Hercules Montfoort Cruise F7 Series User manual

TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS EN
ELECTRIC BICYCLES
Montfoort, Rob Cross, Rob Fold
18-Q-0076, 18-Q-0001, 18-Q-0002, 18-Q-0003, 18-Q-0089, 18-Q-0090, 18-Q-0091, 18-Q-0092, 18-Q-0093,
18-Q-0105, 18-Q-0106, 18-Q-0107, 18-Q-0108, 18-Q-0086,18-Q-0087, 18-Q-0088, 18-Q-0089, 18-Q-0090,
18-Q-0091, 18-Q-0092, 18-Q-0093, 18-Q-0105, 18-Q-0106, 18-Q-0107, 18-Q-0108,18-Y-0011
034-11471 • 1.1 • 11.10.2017
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_COVER.book Page 1 Wednesday, October 11, 2017 1:59 PM

Copyright
© HERCULES GMBH
Distribution or reproduction of these operating instructions
and utilisation or communication of their content is prohibited
unless expressly approved. Any infringement will render the
offender liable for compensation. All rights reserved in the
event that a patent, utility model or industrial design is
registered.
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_COVER.book Page 135 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 1
Data sheet
Surname, first name of the purchaser:
Date of purchase:
Model:
Frame number:
Type number:
Unladen weight (kg):
Tyre size:
Recommended tyre pressure (bar)*: front: rear:
Wheel circumference (mm):
Company stamp and signature:
*After a tyre change, refer to the tyre markings for the permitted tyre
pressures and make sure that they are observed. The recommended tyre
pressure must not be exceeded.
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 1 Wednesday, October 11, 2017 1:59 PM

Technical data
034-11471_1.1_11.10.2017
2
1 Technical data
Bicycle
Battery
Transportation temperature 5°C-25°C
Ideal transportation temperature 10 °C - 15 °C
Storage temperature 5°C-25°C
Ideal storage temperature 10 °C - 15 °C
Operation temperature 5°C-35°C
Working environment temperature 15 °C - 25 °C
Charging temperature 10 °C - 30 °C
Power output/system 250 W (0.25 W)
Shut-off speed 25 km/h
Table 1: Bicycle technical data
Transportation temperature 5°C-25°C
Ideal transportation temperature 10 °C - 15 °C
Storage temperature 5°C-25°C
Ideal storage temperature 10 °C - 15 °C
Charging ambient temperature 10 °C - 30 °C
Table 2: Battery technical data
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 2 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 3
Technical data
Command console with display
Emissions
*The safety requirements as per Electromagnetic Compatibility
Directive 2014/30/EU have been met. The bicycle and the
charger can be used in residential areas without restriction.
Tightening torque
*if there is no other data on the component
Internal button cell batteries 3V,90mAh
Type CR2016
Storage temperature 5°C-25°C
Table 3: Technical data for battery of the command console with display
A-weighted emission sound pressure level < 70 dB(A)
Total vibration level for the hands and
arms
<2.5m/s²
Highest effective value of weighted
acceleration for the entire body
<0.5m/s²
Table 4: Emissions from the bicycle*
Axle nut tightening torque 35 Nm - 40 Nm
Handlebars clamping screw maximum
tightening torque*
5Nm-7Nm
Table 5: Tightening torque values*
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 3 Wednesday, October 11, 2017 1:59 PM

Table of contents
034-11471_1.1_11.10.2017
4
1 Technical data 2
2 About these instructions 8
2.1 Manufacturer 8
2.2 Laws, standards and directives 9
2.3 Other valid documents 10
2.4 Subject to change 10
2.5 Language 10
2.6 Identifying 11
2.6.1 Operating instructions 11
2.6.2 Bicycle 11
2.7 For your safety 13
2.7.1 Instruction, training and customer service 13
2.7.2 Basic safety notes 14
2.7.3 Warnings 14
2.7.4 Safety markings 15
2.8 For your information 15
2.8.1 Instructions for actions 15
2.8.2 Information on the type plate 16
2.8.3 Language conventions 18
2.9 Type plate 19
3 Safety 20
3.1 Requirements for the rider 20
3.2 Hazards for vulnerable groups 20
3.3 Proper use 20
3.3.1 City and trekking bicycle 21
3.3.2 Folding bicycle 21
3.4 Improper use 22
3.5 Personal protective equipment 22
3.6 Duty of care 23
3.6.1 User 23
3.6.2 Rider 24
4 Description 25
4.1 Overview 25
4.2 Handlebars 26
4.3 Wheel and fork 27
4.3.1 Valve 27
4.3.2 Suspension 28
4.4 Brake system 29
4.4.1 Rim brake 29
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 4 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 5
Table of contents
4.4.1.1 Locking lever 30
4.4.2 Disk brake 31
4.5 Electric drive system 32
4.5.1 Battery 34
4.5.1.1 Operating and charge status indicator 37
4.5.2 Running light 37
4.5.3 Command console with display 37
4.5.3.1 USB port 39
4.5.3.2 Displays 39
5 Transportation, storage and assembly 42
5.1 Transportation 42
5.2 Storing 44
5.2.1 Break in operation 45
5.2.1.1 Preparing a break in operation 45
5.2.1.2 Carrying out break in operation 45
5.3 Assembly 46
5.3.1 Unpacking 46
5.3.2 Scope of delivery 47
5.3.3 Commissioning 47
5.3.3.1 Checking the battery 49
5.4 Installing the wheels with quick release 50
6 Adjusting the bicycle to the rider 51
6.1 Adjusting the saddle 51
6.1.1 Determining the seat height 51
6.1.2 Clamp the seat post with the quick release 52
6.1.3 Adjusting the sitting position and saddle tilt 53
6.2 Setting the handlebars 53
6.3 Adjusting the stem 54
6.3.1 With quick release 54
6.4 Checking the clamping force of the quick releases 55
6.5 Basic setting for suspension and damping 56
6.5.1 Adjusting the hardness of the spring elements 56
6.5.1.1 Adjusting the hardness of the steel suspension fork 56
7 Operation 57
7.1 Before each ride 59
7.2 Using the kickstand 61
7.3 Using the pannier rack 62
7.4 Battery 64
7.4.1 Down tube battery 66
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 5 Wednesday, October 11, 2017 1:59 PM

Table of contents
034-11471_1.1_11.10.2017
6
7.4.1.1 Removing the down tube battery 66
7.4.1.2 Inserting the down tube battery 66
7.4.2 Pannier rack battery 67
7.4.2.1 Removing the pannier rack battery 67
7.4.2.2 Inserting the pannier rack battery 67
7.4.3 Charging the battery 68
7.4.4 Waking the battery 70
7.5 Electric drive system 71
7.5.1 Switching on the drive system 71
7.5.2 Switching off the drive system 72
7.6 Command console with display 73
7.6.1 Using the USB diagnostics port 73
7.6.2 Using the pushing aid 73
7.6.3 Using the running light 74
7.6.4 Selecting the level of assistance 74
7.6.5 Journey information 75
7.6.5.1 Switching the displayed journey information 75
7.6.5.2 Resetting the journey distance 75
7.6.5.3 Changing the unit of measure for speed 75
7.6.5.4 Displaying system data 75
7.7 Gear shift 76
7.8 Brakes 77
7.8.1 Using the brake 78
7.9 Suspension and damping 79
7.9.1 Locking the front wheel suspension 79
7.10 Folding 80
7.10.1 Folding the folding bicycle 80
7.10.1.1 Folding the pedal 80
7.10.2 Folding the stem, version I 81
7.10.2.1 Folding the stem, version II 82
7.10.2.2 Pushing in the seat post 82
7.10.2.3 Folding the frame 82
7.10.3 Preparing the bicycle so that it is ready to ride again 83
7.10.3.1 Folding out the frame 84
7.10.3.2 Folding out the pedal 84
8 Maintenance 86
8.1 Cleaning and servicing 87
8.1.1 Battery 87
8.1.2 Display 87
8.1.3 Basic cleaning and preservation 88
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 6 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 7
Table of contents
8.1.4 Chain 88
8.2 Maintenance 89
8.2.1 Wheel 89
8.2.2 Brake system 90
8.2.3 Electrical cables and brake cables 90
8.2.4 Gear shift 90
8.2.5 USB port 90
8.2.6 Chain or belt tension 90
8.3 Service 92
8.4 Correcting and repairing 93
8.4.1 Using original parts only 93
8.4.2 Wheel quick release 94
8.4.2.1 Clamping the quick release 95
8.4.3 Adjusting the tyre pressure 97
8.4.3.1 Dunlop valve 97
8.4.3.2 Presta valve 98
8.4.3.3 Schrader valve 99
8.4.4 Setting the gear shift 100
8.4.4.1 Cable-operated gear shift, single-cable 100
8.4.5 Offsetting brake lining wear 101
8.4.5.1 Hydraulically operated rim brake 101
8.4.5.2 Cable-operated rim brake 102
8.4.5.3 Disk brake 102
8.4.6 Replacing the lighting 103
8.4.7 Setting the lamp 103
8.4.8 Repair by the specialist dealer 103
8.4.9 First aid for system messages 104
8.4.9.1 First aid 104
8.4.9.2 Specific error eradication 105
8.4.10 The electric drive system of drive system does not start up 106
8.5 Accessories 107
8.5.1 Child seat 108
8.5.2 Bicycle trailer 110
9 Recycling and disposal 111
10 EC declaration of conformity 113
11 List of tables 114
12 Index 115
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 7 Wednesday, October 11, 2017 1:59 PM

About these instructions
034-11471_1.1_11.10.2017
8
2 About these instructions
Read these operating instructions before
commissioning the bicycle in order to use all the
functions correctly and safely. They are not a
substitute for personal training by the supplying
HERCULES specialist dealer. The operating
instructions are a component part of the bicycle.
Therefore, if it is re-sold at a later time, they must be
handed over to the subsequent owner.
These operating instructions are mainly directed at the
rider and user of the cycle. In general, they are
technical laypersons.
Staff at all HERCULES specialist dealers have
specialist training and qualifications, and are therefore
capable of identifying risks and preventing hazards
which may arise during maintenance, servicing and
repairs on the bicycle. Information for specialist staff
does not require technical laypersons to take any
action.
2.1 Manufacturer
The manufacturer of the bicycle is:
HERCULES GMBH
Longericher Straße 2
50739 Köln, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.hercules-bikes.de
Text passages which are directed expressly at
specialist staff (e.g. bicycle mechanics), are clearly
marked with a blue tool symbol.
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 8 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 9
About these instructions
2.2 Laws, standards and directives
These operating instructions comply with the essential
requirements from:
• the Machinery Directive 2006/42/EC,
• EN ISO 12100:2010 Safety of machinery – General
principles of design – Risk assessment and reduction,
• EN ISO 4210-2:2015, Cycles – Safety requirements
for bicycles – Part 2: Requirements for city and
trekking, young adult, mountain and racing bicycles,
• EN 15194:2009+A1:2011 Cycles – Electrically power
assisted cycles – EPAC bicycles,
• EN 11243:2016, Cycles – Luggage carriers for
bicycles – Requirements and test methods,
• the Electromagnetic Compatibility Directive
2014/30/EU,
• EN 82079-1:2012, Preparation of instructions for use
– Structuring, content and presentation – Part 1:
General principles and detailed requirements,
• EN ISO 17100:2016-05, Translation Services –
Requirements for translation service.
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 9 Wednesday, October 11, 2017 1:59 PM

About these instructions
034-11471_1.1_11.10.2017
10
2.3 Other valid documents
These operating instructions are only complete in
conjunction with the other valid documents.
The following document applies for this product:
• Charger operating instructions.
No other information is also applicable.
The constantly updated lists of approved accessories
and parts are available to HERCULES specialist
dealers.
2.4 Subject to change
The information contained in these operating
instructions are the approved technical specifications
at the time of printing. Any significant changes are
included in a new issue of the operating instructions.
2.5 Language
The original operating instructions are written in
German. A translation is not valid without the original
operating instructions.
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 10 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 11
About these instructions
2.6 Identifying
2.6.1 Operating instructions
These operating instructions are printed in colour and
glued (PUR glue) in an outer cover made of thin paper.
HERCULES GMBH assumes no liability for copies of
any kind, for example, black and white copies, loose
pages or electronic copies.
The identification number of these operating instructions
is made up of the document number, the version number
and the release date. It can be found on the cover page
and in the footer.
2.6.2 Bicycle
These HERCULES operating instructions refer to the
model year 2018. The production period is from July
2017 to June 2018. They are issued in July 2017.
The operating instructions are a component part of the
following bicycles:
Identification number 034-11471_1.1_11.10.2017
Table 6: Identification number of the operating instructions
Type number Model Bicycle type
18-Q-0076 Montfoort Cruise F7 City and trekking bicycle
18-Q-0001 ROBERT/A 8 City and trekking bicycle
18-Q-0002 ROBERT/A 8 City and trekking bicycle
18-Q-0003 ROBERT/A 8 City and trekking bicycle
18-Q-0089 Rob Cross Elite City and trekking bicycle
18-Q-0090 Rob Cross Comp City and trekking bicycle
18-Q-0091 Rob Cross Comp City and trekking bicycle
18-Q-0092 Rob Cross Sport City and trekking bicycle
Table 7: Type number, model and bicycle type categorisation
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 11 Wednesday, October 11, 2017 1:59 PM

About these instructions
034-11471_1.1_11.10.2017
12
18-Q-0093 Rob Cross Sport City and trekking bicycle
18-Q-0105 Rob Cross Comp City and trekking bicycle
18-Q-0106 Rob Cross Comp City and trekking bicycle
18-Q-0107 Rob Cross Sport City and trekking bicycle
18-Q-0108 Rob Cross Sport City and trekking bicycle
18-Q-0086 Rob Cross Pro City and trekking bicycle
18-Q-0087 Rob Cross Pro City and trekking bicycle
18-Q-0088 Rob Cross Elite City and trekking bicycle
18-Q-0089 Rob Cross Elite City and trekking bicycle
18-Q-0090 Rob Cross Comp City and trekking bicycle
18-Q-0091 Rob Cross Comp City and trekking bicycle
18-Q-0092 Rob Cross Sport City and trekking bicycle
18-Q-0093 Rob Cross Sport City and trekking bicycle
18-Q-0105 Rob Cross Comp City and trekking bicycle
18-Q-0106 Rob Cross Comp City and trekking bicycle
18-Q-0107 Rob Cross Sport City and trekking bicycle
18-Q-0108 Rob Cross Sport City and trekking bicycle
18-Y-0011 Rob Fold F7 Folding bicycle
Type number Model Bicycle type
Table 7: Type number, model and bicycle type categorisation
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 12 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 13
About these instructions
2.7 For your safety
The safety concept of the bicycle comprises four
elements:
• the instruction of the rider and/or user, and
maintenance and repair of the bicycle by the
HERCULES specialist dealer,
• the chapter on general safety,
• the warnings in these instructions and
• the safety marking on the type plates.
2.7.1 Instruction, training and customer service
The HERCULES specialist dealer and supplier
provides customer service. Contact details can be
found on the back page of these operating instructions
and in the data sheet. If you are unable to contact your
specialist dealer, you will find further HERCULES
specialist dealers on www.hercules-bikes.de. They will
also be able to attend to your customer service needs.
The rider or the user of the bicycle will be instructed in
person on the functions of the bicycle, in particular its
electrical functions and correct use of the charger, at
the latest when the bicycle is handed over by the
supplying HERCULES specialist dealer.
Each rider to whom this bicycle is made available,
must receive instruction on the functions of the
bicycle. The operating instructions must be submitted
to each rider in printed form and must be
acknowledged and adhered to.
The HERCULES specialist dealer commissioned to
perform repairs and maintenance work receives
regular training.
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 13 Wednesday, October 11, 2017 1:59 PM

About these instructions
034-11471_1.1_11.10.2017
14
2.7.2 Basic safety notes
2.7.3 Warnings
Hazardous situations and actions are marked with
warnings. The warnings in these operating instructions
are shown as follows:
The following pictograms and signal words are used in
the operating instructions for warnings and information
notices:
These operating instructions have a chapter with
general safety notes [Chapter 3, page 20]. The
chapter stands out because of its grey background.
Type and source of the danger
Description of the danger and the consequences.
Measures
SIGNAL WORD
Will lead to serious or even fatal injuries if ignored.
High-risk hazard.
May lead to serious or even fatal injuries if ignored.
Medium-risk hazard.
May lead to minor or moderate injuries. Low-risk
hazard.
May lead to material damage if ignored.
Table 8: Meanings of the signal words
DANGER
!
WARNING
!
CAUTION
!
NOTICE
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 14 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 15
About these instructions
2.7.4 Safety markings
The following safety markings are used on the type
plates of the bicycle:
2.8 For your information
2.8.1 Instructions for actions
Instructions for actions are structured in accordance
with the following pattern:
Requirements (optional)
Instruction for action
Result of the action (optional)
General warning
Adhere to the instructions for use
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 15 Wednesday, October 11, 2017 1:59 PM

About these instructions
034-11471_1.1_11.10.2017
16
2.8.2 Information on the type plate
Alongside the warnings, the type plates of the
products also contain other important information on
the bicycle:
only suitable for the road, no off-road riding or jumps
suitable for roads, off-road riding and jumps of up to
15 cm
suitable for rough off-road riding and jumps of up to
61 cm
suitable for rough off-road riding and jumps of up to
122 cm
suitable for the most difficult terrain
City and trekking bicycle
Child's bicycle / bicycle for young adults
BMX bicycle
Mountain bike
Racing bicycle
Carrier bicycle
Folding bicycle
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 16 Wednesday, October 11, 2017 1:59 PM

034-11471_1.1_11.10.2017 17
About these instructions
Read the instructions
Separate collection of electrical and electronic
devices
Separate collection of batteries
Must not be thrown into fire (burning prohibited)
Battery must not be opened
Device of protection class II
Only suitable for use indoors
Fuse (device fuse)
EU conformity
Recyclable material
Protect from temperatures above 50 °C and direct
sunlight
max. 50°C
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 17 Wednesday, October 11, 2017 1:59 PM

About these instructions
034-11471_1.1_11.10.2017
18
2.8.3 Language conventions
The bicycle described in these operating instructions
may be equipped with alternative components. The
equipment of the bicycle is defined by the respective
type number. If applicable, the notes alternative
equipment and alternative version make reference to
the use of alternative components.
Alternative equipment describes additional components
which are not necessarily an integral part of every
bicycle in these instructions. Alternative version
explains the various variants of components if they
differ in use.
The following terms are used for better legibility:
The following conventions are used in these operating
instructions:
Term Meaning
Operating
instructions
Original operating instructions
or translation of the original
operating instructions
Bicycle Electric motor driven cycle
Motor Drive motor
Convention Use
Italics Entry in the index
SPACED Displays on the display
screen
[Example, page
numbering]
Cross references
• Bulleted lists
EN_034-11471_1.1_0.01_09.18_HERCULES BOSCH_Puria_Inhalt.book Page 18 Wednesday, October 11, 2017 1:59 PM