Hercules NOS FS PRO Quick guide

TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS EN
ELECTRIC BICYCLES
NOS FS PRO, NOS FS COMP, NOS FS SPORT,
NOS SPORT
18-R-0001 | 18-R-0002 | 18-R-0003 | 18-R-0005
034-11521 • 1.0 • 23.10.2017
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
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Copyright
© HERCULES GMBH
Distribution or reproduction of these operating instructions
and utilisation or communication of their content is prohibited
unless expressly approved. Any infringement will render the
offender liable for compensation. All rights reserved in the
event that a patent, utility model or industrial design is
registered.
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034-11521_1.0_30.10.2017 1
Data sheet
Surname, first name of the purchaser:
Date of purchase:
Model:
Frame number:
Type number:
Unladen weight (kg):
Tyre size:
Recommended tyre pressure (bar)*: front: rear:
Wheel circumference (mm):
Company stamp and signature:
*After a tyre change, refer to the tyre markings for the permitted tyre
pressures and make sure that they are observed. The recommended tyre
pressure must not be exceeded.
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Technical data
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1 Technical data
Bicycle
Battery
Transportation temperature 5°C-25°C
Ideal transportation temperature 10 °C - 15 °C
Storage temperature 5°C-25°C
Ideal storage temperature 10 °C - 15 °C
Operation temperature 5°C-35°C
Working environment temperature 15 °C - 25 °C
Charging temperature 10 °C - 30 °C
Power output/system 250 W (0.25 kW)
Shut-off speed 25 km/h
Table 1: Bicycle technical data
Transportation temperature 5°C-25°C
Ideal transportation temperature 10 °C - 15 °C
Storage temperature 5°C-25°C
Ideal storage temperature 10 °C - 15 °C
Charging ambient temperature 10 °C - 30 °C
Table 2: Battery technical data
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Technical data
Command console with display
Emissions
*The safety requirements as per Radio Equipment Directive
2014/53/EU have been met. The bicycle and the charger can be
used in residential areas without restriction.
USB port
Tightening torque
*if there is no other data on the component
Operating temperature 5 °C to 35 °C
Storage temperature 5°C-25°C
Table 3: Technical data for battery of the command console with display
A-weighted emission sound pressure level < 70 dB(A)
Total vibration level for the hands and
arms
<2.5m/s²
Highest effective value of weighted
acceleration for the entire body
<0.5m/s²
Operating frequency 2402-2408 MHz
max. transmit power (EIRP) 0.43 mW (-3.7 dBm)
Table 4: Emissions from the bicycle*
Charge voltage 5V
Charging current max. 500 mA
Table 5: USB port technical data
Axle nut tightening torque 35 Nm - 40 Nm
Handlebars clamping screw maximum
tightening torque*
5Nm-7Nm
Table 6: Tightening torque values*
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Table of contents
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1 Technical data 2
2 About these instructions 8
2.1 Manufacturer 8
2.2 Laws, standards and directives 9
2.3 Other valid documents 9
2.4 Subject to change 10
2.5 Language 10
2.6 Identifying 11
2.6.1 Operating instructions 11
2.6.2 Bicycle 11
2.7 For your safety 12
2.7.1 Instruction, training and customer service 12
2.7.2 Basic safety notes 13
2.7.3 Warnings 13
2.7.4 Safety markings 14
2.8 For your information 14
2.8.1 Instructions for actions 14
2.8.2 Information on the type plate 14
2.8.3 Language conventions 17
2.9 Type plate 18
3 Safety 19
3.1 Requirements for the rider 19
3.2 Personal protective equipment 19
3.3 Proper use 19
3.3.1 Mountain bike 20
3.4 Improper use 20
3.5 Personal protective equipment 20
3.6 Duty of care 21
3.6.1 Rider 21
3.6.2 User 22
4 Description 23
4.1 Overview 23
4.2 Handlebars 24
4.3 Wheel and fork 25
4.3.1 Valve 25
4.3.2 Suspension 26
4.4 Brake system 28
4.5 Electric drive system 29
4.5.1 Battery 31
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Table of contents
4.5.1.1 Operating and charge status indicator 33
4.5.2 Running light 33
4.5.3 Display 33
4.5.3.1 USB port 35
4.5.3.2 Displays 35
5 Transportation, storage and assembly 38
5.1 Transportation 38
5.2 Storing 40
5.2.1 Break in operation 40
5.2.1.1 Preparing a break in operation 41
5.2.1.2 Carrying out break in operation 41
5.3 Assembly 42
5.3.1 Unpacking 42
5.3.2 Scope of delivery 43
5.3.3 Commissioning 43
5.3.3.1 Checking the battery 45
5.3.4 Installing the wheels with quick release 45
6 Adjusting the bicycle to the rider 47
6.1 Adjusting the saddle 47
6.1.1 Determining the seat height 47
6.1.2 Clamping the seat post with the quick release 48
6.1.3 Adjusting the sitting position and saddle tilt 49
6.2 Setting the handlebars 49
6.3 Setting the stem with quick release 50
6.4 Checking the clamping force of the quick releases 51
6.5 Basic setting for suspension and damping 51
6.5.1 Adjusting the hardness of the spring elements 52
6.5.1.1 Adjusting the hardness of the steel suspension fork 52
6.5.1.2 Adjusting the hardness of the air suspension elements 53
6.5.1.3 Front wheel 53
6.5.2 Setting the rebound damper 55
6.5.3 Setting the compression damper 57
6.6 Setting the grip distance of the brake lever 58
7 Operation 59
7.1 Before each ride 61
7.2 Using the kickstand 63
7.3 Battery 64
7.3.1 Removing the integrated battery 66
7.3.2 Inserting the integrated battery 66
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Table of contents
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7.3.3 Charging the battery 67
7.3.4 Waking the battery 69
7.4 Electric drive system 70
7.4.1 Switching on the drive system 70
7.4.2 Switching off the drive system 71
7.5 Command console with display 72
7.5.1 Using the pushing aid 72
7.5.2 Using the running light 73
7.5.3 Using the main beam 73
7.5.4 Selecting the level of assistance 73
7.5.5 Journey information 74
7.5.5.1 Switching the displayed journey information 74
7.5.5.2 Resetting all values in TOUR menu 74
7.5.6 Using the USB port 74
7.5.7 Using Bluetooth connection 75
7.5.7.1 Activating Bluetooth connectivity 75
7.5.7.2 Deactivating Bluetooth connectivity 75
7.6 Gear shift 76
7.7 Brakes 77
7.7.1 Using the brake 78
7.8 Suspension and damping 79
7.8.1 Locking the front wheel suspension 79
7.8.1.1 Fork lock on the suspension head 79
7.8.1.2 Fork lock on handlebars, version I 80
7.8.1.3 Fork lock on handlebars, version II 80
7.8.1.4 Fork lock on handlebars, version III 81
7.8.1.5 Fork lock on handlebars, version IV 81
7.8.1.6 Fork lock on handlebars, version V 82
7.8.2 Locking the compression damper 82
8 Maintenance 83
8.1 Cleaning and servicing 84
8.1.1 Battery 84
8.1.2 Display 84
8.1.3 Basic cleaning and preservation 85
8.1.4 Chain 85
8.2 Maintenance 86
8.2.1 Wheel 86
8.2.2 Brake system 87
8.2.3 Electrical cables and brake cables 87
8.2.4 Gear shift 87
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Table of contents
8.2.5 USB port 87
8.2.6 Chain or belt tension 87
8.3 Service 89
8.4 Correcting and repairing 90
8.4.1 Using original parts only 90
8.4.1 Wheel quick release 91
8.4.1.1 Clamping the clamping lever 92
8.4.1.2 Clamping version I 92
8.4.1.3 Clamping version II 93
8.4.1.4 Clamping version III 94
8.4.1.5 Clamping version IV 95
8.4.1.6 Clamping version V 96
8.4.2 Adjusting the tyre pressure 99
8.4.2.1 Dunlop valve 99
8.4.2.2 Presta valve 100
8.4.2.3 Schrader valve 101
8.4.3 Adjusting the gear shift 102
8.4.3.1 Cable-operated gear shift, single-cable 102
8.4.3.2 Cable-operated gear shift, dual-cable 103
8.4.3.3 Cable-operated twist grip, dual-cable 104
8.4.4 Replacing the lighting 105
8.4.5 Setting the lamp 105
8.4.6 Repair by the specialist dealer 105
8.4.7 First aid for system messages 106
8.4.7.1 First aid 106
8.4.7.2 Specific error eradication 107
8.4.8 The electric drive system or display do not
start up 108
8.5 Accessories 109
8.5.1 Child seat 110
8.5.2 Bicycle trailer 112
9 Recycling and disposal 113
10 EC declaration of conformity 115
11 List of tables 116
12 Table of figures 117
13 Index 119
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About these instructions
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2 About these instructions
Read these operating instructions before
commissioning the bicycle in order to use all the
functions correctly and safely. They are not a
substitute for personal training by the supplying
HERCULES specialist dealer. The operating
instructions are a component part of the bicycle.
Therefore, if it is re-sold at a later time, they must be
handed over to the subsequent owner.
These operating instructions are mainly directed at the
rider and user of the cycle. In general, they are
technical laypersons.
Staff at all HERCULES specialist dealers have
specialist training and qualifications, and are therefore
capable of identifying risks and preventing hazards
which may arise during maintenance, servicing and
repairs on the bicycle. Information for specialist staff
does not require technical laypersons to take any
action.
2.1 Manufacturer
The manufacturer of the bicycle is:
HERCULES GMBH
Longericher Straße 2
50739 Köln, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.hercules-bikes.de
Text passages which are directed expressly at
specialist staff (e.g. bicycle mechanics), are clearly
marked with a blue tool symbol.
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034-11521_1.0_30.10.2017 9
About these instructions
2.2 Laws, standards and directives
These operating instructions comply with the essential
requirements from:
• the Machinery Directive 2006/42/EC,
• EN ISO 12100:2010 Safety of machinery – General
principles of design – Risk assessment and reduction,
• EN ISO 4210-2:2015, Cycles – Safety requirements
for bicycles – Part 2: Requirements for city and
trekking, young adult, mountain and racing bicycles,
• EN 15194:2009+A1:2011 Cycles – Electrically power
assisted cycles – EPAC bicycles,
• EN 11243:2016, Cycles – Luggage carriers for
bicycles – Requirements and test methods,
• Radio Equipment Directive 2014/53/EC,
• EN 82079-1:2012, Preparation of instructions for
use – Structuring, content and presentation – Part 1:
General principles and detailed requirements,
• EN ISO 17100:2016-05, Translation Services –
Requirements for translation service.
2.3 Other valid documents
These operating instructions are only complete in
conjunction with the other valid documents.
The following document applies for this product:
• Charger operating instructions.
No other information is also applicable.
The constantly updated lists of approved accessories
and parts are available to HERCULES specialist
dealers.
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About these instructions
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10
2.4 Subject to change
The information contained in these operating
instructions are the approved technical specifications
at the time of printing. Any significant changes are
included in a new issue of the operating instructions.
2.5 Language
The original operating instructions are written in
German. A translation is not valid without the original
operating instructions.
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034-11521_1.0_30.10.2017 11
About these instructions
2.6 Identifying
2.6.1 Operating instructions
These operating instructions are printed in colour and
glued (PUR glue) in an outer cover made of thin paper.
HERCULES GMBH assumes no liability for copies of
any kind, for example, black and white copies, loose
pages or electronic copies.
The identification number of these operating
instructions is made up of the document number, the
version number and the release date. It can be found
on the cover page and in the footer.
2.6.2 Bicycle
These HERCULES operating instructions refer to the
model year 2018. The production period is from July
2017 to June 2018. They are issued in August 2017.
The operating instructions are a component part of the
following bicycles:
Identification number 034-11521_1.0_30.10.2017
Table 7: Identification number of the operating instructions
Type no. Model Bicycle type
18-R-0001 NOS FS PRO City and trekking bicycle
18-R-0002 NOS FS COMP City and trekking bicycle
18-R-0003 NOS FS SPORT Mountain bike
18-R-0005 NOS SPORT Mountain bike
Table 8: Type number, model and bicycle type categorisation
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About these instructions
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2.7 For your safety
The safety concept of the bicycle comprises four
elements:
• the instruction of the rider and/or user, and
maintenance and repair of the bicycle by the
HERCULES specialist dealer,
• the chapter on general safety,
• the warnings in these instructions and
• the safety marking on the type plates.
2.7.1 Instruction, training and customer service
The HERCULES specialist dealer and supplier
provides customer service. Contact details can be
found on the back page of these operating instructions
and in the data sheet. If you are unable to contact your
specialist dealer, you will find further HERCULES
specialist dealers on www.hercules-bikes.de. They will
also be able to attend to your customer service needs.
The rider or the user of the bicycle will be instructed in
person on the functions of the bicycle, in particular its
electrical functions and correct use of the charger, at
the latest when the bicycle is handed over by the
supplying HERCULES specialist dealer.
Each rider to whom this bicycle is made available,
must receive instruction on the functions of the
bicycle. The operating instructions must be submitted
to each rider in printed form and must be
acknowledged and adhered to.
The HERCULES specialist dealer commissioned to
perform repairs and maintenance work receives
regular training.
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034-11521_1.0_30.10.2017 13
About these instructions
2.7.2 Basic safety notes
2.7.3 Warnings
Hazardous situations and actions are marked with
warnings. The warnings in these operating instructions
are shown as follows:
The following pictograms and signal words are used in
the operating instructions for warnings and information
notices:
These operating instructions have a chapter with
general safety notes [Chapter 3, page 19]. The
chapter stands out because of its grey background.
Type and source of the danger
Description of the danger and the consequences.
Measures
SIGNAL WORD
Will lead to serious or even fatal injuries if ignored.
High-risk hazard.
May lead to serious or even fatal injuries if ignored.
Medium-risk hazard.
May lead to minor or moderate injuries. Low-risk
hazard.
May lead to material damage if ignored.
Table 9: Meanings of the signal words
DANGER
!
WARNING
!
CAUTION
!
NOTICE
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About these instructions
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14
2.7.4 Safety markings
The following safety markings are used on the type
plates of the bicycle:
2.8 For your information
2.8.1 Instructions for actions
Instructions for actions are structured in accordance
with the following pattern:
Requirements (optional)
Instruction for action
Result of the action (optional)
2.8.2 Information on the type plate
Alongside the warnings, the type plates of the
products also contain other important information on
the bicycle:
General warning
Adhere to the instructions for use
Table 10: Safety markings on the product
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034-11521_1.0_30.10.2017 15
About these instructions
only suitable for the road, no off-road riding or jumps
suitable for roads, off-road riding and jumps of up to
15 cm
suitable for rough off-road riding and jumps of up to
61 cm
suitable for rough off-road riding and jumps of up to
122 cm
suitable for the most difficult terrain
Table 11: Area of use
City and trekking bicycle
Child's bicycle / bicycle for young adults
BMX bicycle
Mountain bike
Racing bicycle
Carrier bicycle
Folding bicycle
Table 12: Bicycle type
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About these instructions
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Read the instructions
Separate collection of electrical and electronic
devices
Separate collection of batteries
Must not be thrown into fire (burning prohibited)
Must not be thrown into water (immersed)
Device of protection class II
Only suitable for use indoors
Fuse (device fuse)
EU conformity
Recyclable material
Table 13: Information on the type plate
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034-11521_1.0_30.10.2017 17
About these instructions
2.8.3 Language conventions
The bicycle described in these operating instructions
may be equipped with alternative components. The
equipment of the bicycle is defined by the respective
type number. If applicable, the notes alternative
equipment and alternative version make reference to
the use of alternative components.
Alternative equipment describes additional components
which are not necessarily an integral part of every
bicycle in these instructions.
Alternative version explains the various variants of
components if they differ in use.
The following terms are used for better legibility:
The following conventions are used in these operating
instructions:
Term Meaning
Operating
instructions
Original operating instructions
or translation of the original
operating instructions
Bicycle Electric motor driven cycle
Motor Drive motor
Table 14: Simplified terms
Convention Use
Italics Entry in the index
SPACED Displays on the display
screen
[Example, page
numbering]
Cross references
• Bulleted lists
Table 15: Conventions
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About these instructions
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2.9 Type plate
The type plate is situated on the frame. The type plate
features the following information:
Figure 1: Type plate, example
1 CE marking
2 Manufacturer
3 Type number
4 Maximum power output
5 Permitted total weight
6 Model year
7Bicycle type
8Safety notes
9Disposal information
10 Area of use
11 Year of manufacture
12 Shut-off speed
2
3
1
4
5
6
7
89
11
12
Typ:
18-P-0001
ISO 4210-2
EN 15194
0,25 kW / 25 km/h
180 kg, BJ 2017
Modelljahr 2018
nach
EPAC
Hercules GmbH
Longericher Str. 2
50739 Köln, Germany
10
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