Hercules Montfoort User manual

TRANSLATION OF THE ORIGINAL
OPERATING INSTRUCTIONS EN
ELECTRIC BICYCLES
E-Imperial 180, Montfoort, Viverty-E, Robert/a, Futura,
E-Joy, Cargo 1000, Rob Fold
19-P-0001, 19-P-0002, 19-P-0003, 19-P-0004, 19-P-0005, 19-P-0006, 19-P-0007, 19-Q-0003, 19-Q-0004,
19-Q-0006, 19-Q-0007, 19-Q-0008, 19-Q-0010, 19-Q-0011, 19-Q-0012, 19-Q-0019, 19-Q-0020, 19-Q-0021,
19-Q-0022, 19-Q-0024, 19-Q-0025, 19-Q-0026, 19-Q-0027, 19-Q-0030, 19-Q-0031, 19-Q-0032, 19-Q-0033,
19-Q-0034, 19-Q-0035, 19-Q-0036, 19-Q-0037, 19-Q-0038, 19-Q-0040, 19-Q-0041, 19-Q-0042, 19-Q-0043,
19-Q-0044, 19-Q-0046, 18-Q-0047, 19-Q-0053, 19-Q-0054, 19-Q-0055, 19-Q-0056, 19-Q-0057, 19-Q-0058,
19-Q-0059, 19-Q-0060, 19-Q-0061, 19-Q-0062, 19-Q-0063, 19-Q-0064, 19-Q-0065, 19-Q-0066, 19-Q-0067,
19-Q-0068, 19-Q-0069, 19-Q-0070, 19-Q-0071, 19-Q-0080, 19-Q-0081, 19-Q-0098, 19-Q-0099, 19-Q-0100,
19-Q-0101, 19-Q-0102, 19-Q-0103, 19-X-0082, 19-Y-0003, 19-Y-0004, 19-Y-0005, 19-Y-0006, 19-Y-0007,
19-Y-0008, 19-Y-0009
Changed: 034-11572 • 1.0 • 29. August 2018
IMPORTANT
READ CAREFULLY BEFORE USE
KEEP SAFE FOR LATER REFERENCE
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Copyright
© HERCULES GMBH
Distribution or reproduction of these operating instructions
and utilisation or communication of their content is prohibited
unless expressly approved. Any infringement will render the
offender liable for compensation. All rights reserved in the
event that a patent, utility model or industrial design is
registered.
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034-11572_1.0_29.08.2018 1
Data sheet
Surname, first name of the purchaser:
Date of purchase:
Model:
Frame number:
Type number:
Unladen weight (kg):
Tyre size:
Recommended tyre pressure (bar)*: front: rear:
Wheel circumference (mm):
Company stamp and signature:
*After a tyre change, refer to the tyre markings for the permitted tyre
pressures and make sure that they are observed. The recommended tyre
pressure must not be exceeded.
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Table of contents
034-11572_1.0_29.08.2018
2
1 About these instructions 8
1.1 Manufacturer 8
1.2 Laws, standards and directives 9
1.3 Other valid documents 9
1.4 Subject to change 10
1.5 Language 10
1.6 Identifying 11
1.6.1 Operating instructions 11
1.6.2 Bicycle 11
1.7 For your safety 15
1.7.1 Instruction, training and customer service 15
1.7.2 Basic safety notes 16
1.7.3 Warnings 16
1.7.4 Safety markings 17
1.8 For your information 17
1.8.1 Instructions for actions 17
1.8.2 Information on the type plate 17
1.8.3 Language conventions 20
1.9 Type plate 21
2 Safety 22
2.1 Requirements for the rider 22
2.2 Hazards for vulnerable groups 22
2.3 Personal protective equipment 22
2.4 Proper use 23
2.4.1 City and trekking bicycle 23
2.4.2 Folding bicycle 24
2.4.3 Carrier bicycle 24
2.5 Improper use 25
2.5.1 City and trekking bicycle 25
2.5.2 Folding bicycle 26
2.5.3 Carrier bicycle 26
2.6 Duty to take care 26
2.6.1 Rider 26
2.6.2 Operator 26
3 Description 28
3.1 Overview 28
3.2 Handlebars 29
3.3 Wheel and suspension 30
3.3.1 Valve 30
3.3.2 Suspension 31
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Table of contents
3.3.3 Suspension fork structure 32
3.4 Brake system 33
3.4.1 Rim brake 33
3.4.2 Disk brake 35
3.4.3 Back-pedal brake 36
3.5 Electric drive system 37
3.5.1 Battery 39
3.5.1.1 Charge status indicator 42
3.5.2 Driving light 43
3.5.3 Display 43
3.5.3.1 Display operating elements 44
3.5.3.2 USB port 45
3.5.3.3 Displays 45
3.5.4 Control panel 52
4 Technical data 53
5 Transportation, storage and assembly 56
5.1 Transportation 56
5.1.1 Using the transport securing system 58
5.2 Storing 58
5.2.1 Break in operation 59
5.2.1.1 Preparing a break in operation 60
5.2.1.2 Taking out of operation 60
5.3 Assembly 61
5.3.1 Required tools 61
5.3.2 Unpacking 62
5.3.3 Scope of delivery 62
5.3.4 Commissioning 63
5.3.4.1 Checking the battery 65
5.3.5 Mounting the wheel 66
5.3.5.1 Mounting the wheel with screw-on axle (15 mm) 66
5.3.5.2 Mounting the wheel with screw-on axle (20 mm) 68
5.3.5.3 Mounting the wheel with a quick release axle 69
5.3.6 Mounting the wheel with a quick release 73
5.3.6.1 Check stem and handlebars 76
5.3.7 Sale of the bicycle 78
6 Before the fist ride 79
6.1 Adjusting the saddle 79
6.1.1 Adjusting the saddle tilt 79
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6.1.2 Determining the seat height 80
6.1.3 Adjusting the seat height with quick release 81
6.1.4 Setting the height-adjustable seat post 82
6.1.4.1 Lowering the saddle 83
6.1.4.2 Raising the saddle 83
6.1.5 Adjusting the seat position 84
6.2 Setting the handlebars 85
6.2.1 Adjusting the handlebar height 86
6.2.2 Turning the handlebars to the side 87
6.2.2.1 Checking the clamping force of the quick releases 88
6.2.2.2 Adjusting the quick release clamping force 88
6.3 Adjusting the brake lever 88
6.3.1 Adjusting the pressure point on a Magura brake lever 88
6.3.2 Adjusting the grip distance 89
6.3.2.1 Adjusting the grip distance on a Magura brake lever 90
6.4 Adjusting the suspension 91
6.4.1 Adjusting the negative deflection 92
6.4.1.1 Adjusting the steel suspension fork negative deflection 92
6.4.1.2 Adjusting the air suspension fork negative deflection 93
6.5 Retracting brake linings 94
7Operation 95
7.1 Before each ride 97
7.2 Check list before each ride 98
7.3 Using the kickstand 99
7.4 Using the pannier rack 100
7.5 Battery 102
7.5.1 Down tube battery 104
7.5.1.1 Removing the down tube battery 104
7.5.1.2 Inserting the down tube battery 105
7.5.2 Pannier rack battery 106
7.5.2.1 Removing the pannier rack battery 106
7.5.2.2 Inserting the pannier rack battery 106
7.5.3 Integrated battery 107
7.5.3.1 Removing the integrated battery 107
7.5.3.2 Inserting the integrated battery 108
7.5.4 Charging the battery 109
7.5.5 Charging the dual battery 111
7.5.5.1 Charging process when two batteries are used 113
7.5.5.2 Charging process when one rechargeable battery is used 113
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Table of contents
7.5.6 Waking the battery 113
7.6 Electric drive system 114
7.6.1 Switching on the drive system 114
7.6.2 Switching off the drive system 115
7.6.3 Switching on the drive system from the control
panel with display 116
7.6.4 Switching off the drive system 117
7.7 Screen 118
7.7.1 Removing and attaching the display 118
7.7.2 Securing display against removal 119
7.7.3 Charging the internal display battery 120
7.7.4 Using the USB port 121
7.7.5 Switching on the display 121
7.7.6 Switch off screen 121
7.7.7 Using the push assist 122
7.7.8 Using the driving light 123
7.7.9 Selecting the level of assistance 123
7.7.10 Journey information 123
7.7.10.1 Changing the displayed journey information 123
7.7.10.2 Resetting the journey information 123
7.7.11 Changing the system settings 124
7.8 Gear shift 126
7.8.1 Selecting gears 126
7.8.2 Using derailleur gears 127
7.8.3 Using a hub gear 128
7.9 Brake 130
7.9.1 Using the brake lever 134
7.9.2 Using the back-pedal brake 134
7.10 Folding 135
7.10.1 Folding the folding bicycle 135
7.10.1.1 Folding the pedal 135
7.10.2 Folding the stem, version I 136
7.10.2.1 Folding the stem, version II 137
7.10.2.2 Pushing in the seat post 137
7.10.2.3 Folding the frame 138
7.10.3 Preparing the bicycle so that it is ready to ride again 139
7.10.3.1 Folding out the frame 139
7.10.3.2 Folding out the pedal 140
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8 Maintenance 141
8.1 Cleaning and servicing 143
8.1.1 After every ride 143
8.1.1.1 Clean suspension fork 143
8.1.1.2 Cleaning the pedals 143
8.1.2 Basic cleaning 144
8.1.2.1 Cleaning the frame 144
8.1.2.2 Cleaning the stem 145
8.1.2.3 Clean rear frame damper 145
8.1.2.4 Cleaning the wheel 145
8.1.2.5 Cleaning the drive elements 145
8.1.2.6 Cleaning the chain 146
8.1.2.7 Cleaning the battery 146
8.1.2.8 Cleaning the drive unit 147
8.1.2.9 Cleaning the display 147
8.1.2.10 Cleaning the brake 148
8.1.3 Servicing 149
8.1.3.1 Servicing the frame 149
8.1.3.2 Servicing the stem 149
8.1.3.3 Servicing the fork 149
8.1.3.4 Servicing the drive elements 149
8.1.3.5 Servicing the pedal 149
8.1.3.6 Servicing the chain 150
8.1.3.7 Servicing the drive elements 150
8.2 Maintenance 151
8.2.1 Wheel 151
8.2.2 Brake system 152
8.2.3 Electrical cables and brake cables 152
8.2.4 Gear shift 152
8.2.5 Stem 153
8.2.6 Checking the chain and belt tension 153
8.2.7 USB port 154
8.2.8 Suspension fork 154
8.3 Service 155
8.4 Adjusting and repairing 157
8.4.1 Use original parts and lubricants only 157
8.4.2 Axle with quick release 158
8.4.2.1 Checking the quick release 159
8.4.3 Adjusting the tyre pressure 160
8.4.3.1 Dunlop valve 160
8.4.3.2 Presta valve 161
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034-11572_1.0_29.08.2018 7
Table of contents
8.4.3.3 Schrader valve 162
8.4.4 Adjusting the gear shift 163
8.4.4.1 Cable-operated gear shift, single-cable 163
8.4.4.2 Cable-operated gear shift, dual-cable 164
8.4.4.3 Cable-operated twist grip, dual-cable 165
8.4.5 Offsetting brake lining wear 166
8.4.5.1 Hydraulically operated rim brake 166
8.4.5.2 Hydraulically operated disc brake 167
8.4.6 Replacing the lighting 167
8.4.7 Setting the headlight 167
8.4.8 Repair by the specialist dealer 167
8.5 Cargo 1000 accessories 168
8.5.1 Child seat 168
8.5.2 Bicycle trailer 170
8.5.3 Pannier rack 171
8.5.4 First aid 172
8.5.5 The electric drive system or display do not start up 173
8.5.5.1 System messages 174
8.5.5.2 Special system messages 174
9 Recycling and disposal 176
10 Appendix 178
10.1 System messages 178
10.2 EC declaration of conformity 183
10.3 Parts list 184
10.4 Table of figures 218
10.5 List of tables 221
10.6 Index 223
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About these instructions
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8
1 About these instructions
Read these operating instructions before
commissioning the bicycle to ensure you use all the
functions correctly and safely. The operating
instructions are not a substitute for personal
instruction by the supplying specialist dealer. The
operating instructions are a component part of the
bicycle. Therefore, if it is re-sold at a later time, they
must be handed over to the subsequent owner.
These operating instructions are mainly directed at the
rider and operator of the cycle. In general, they are
technical laypersons.
Staff at all specialist dealers have specialist training
and qualifications, and are therefore capable of
identifying risks and preventing hazards which may
arise during maintenance, servicing and repairs on the
bicycle. Information for specialist staff does not require
non-professionals to take any action.
1.1 Manufacturer
The manufacturer of the bicycle is:
HERCULES GmbH
Longericher Straße 2
50739 Köln, Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
Internet: www.hercules-bikes.de
Text passages which are expressly intended for
specialist staff (e.g. bicycle mechanics) are clearly
marked with a tool symbol.
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034-11572_1.0_29.08.2018 9
About these instructions
1.2 Laws, standards and directives
These operating instructions comply with the essential
requirements from:
• the Machinery Directive 2006/42/EC,
• Electromagnetic Compatibility Directive 2014/30/EU,
• EN ISO 12100:2010 Safety of machinery – General
principles of design – Risk assessment and reduction,
•EN15194:2015, Cycles – Electrically power assisted
cycles – EPAC bicycles,
•ISO4210, Cycles – Safety requirements for bicycles
•EN11243:2016, Cycles – Luggage carriers for
bicycles – Requirements and test methods,
•EN82079-1:2012, Preparation of instructions for use
– Structuring, content and presentation – Part 1:
General principles and detailed requirements,
• EN ISO 17100:2016-05, Translation Services –
Requirements for translation service.
1.3 Other valid documents
These operating instructions are only complete in
conjunction with the other valid documents.
The following document applies for this product:
• Charger operating instructions.
No other information is also applicable.
The constantly updated lists of approved accessories
and parts are available to specialist dealers.
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About these instructions
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10
1.4 Subject to change
The information contained in these operating
instructions are the approved technical specifications
at the time of printing. Any significant changes are
included in a new issue of the operating instructions.
You will find any modifications to these operating
instructions at:
www.hercules-bikes.de/de/de/index/downloads
1.5 Language
The original operating instructions are written in
German. A translation is not valid without the original
operating instructions.
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034-11572_1.0_29.08.2018 11
About these instructions
1.6 Identifying
1.6.1 Operating instructions
The identification number of these operating instructions
is made up of the document number, the version number
and the release date. It can be found on the cover page
and in the footer.
1.6.2 Bicycle
These HERCULES operating instructions refer to the
model year 2019. The production period is from July
2018 to June 2019. The instructions were issued in
July 2018.
The operating instructions are a component part of the
following bicycles:
Identification number 034-11572_1.0_29.08.2018
Table 1: Identification number of the operating instructions
Type number Model Bicycle type
19-P-0001 E-Imperial 180 S F8 Carrier bicycle
19-P-0002 E-Imperial 180 S F8 Carrier bicycle
19-P-0003 E-Imperial 180 S R8 Carrier bicycle
19-P-0004 E-Imperial 180 S R8 Carrier bicycle
19-P-0005 E-Imperial 180 S 9 Carrier bicycle
19-P-0006 E-Imperial 180 S 9 Carrier bicycle
19-P-0007 E-Imperial 180 S 9 Carrier bicycle
19-Q-0003 Montfoort F7 City and trekking
bicycle
19-Q-0004 Montfoort F7 City and trekking
bicycle
19-Q-0006 Montfoort plus F8 City and trekking
bicycle
Table 2: Type number, model and bicycle type categorisation
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About these instructions
034-11572_1.0_29.08.2018
12
19-Q-0007 Viverty-E F7 City and trekking
bicycle
19-Q-0008 Viverty-E R7 City and trekking
bicycle
19-Q-0010 Robert/a F7 Active Plus City and trekking
bicycle
19-Q-0011 Robert/a F7 Active Plus City and trekking
bicycle
19-Q-0012 Futura Compact 8 Folding bicycle
19-Q-0019 Futura Compact R8 Folding bicycle
19-Q-0020 Futura Compact R8 Folding bicycle
19-Q-0021 Futura Compact F8 Folding bicycle
19-Q-0022 Futura Compact F8 Folding bicycle
19-Q-0024 Robert/a R7 Active Plus City and trekking
bicycle
19-Q-0025 Robert/a R7 Active Plus City and trekking
bicycle
19-Q-0026 Robert/a deLuxe I F8 City and trekking
bicycle
19-Q-0027 Robert/a deLuxe I F8 City and trekking
bicycle
19-Q-0030 Robert/a deLuxe I R8 City and trekking
bicycle
19-Q-0031 Robert/a deLuxe I R8 City and trekking
bicycle
19-Q-0032 Robert/a PRO I F8 City and trekking
bicycle
19-Q-0033 Robert/a PRO I F8 City and trekking
bicycle
19-Q-0034 Robert/a PRO I R8 City and trekking
bicycle
19-Q-0035 Robert/a PRO I R8 City and trekking
bicycle
19-Q-0036 Robert/a PRO F8 City and trekking
bicycle
19-Q-0037 Robert/a PRO F8 City and trekking
bicycle
19-Q-0038 Robert/a PRO F8 City and trekking
bicycle
Type number Model Bicycle type
Table 2: Type number, model and bicycle type categorisation
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034-11572_1.0_29.08.2018 13
About these instructions
19-Q-0040 Robert/a PRO R8 City and trekking
bicycle
19-Q-0041 Robert/a PRO R8 City and trekking
bicycle
19-Q-0042 Robert/a F8 City and trekking
bicycle
19-Q-0043 Robert/a F8 City and trekking
bicycle
19-Q-0044 Robert/a F8 City and trekking
bicycle
19-Q-0046 Robert/a R8 City and trekking
bicycle
18-Q-0047 Robert/a R8 City and trekking
bicycle
19-Q-0053 Futura PRO I XT 11sp City and trekking
bicycle
19-Q-0054 Futura PRO I XT 11sp City and trekking
bicycle
19-Q-0055 Futura PRO I F14 City and trekking
bicycle
19-Q-0056 Futura PRO I F14 City and trekking
bicycle
19-Q-0057 Futura PRO I F14 City and trekking
bicycle
19-Q-0058 Futura PRO I-F360 City and trekking
bicycle
19-Q-0059 Futura PRO I-F360 City and trekking
bicycle
19-Q-0060 Futura PRO I-F360 City and trekking
bicycle
19-Q-0061 Futura COMP I LX 10sp City and trekking
bicycle
19-Q-0062 Futura COMP I LX 10sp City and trekking
bicycle
19-Q-0063 Futura COMP I LX 10sp City and trekking
bicycle
19-Q-0064 Futura Sport I 8.1 City and trekking
bicycle
19-Q-0065 Futura Sport I 8.1 City and trekking
bicycle
19-Q-0066 Futura Sport I 8.1 City and trekking
bicycle
Type number Model Bicycle type
Table 2: Type number, model and bicycle type categorisation
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About these instructions
034-11572_1.0_29.08.2018
14
19-Q-0067 Futura Sport I Deore 9sp City and trekking
bicycle
19-Q-0068 Futura Sport I Deore 9sp City and trekking
bicycle
19-Q-0069 Futura Sport I Deore 9sp City and trekking
bicycle
19-Q-0070 Futura Sport I-F8 City and trekking
bicycle
19-Q-0071 Futura Sport I-F8 City and trekking
bicycle
19-Q-0080 E-Joy F7 City and trekking
bicycle
19-Q-0081 E-Joy R7 City and trekking
bicycle
19-Q-0098 Futura PRO I-F11 City and trekking
bicycle
19-Q-0099 Futura PRO I-F11 City and trekking
bicycle
19-Q-0100 Futura PRO I-F11 City and trekking
bicycle
19-Q-0101 Futura Sport I-F8 City and trekking
bicycle
19-Q-0102 Futura Sport I-F8 City and trekking
bicycle
19-Q-0103 Futura Sport I-F8 City and trekking
bicycle
19-X-0082 Cargo 1000 Carrier bicycle
19-Y-0003 Rob Fold R8 Folding bicycle
19-Y-0004 Rob Fold F8 Folding bicycle
19-Y-0005 Rob Fold 9 Folding bicycle
19-Y-0006 Rob Fold 8 Carbon Folding bicycle
19-Y-0007 Rob Fold I-F8 Folding bicycle
19-Y-0008 Rob Fold I-R8 Folding bicycle
19-Y-0009 Rob Fold Pro I-F8 Folding bicycle
Type number Model Bicycle type
Table 2: Type number, model and bicycle type categorisation
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034-11572_1.0_29.08.2018 15
About these instructions
1.7 For your safety
The safety concept of the bicycle comprises four
elements:
• rider and/or operator instruction, and bicycle
maintenance and repair by the specialist dealer,
• the chapter on general safety,
• the warnings in these instructions and
• the safety marking on the type plates.
1.7.1 Instruction, training and customer service
The supplying specialist dealer will provide customer
service. Contact details can be found on the back page
of these operating instructions and in the data sheet. If
you are unable to contact your specialist dealer, you
will find other specialist dealers to attend to your
customer service needs on www.hercules-bikes.de.
The rider or the operator of the bicycle will be
instructed in person on the bicycle functions when the
supplying specialist dealer hands over the bicycle, if
not before. This instruction particularly covers the
bicycle's electrical functions and correct use of the
charger.
Each rider to whom this bicycle is provided must
receive instruction on the bicycle's functions. The
operating instructions must be submitted to each rider
in printed form and must be acknowledged and
adhered to.
The specialist dealer authorised to perform repairs and
maintenance work receives regular training.
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About these instructions
034-11572_1.0_29.08.2018
16
1.7.2 Basic safety notes
1.7.3 Warnings
Hazardous situations and actions are marked with
warnings. The warnings in these operating instructions
are shown as follows:
The following pictograms and signal words are used in
the operating instructions for warnings and information
notices:
These operating instructions have a chapter with
general safety notes [Chapter 2, page 22]. The
chapter stands out because of its grey background.
Type and source of the danger
Description of the danger and the consequences.
Measures
SIGNAL WORD
Will lead to serious or even fatal injuries if ignored.
High-risk hazard.
May lead to serious or even fatal injuries if ignored.
Medium-risk hazard.
May lead to minor or moderate injuries. Low-risk
hazard.
May lead to material damage if ignored.
Table 3: Meanings of the signal words
DANGER
!
WARNING
!
CAUTION
!
NOTICE
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034-11572_1.0_29.08.2018 17
About these instructions
1.7.4 Safety markings
The following safety markings are used on the
bicycle's type plates:
1.8 For your information
1.8.1 Instructions for actions
Instructions for actions are structured in accordance
with the following pattern:
Requirements (optional)
Instruction for action
Result of the action (optional)
1.8.2 Information on the type plate
Alongside the warnings, the type plates of the
products also contain other important information on
the bicycle:
General warning
Adhere to the instructions for use
Table 4: Meaning of safety markings
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034-11572_1.0_29.08.2018
18
Suitable for tarmacked and paved roads – no off-road
riding or jumps
Suitable for tarmacked roads, cycle paths and firm
gravel paths and roads, longer sections with
moderate slopes and jumps up to 15 cm.
Suitable for tarmacked roads, cycle paths and easy to
demanding off-road riding, sections with moderate
slopes and jumps up to 61 cm.
Suitable for tarmacked roads, cycle paths and easy to
demanding off-road riding, limited downhill use up to
25 km and jumps up to 122 cm.
Suitable for tarmacked roads, cycle paths and easy to
extremely difficult off-road riding, unlimited downhill
use and any jumps
Table 5: Relevance of area of use
City and trekking bicycle
Child's bicycle / bicycle for young adults
Mountain bike
Racing bicycle
Carrier bicycle
Folding bicycle
Table 6: Relevance of bicycle type
EN_034-11572_1.0_09.18_HERCULES BOSCH_Inhalt.book Page 18 Wednesday, August 29, 2018 6:21 PM