Òaerobic.Ó Aerobic exercise
is activity that requires large amounts of oxygen for
prolonged periods of time. This increases the demand
on the heart to pump blood to the muscles, and on the
lungs to oxygenate the blood. For aerobic exercise,
adjust the intensity of your exercise until your heart
rate is near the middle of your training zone.
WORKOUT GUIDELINES
Each workout should include three parts: (1) a warm-
up, (2) training zone exercise, and (3) a cool-down.
Warming up
Warming up prepares the body for exercise by
increasing circulation, delivering more oxygen to the
muscles, and raising the body temperature. Begin
each workout with 5 to 10 minutes of stretching and
light exercise to warm up.
Training Zone Exercise
After warming up, increase the intensity of your exer-
cise until your heart rate is in your training zone for 20
to 30 minutes.
Cooling Down
Finish each workout with 5 to 10 minutes of stretching.
Stretching after exercise develops flexibility and helps
prevent post-exercise problems. A proper cool-down
should leave you feeling relaxed and comfortably tired.
EXERCISE FREQUENCY
To maintain or improve your condition, plan three
workouts each week, with at least one day of rest
between workouts. After a few months of regular exer-
cise, you may complete up to five workouts each
week, if desired.
20 138-167 133-162
25 136-166 132-160
30 135-164 130-158
35 134-162 129-156
40 132-161 127-155
45 131-159 125-153
50 129-156 124-150
55 127-155 122-149
60 126-153 121-147
65 125-151 119-145
70 123-150 118-144
75 122-147 117-142
80 120-146 115-140
AGE
UNCONDITIONED
TRAINING ZONE
(BEATS/MIN)
CONDITIONED
TRAINING ZONE
(BEATS/MIN)
CONDITIONING GUIDELINES
WARNING: Before beginning this
or any exercise program, consult your physi-
cian. This is especially important for persons
over the age of 35 or persons with pre-exist-
ing health problems.

17
SUGGESTED STRETCHES
The correct form for several basic stretches is shown at the
right. Move slowly as you stretchÑnever bounce.
1. Toe Touch Stretch
Stand with your knees bent slightly and slowly bend forward
from your hips. Allow your back and shoulders to relax as you
reach down toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times. Stretches: Hamstrings,
back of knees and back.
2. Hamstring Stretch
Sit with one leg extended. Bring the sole of the opposite foot
toward you and rest it against the inner thigh of your extended
leg. Reach toward your toes as far as possible. Hold for 15
counts, then relax. Repeat 3 times for each leg. Stretches:
Hamstrings, lower back and groin.
3. Calf/Achilles Stretch
With one leg in front of the other, reach forward and place
your hands against a wall. Keep your back leg straight and
your back foot flat on the floor. Bend your front leg, lean for-
ward and move your hips toward the wall. Hold for 15 counts,
then relax. Repeat 3 times for each leg. To cause further
stretching of the achilles tendons, bend your back leg as well.
Stretches: Calves, achilles tendons and ankles.
4. Quadriceps Stretch
With one hand against a wall for balance, reach back and
grasp one foot with your other hand. Bring your heel as close
to your buttocks as possible. Hold for 15 counts, then relax.
Repeat 3 times for each leg. Stretches: Quadriceps and hip
muscles.
5. Inner Thigh Stretch
Sit with the soles of your feet together and your knees out-
ward. Pull your feet toward your groin area as far as possible.
Hold for 15 counts, then relax. Repeat 3 times. Stretches:
Quadriceps and hip muscles.
1
2
3
4
5

18
PART LISTÑModel No. HREL09984 R0500A
1 1 Base Frame
2 2 Carriage Bolt
3 1 Console Upright
4 1 Rear Stabilizer
5 1 Left Pedal Leg
6 1 Right Pedal Leg
7 1 Incline Frame
8 2 Crank Arm
9 1 Large Pulley
10 1 Flywheel
11 1 Idler Bracket
12 1 Belt
13 1 Handlebar
14 1 Incline Motor Axle
15 1 Incline Axle
16 4 Incline Frame Cap
17 1 Magnet Bracket
18 1 Flywheel Axle
19 2 Pedal Disk
20 1 Power Box Lid
21 1 Power Box
22 1 Left Pedal
23 1 Right Pedal
24 2 Wire Cover
25 2 Roller
26 1 Left Side Shield
27 1 Right Side Shield
28 1 Resistance Motor
29 1 Incline Motor
30 1 Left Motor Cover
31 1 Right Motor Cover
32 1 Console Base
33 1 Power Cord
34 1 Reed Switch
35 1 Reed Switch Bracket
36 1 Reed Switch Clamp
37 1 Plastic Spacer
38 2 Pulse Grip
39 4 Console Plate Screw
40 2 3/4Ó Axle Cap
41 1 Incline Bolt
42 2 2Ó x 3Ó Inner Cap
43 2 Upright Endcap
44 4 Pedal Arm Cap
45 2 3 1/2Ó Outer Cap
46 2 M10 x 45mm Screw
47 4 M8 Nylon Jam Nut
48 6 Incline Bushing
49 1 Upright Axle
50 4 Tree Fastener
51 1 ÒJÓ-Bolt
52 1 Idler Arm Screw
53 1 Small Pulley
54 1 Pulley Bearing
55 9 M10 Nylon Locknut
56 1 M6 Eyebolt
57 1 M6 Nylon Locknut
58 1 Adjustment Bracket
59 4 Wheel Spacer
60 13 M4 x 16mm Screw
61 4 M5 x 25mm Screw
62 1 5/16Ó Shoulder Bolt
63 2 Flywheel Bearing
64 2 Frame Bearing
65 1 Grommet
66 2 M8 Jam Nut
67 4 Pedal Leg Bushing
68 2 Wheel
69 2 Leveling Pad
70 4 Wheel Bearing
71 11 M5 x 16mm Screw
72 3 M4 x 63.5mm Screw
73 4 M10 Split Washer
74 4 Curved Washer
75 2 Pedal Arm Bolt
76 6 M8 x 19mm Button
Screw
77 8 M4 x 12mm Screw
78 3 Nylon Washer
79 1 Foam Grip
80 1 Spring
81 1 Cable
82 1 Side Shield Strap
83 1 Cable Tie
84 2 Flange Bolt
85 7 M8 Split Washer
86 1 Stop Bolt
87 2 Water Bottle Holder
88 6 M4 x 16mm Flange
Screw
89 10 M8 Washer
90 1 Patch Bolt
91 2 Plastic Spacer
92 4 Handlebar Bolt
93 4 Spacer
94 9 M10 Flat Washer
95 1 PC Board
96 2 Pulse Wire
97 1 Console
98 1 Extension Wire
99 1 Magnet
100 1 Long Extension Wire
101 1 Console Plate
102 2 Incline Spacer
103 1 Frame Endcap
104 3 #8 x 3/8Ó Screw
105 1 Wire Harness
106 2 Console Plate Wire
# 1 Hardware Kit
# 1 Warning Decal
# 2 Side Shield Decal
# 1 UserÕs Manual
Key
No. Qty. Description
Key
No. Qty. Description
Key
No. Qty. Description
Ò#Ó indicates a non-illustrated part. Specifications are subject to change without notice.

75
89
70
68
70
89
47 88 40
67
5
44
44
22
19
61 67
30
50
84
8
9
78
45
1
45
42
42
46
25
25 46
41
43
76
89
48
48
48
15
89
76
7
16
14
16
91
48
69
28
85
47
32
87
97
29
77
24
3
77
77
60
60
60
49
48
55
79
13 38
47
44
6
75
23
88
88
89
89
70
70
67
67
40
44
67
86
64
64
8
84
19
61
60
83
65
71
27
72 71
71
60
60
24
68
81
93
96
60
101
100
100
103
71
102
98
105
33
66
85
85
76
89
85
85
89
37
82 55
94
63
56
58
57
62
17
80
47
10
99
55
63
18
60
26
12
50 72
72
31
51 52
55
53
11
94 54
55
102
43
90 94
94
35
36
60
34
71
55
94
94
93
55
94
55 94
92
92
74
74
74
74
39
55
55
4
2
2
94
89
76 85
76
89
85
73
73
78
78
59
59
59
59
21
20
71
95
104
104
106
EXPLODED DRAWINGÑModel No. HREL09984 R0500A
19

Part No. 165349 R0500A Printed in China © 2000 ICON Health & Fitness, Inc.
HOW TO ORDER REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be
prepared to give the following information when calling:
¥ The MODEL NUMBER of the product (HREL09984)
¥ The NAME of the product (HealthRider¨E660 Elliptical Crosstrainer)
¥ The SERIAL NUMBER of the product (see the front cover of this manual)
¥ The KEY NUMBER and DESCRIPTION of the part(s) from page 18 of this manual.
HealthRider¨is a registered trademark of ICON Health & Fitness, Inc.
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of pur-
chase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is lim-
ited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not
extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse,
improper or abnormal usage or repairs not provided by an ICON authorized service center, products used
for commercial or rental purposes, or products used as store display models. No other warranty beyond
that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in con-
nection with the use or performance of the product or damages with respect to any economic loss, loss of
property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other con-
sequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci-
dental or consequential damages. Accordingly, the above limitation may not apply to you.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.
ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813