Hercules Montfoort Cruise F7 User manual

TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS EN
ELECTRIC BICYCLES
Montfoort Cruise F7, Rob Cross Sport 9.1, Rob Cross Sport 9.1,
Rob Cross Sport 8.1, Rob Cross Sport 8.2, Rob Cross Sport 8.2,
Rob Cross Comp-9, Robert/a F7, Robert/a R7, Futura Sport 8.2,
Futura Sport 8.3, Rob Cross Pro I-11, Rob Cross Elite I-10,
19-Q-0002, 19-Q-0013, 19-Q-0014, 19-Q-0016, 19-Q-0017, 19-Q-0018, 19-Q-0028, 19-Q-0048,
19-Q-0049, 19-Q-0050, 19-Q-0051, 19-Q-0072, 19-Q-0073, 19-Q-0074, 19-Q-0075, 19-Q-0076,
19-Q-0077, 19-Q-0078, 19-Q-0079, 19-Q-0104, 19-Q-0105, 19-Q-0106, 19-Q-0107, 19-Y-0001,
19-Y-0002
034-11592 • 1.0 • 14 September 2018
EN_034-11592_1.0_0.01_19.08.2018_HERCULES BOSCH Purion MY19_COVER.book Page 1 Friday, September 14, 2018 2:09 PM

Copyright
© HERCULES GMBH
Distribution or reproduction of these operating instructions
and utilisation or communication of their content is prohibited
unless expressly approved. Any infringement will render the
offender liable for compensation. All rights reserved in the
event that a patent, utility model or industrial design is
registered.
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034-11592_1.0_19.11.2018 1
Data sheet
Surname, first name of the purchaser:
Date of purchase:
Model:
Frame number:
Type number:
Unladen weight (kg):
Tyre size:
Recommended tyre pressure (bar)*: front: rear:
Wheel circumference (mm):
Company stamp and signature:
*After a tyre change, refer to the tyre markings for the permitted tyre
pressures and make sure that they are observed. The recommended tyre
pressure must not be exceeded.
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Table of contents
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Table of contents
1 About these instructions 8
1.1 Manufacturer 8
1.2 Laws, standards and directives 9
1.3 Other valid documents 9
1.4 Subject to change 10
1.5 Language 10
1.6 For your safety 11
1.6.1 Instruction, training and customer service 11
1.6.2 Basic safety notes 12
1.6.3 Warnings 12
1.6.4 Safety markings 13
1.7 For your information 13
1.7.1 Instructions for actions 13
1.7.2 Information on the type plate 13
1.7.3 Language conventions 16
1.8 Type plate 17
1.9 Identifying 18
1.9.1 Operating instructions 18
1.9.2 Bicycle 18
2 Safety 20
2.1 Requirements for the rider 20
2.2 Hazards for vulnerable groups 20
2.3 Personal protective equipment 20
2.4 Proper use 21
2.4.1 City and trekking bicycle 21
2.4.2 Folding bicycle 22
2.5 Improper use 22
2.5.1 City and trekking bicycle 23
2.5.2 Folding bicycle 23
2.6 Duty to take care 24
2.6.1 Rider 24
2.6.2 Operator 24
3 Description 26
3.1 Overview 26
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Table of contents
3.2 Handlebars 27
3.3 Wheel and suspension 28
3.3.1 Valve 28
3.3.2 Suspension 29
3.3.3 Suspension fork structure 30
3.4 Brake system 31
3.4.1 Rim brake 31
3.4.2 Disc brake 33
3.4.3 Back-pedal brake 34
3.5 Electric drive system 35
3.5.1 Battery 37
3.5.1.1 Operating and charge status indicator 41
3.5.2 Driving light 41
3.5.3 Control panel with display 41
3.5.3.1 USB port 43
3.5.3.2 Displays 43
4 Technical data 47
5 Transportation, storage and assembly 50
5.1 Transportation 50
5.1.1 Using the transport securing system 52
5.2 Storing 52
5.2.1 Break in operation 53
5.2.1.1 Preparing a break in operation 54
5.2.1.2 Taking out of operation 54
5.3 Assembly 55
5.3.1 Required tools 55
5.3.2 Unpacking 56
5.3.3 Scope of delivery 56
5.3.4 Commissioning 57
5.3.4.1 Checking the battery 59
5.3.5 Mounting the wheel in the Suntour fork 60
5.3.5.1 Mounting the wheel with screw-on axle (15 mm) 60
5.3.5.2 Mounting the wheel with screw-on axle (20 mm) 62
5.3.5.3 Mounting the wheel with a quick release axle 63
5.3.6 Mounting the wheel with a quick release 67
5.3.6.1 Checking the stem and handlebars 70
5.3.7 Sale of the bicycle 71
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Table of contents
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6 Before the first ride 72
6.1 Adjusting the saddle 72
6.1.1 Adjusting the saddle tilt 72
6.1.2 Determining the seat height 73
6.1.3 Adjusting the seat height with quick release 74
6.1.4 Setting the height-adjustable seat post 75
6.1.4.1 Lowering the saddle 76
6.1.4.2 Raising the saddle 76
6.1.5 Adjusting the seat position 77
6.2 Setting the handlebars 78
6.2.1 Adjusting the handlebar height 79
6.2.2 Turning the handlebars to the side 80
6.2.2.1 Checking the clamping force of the quick releases 81
6.2.2.2 Adjusting the quick release clamping force 81
6.3 Adjusting the brake lever 81
6.3.1 Adjusting the pressure point on a Magura brake lever 81
6.3.2 Adjusting the grip distance 82
6.3.2.1 Adjusting the grip distance on a Magura brake lever 83
6.4 Adjusting the suspension 84
6.4.1 Adjusting the negative deflection 85
6.4.1.1 Adjusting the steel suspension fork negative deflection 85
6.4.1.2 Adjusting the air suspension fork negative deflection 86
6.5 Retracting brake linings 87
7 Operation 88
7.1 Before each ride 90
7.2 Check list before each ride 91
7.3 Using the kickstand 92
7.4 Using the pannier rack 93
7.5 Battery 95
7.5.1 Down tube battery 97
7.5.1.1 Removing the down tube battery 97
7.5.1.2 Inserting the down tube battery 98
7.5.2 Pannier rack battery 99
7.5.2.1 Removing the pannier rack battery 99
7.5.2.2 Inserting the pannier rack battery 99
7.5.3 Integrated battery 100
7.5.3.1 Removing the integrated battery 100
7.5.3.2 Inserting the integrated battery 101
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Table of contents
7.5.4 Charging the battery 102
7.5.5 Charging the dual battery 104
7.5.5.1 Charging process when two batteries are used 105
7.5.5.2 Charging process when one rechargeable battery is used 106
7.5.6 Waking the battery 106
7.6 Electric drive system 107
7.6.1 Switching on the drive system 107
7.6.2 Switching off the drive system 108
7.7 Display 109
7.7.1 Using the USB port 109
7.7.2 Replacing battery 110
7.7.3 Overview of actions 111
7.7.4 Switching on the display 112
7.7.5 Switching off the display 112
7.7.6 Using the push assist 112
7.7.7 Using the driving light 113
7.7.8 Selecting the level of assistance 113
7.7.9 Journey information 113
7.7.9.1 Resetting the journey distance 114
7.7.9.2 Resetting range 114
7.7.9.3 Changing tachometer from kilometres to miles 114
7.7.9.4 Displaying versions and type numbers 114
7.8 Gear shift 115
7.8.1 Using derailleur gears 115
7.9 Brake 116
7.9.1 Using the brake lever 120
7.9.2 Using the back-pedal brake 120
7.10 Folding 121
7.10.1 Folding the folding bicycle 121
7.10.1.1 Folding the pedal 121
7.10.2 Folding the stem, version I 122
7.10.2.1 Folding the stem, version II 123
7.10.2.2 Pushing in the seat post 123
7.10.2.3 Folding the frame 124
7.10.3 Preparing the bicycle so that it is ready to ride again 125
7.10.3.1 Folding out the frame 125
7.10.3.2 Folding out the pedal 126
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8 Maintenance 127
8.1 Cleaning and servicing 129
8.1.1 After every ride 129
8.1.1.1 Cleaning the suspension fork 129
8.1.1.2 Cleaning the rear frame damper 129
8.1.1.3 Cleaning the pedals 129
8.1.2 Basic cleaning 130
8.1.2.1 Cleaning the frame 131
8.1.2.2 Cleaning the stem 131
8.1.2.3 Cleaning the rear frame damper 131
8.1.2.4 Cleaning the wheel 131
8.1.2.5 Cleaning the drive elements 132
8.1.2.6 Cleaning the chain 132
8.1.2.7 Cleaning the battery 133
8.1.2.8 Cleaning the drive unit 133
8.1.2.9 Cleaning the display 134
8.1.2.10 Cleaning the brake 134
8.1.3 Servicing 135
8.1.3.1 Servicing the frame 135
8.1.3.2 Servicing the stem 135
8.1.3.3 Servicing the fork 135
8.1.3.4 Servicing the drive elements 135
8.1.3.5 Servicing the pedal 135
8.1.3.6 Servicing the chain 135
8.1.3.7 Servicing the drive elements 136
8.2 Maintenance 137
8.2.1 Wheel 137
8.2.2 Brake system 138
8.2.3 Electrical cables and brake cables 138
8.2.4 Gear shift 138
8.2.5 Stem 139
8.2.6 Checking the chain and belt tension 139
8.2.7 USB port 140
8.2.8 Suspension fork 140
8.3 Service 141
8.4 Adjusting and repairing 143
8.4.1 Use original parts and lubricants only 143
8.4.2 Axle with quick release 144
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Table of contents
8.4.2.1 Checking the quick release 145
8.4.3 Adjusting the tyre pressure 146
8.4.3.1 Dunlop valve 146
8.4.3.2 Presta valve 147
8.4.3.3 Schrader valve 148
8.4.4 Adjusting the gear shift 149
8.4.4.1 Cable-operated gear shift, single-cable 149
8.4.4.2 Cable-operated gear shift, dual-cable 150
8.4.4.3 Cable-operated twist grip, dual-cable 151
8.4.5 Offsetting brake lining wear 152
8.4.5.1 Hydraulically operated rim brake 152
8.4.5.2 Hydraulically operated disc brake 152
8.4.6 Replacing the lighting 153
8.4.7 Setting the headlight 153
8.4.8 Repair by the specialist dealer 153
8.5 Cargo 1000 accessories 154
8.5.1 Child seat 154
8.5.2 Bicycle trailer 156
8.5.3 Pannier rack 157
8.5.4 First aid 158
8.5.5 The electric drive system or display do not start up 159
8.5.5.1 System messages 160
8.5.5.2 Special system messages 160
9 Recycling and disposal 162
10 Appendix 164
10.1 System messages 164
10.2 EC declaration of conformity 169
10.3 Parts list 170
10.4 Table of figures 187
10.5 Index 191
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About these instructions
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1 About these instructions
Read these operating instructions before
commissioning the bicycle to ensure you use all the
functions correctly and safely. The operating
instructions are not a substitute for personal
instruction by the supplying specialist dealer. The
operating instructions are a component part of the
bicycle. Therefore, if it is re-sold at a later time, they
must be handed over to the subsequent owner.
These operating instructions are mainly directed at the
rider and operator of the cycle. In general, they are
technical laypersons
Text passages which are expressly intended for
specialist staff (e.g. bicycle mechanics) are clearly
marked with a tool symbol.
.
Staff at all specialist dealers have specialist training
and qualifications, and are therefore capable of
identifying risks and preventing hazards which may
arise during maintenance, servicing and repairs on the
bicycle. Information for specialist staff does not require
non-professionals to take any action.
1.1 Manufacturer
The manufacturer of the bicycle is:
HERCULES GmbH
Longericher Straße 2
50739 Köln, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.hercules-bikes.de
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About these instructions
1.2 Laws, standards and directives
These operating instructions comply with the essential
requirements from:
• the Machinery Directive 2006/42/EC,
• Electromagnetic Compatibility Directive 2014/30/EU,
• EN ISO 12100:2010 Safety of machinery – General
principles of design – Risk assessment and reduction,
•EN15194:2015, Cycles – Electrically power assisted
cycles – EPAC bicycles,
• EN ISO 4210, Cycles – Safety requirements for
bicycles
•EN11243:2016, Cycles – Luggage carriers for
bicycles – Requirements and test methods,
•EN82079-1:2012, Preparation of instructions for use
– Structuring, content and presentation – Part 1:
General principles and detailed requirements,
• EN ISO 17100:2016-05, Translation Services –
Requirements for translation service.
1.3 Other valid documents
These operating instructions are only complete in
conjunction with the other valid documents.
The following document applies for this product:
• Charger operating instructions.
No other information is also applicable.
The constantly updated lists of approved accessories
and parts are available to specialist dealers.
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About these instructions
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1.4 Subject to change
The information contained in these operating
instructions are the approved technical specifications
at the time of printing. Any significant changes are
included in a new issue of the operating instructions.
You will find any modifications to these operating
instructions at:
www.hercules-bikes.de/de/de/index/downloads
1.5 Language
The original operating instructions are written in
German. A translation is not valid without the original
operating instructions.
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034-11592_1.0_19.11.2018 11
About these instructions
1.6 For your safety
The safety concept of the bicycle comprises four
elements:
• rider and/or operator instruction, and bicycle
maintenance and repair by the specialist dealer,
• the chapter on general safety,
• the warnings in these instructions and
• the safety marking on the type plates.
1.6.1 Instruction, training and customer service
The supplying specialist dealer will provide customer
service. Contact details can be found on the back page
of these operating instructions and in the data sheet. If
you are unable to contact your specialist dealer, you
will find other specialist dealers to attend to your
customer service needs on www.hercules-bikes.de.
The specialist dealer authorised to perform repairs and
maintenance work receives regular training.
The rider or the operator of the bicycle will be
instructed in person on the bicycle functions when the
supplying specialist dealer hands over the bicycle, if
not before. This instruction particularly covers the
bicycle's electrical functions and correct use of the
charger.
Each rider to whom this bicycle is provided must
receive instruction on the bicycle's functions. The
operating instructions must be submitted to each rider
in printed form and must be acknowledged and
adhered to.
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About these instructions
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1.6.2 Basic safety notes
These operating instructions have a chapter with
general safety notes [Chapter 2, page 20]. You can
distinguish this chapter as it has a grey background.
1.6.3 Warnings
Hazardous situations and actions are marked with
warnings. The warnings in these operating instructions
are shown as follows:
SIGNAL WORD
Type and source of the danger
Description of the danger and the consequences.
The following pictograms and signal words are used in
the operating instructions for warnings and information
notices:
Table 1: Meanings of the signal words
GEFAHR
DANGER
!Will lead to serious or even fatal injuries if ignored.
High-risk hazard.
WARNING
!May lead to serious or even fatal injuries if ignored.
Medium-risk hazard.
CAUTION
!May lead to minor or moderate injuries. Low-risk
hazard.
NOTICE May lead to material damage if ignored.
Measures
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About these instructions
1.6.4 Safety markings
The following safety markings are used on the
bicycle's type plates:
Table 2: Meaning of safety markings
General warning
Adhere to the instructions for use
1.7 For your information
1.7.1 Instructions for actions
Instructions for actions are structured in accordance
with the following pattern:
Requirements (optional)
Instruction for action
Result of the action (optional)
1.7.2 Information on the type plate
Alongside the warnings, the type plates of the
products also contain other important information on
the bicycle:
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Table 3: Relevance of area of use
Suitable for tarmacked and paved roads – no off-road
riding or jumps
Suitable for tarmacked roads, cycle paths and firm
gravel paths and roads, longer sections with
moderate slopes and jumps up to 15 cm.
Suitable for tarmacked roads, cycle paths and easy to
demanding off-road riding, sections with moderate
slopes and jumps up to 61 cm.
Suitable for tarmacked roads, cycle paths and easy to
demanding off-road riding, limited downhill use up to
25 km and jumps up to 122 cm.
Suitable for tarmacked roads, cycle paths and easy to
extremely difficult off-road riding, unlimited downhill
use and any jumps
About these instructions
034-11592_1.0_19.11.2018
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Table 4: Relevance of bicycle type
City and trekking bicycle
Child's bicycle / bicycle for young adults
Mountain bike
Racing bicycle
Carrier bicycle
Folding bicycle
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Table 5: Relevance of safety instructions
Read the instructions
Separate collection of electrical and electronic
devices
Separate collection of batteries
Must not be thrown into fire (burning prohibited)
Battery must not be opened
Device of protection class II
Only suitable for use indoors
Fuse (device fuse)
EU conformity
Recyclable material
max. 50°C
Protect from temperatures above 50 °C and direct
sunlight
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About these instructions
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About these instructions
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1.7.3 Language conventions
The bicycle described in these operating instructions
may be equipped with alternative components. The
equipment of the bicycle is defined by the respective
type number. Where applicable, the word Alternative
beneath the heading indicates alternatively used
components. The following terms are used for better
legibility:
Term Meaning
Operating
instructions
Original operating instructions
or translation of the original
operating instructions
Bicycle Electric motor driven cycle
Motor Drive motor
The following conventions are used in these operating
instructions:
Convention Use
Italics Entry in the index
SPACED Displays on the display
screen
[Example, page
numbering]
Cross references
•Bulleted lists
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About these instructions
1.8 Type plate
The type plate is situated on the frame. The type plate
features the following information:
HERCULES GmbH
Longericher Str. 2
50739 Köln, Germany
Typ:
19-16-0001
EN 15194
0,25 kW / 25 km/h
zGG 180 kg
EPAC 25 kg
BJ 2018 / MJ 2019
nach
EPAC
2
3
1
4
5
6
7
89
12
13
10
11
Figure 1: Type plate, example
1 CE marking
2 Manufacturer
3 Type number
4 Nominal continuous power
5 Permitted total weight
6 Year of manufacture
7Bicycle type
8Safety instructions
9Disposal instruction
10 Area of use
11 Model year
12 Weight of the ready-to-ride bicycle
13 Shut-off speed
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About these instructions
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1.9 Identifying
1.9.1 Operating instructions
The identification number of these operating instructions
is made up of the document number, the version number
and the release date. It can be found on the cover page
and in the footer.
Table 6: Identification number of the operating instructions
Identification number 034-11592_1.0_19.11.2018
1.9.2 Bicycle
These HERCULES operating instructions refer to the
model year 2019. The production period is from July
2018 to June 2019. The instructions were issued in
July 2018.
The operating instructions are a component part of the
following bicycles:
Type number Model Bicycle type
19-Q-0002 Montfoort Cruise F7 City and trekking
bicycle
19-Q-0013 Rob Cross Sport 9.1 City and trekking
bicycle
19-Q-0014 Rob Cross Sport 9.1 City and trekking
bicycle
19-Q-0016 Rob Cross Sport 8.1 City and trekking
bicycle
19-Q-0017 Rob Cross Sport 8.2 City and trekking
bicycle
19-Q-0018 Rob Cross Sport 8.2 City and trekking
bicycle
19-Q-0028 Rob Cross Comp-9 City and trekking
bicycle
19-Q-0048 Robert/a F7 City and trekking
bicycle
Table 7: Type number, model and bicycle type categorisation
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