HERO HUNK 150R User manual

PREFACE No : IB44A
Thank you for selecting a HMCL Niloy Bangladesh Ltd. HUNK 150R. We wish you many
miles of continued riding pleasure in the years ahead.
We, at HMCL Niloy Bangladesh Ltd., are committed to demonstrate excellence in our
environment performance on a continual basis, as an intrinsic element of our corporate
philosophy. To achieve this we commit ourselves to continue product innovations to improve
environment compatibility and strengthen the green supply chain. We are also using non
asbestos brake shoes and engine gaskets which are environment friendly in nature.
Authorised Distributor or dealer(s) of the Distributor (‘‘Dealer’’) will be glad to provide you
further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
This booklet is your guide to the basic operation and maintenance of your new HMCL Niloy
Bangladesh Ltd. HUNK 150R. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
HMCL Niloy Bangladesh Ltd. RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM HMCL Niloy Bangladesh Ltd.
NOTE

Pg. No. Pg. No.
CONTENTS
CARBURETOR 41
CLUTCH LEVER FREE PLAY 43
BRAKES 49
CLEANING 38
JOB APPLICABLE TO PERIODIC SERVICES
SERVICE ADVICE SHEET
OIL FILTER SCREEN & CENTRIFUGAL FILTER
BYSTARTER OPERATION 45
THROTTLE OPERATION 44
DRIVE CHAIN SLACKNESS 45
NUT, BOLTS & FASTENERS 58
CATALYTIC CONVERTER 62
DRIVE CHAIN SLIDER INSPECTION 48
VALVE CLEARANCE ADJUSTMENT 42
ENGINE OIL 36
AIR CLEANER 39
SUSPENSION 51
MAIN/SIDE STAND LUBRICATION 54
STOP LAMP SWITCH 61
HEADLAMP FOCUS ADJUSTMENT 61
AIR SUCTION VALVE (ASV) 62
POLISHING OF VEHICLE 63
WHEEL 52
TUBELESS TYRE 55
BATTERY 58
BASIC TROUBLESHOOTING 64
DELIVERY CERTIFICATE
FUSE REPLACEMENT 60
GENUINE PARTS
SERVICE RECORD SHEET
OWNERSHIP RECORD AND DATA
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
MAINTENANCE 30
SAFE RIDING TIPS 12
FEATURES 19
•Important Safety Information 10
SIDE STAND INDICATOR/SWITCH 21
FUEL VALVE 23
ACCESSORIES & MODIFICATIONS 9
SPARK PLUG INSPECTION 36
PARKING/TOOL KIT 29
RIDING/BRAKING 27
MAINTENANCE SCHEDULE 33
TIPS FOR HEALTHY ENVIRONMENT 13
•Instruments and Indicators 15
FUEL TANK 22
HELMET HOLDER 24
VEHICLE SAFETY 10
•Protective Apparel 11
PART FUNCTION 14
•LCD panel 17
•Steering Lock 19
HANDLEBAR SWITCHES CONTROL 19
VEHICLE SPECIFICATION 7
ANTI-THEFT TIPS 9
SEAT LOCK 24
STARTING THE ENGINE 62
SAFETY PRECAUTION 32
PRE-RIDE INSPECTION 25
ABS INDICATOR 21
•Ignition switch 14
CLEANING AND WASHING THE VEHICLE 30

VIN: PS1KCU04#########
Model: HUNK 150R
VIN Engine
Variants KCU04 KC13EH
Electric start/Front disc with ABS/Rear disc/Cast wheel
PS1 KCU04 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: KC13EH########
MC20AA # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
VIN and Engine No. may be required:
•During registration of the vehicle.
•For dealing with legal & insurance departments.
1
VEHICLE IDENTIFICATION
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
PS1KCU04#########
KC13EH#
#######
KCS37 KC13EH
Electric start/Front disc Non ABS/Rear disc/Cast wheel

FRONT VIEW
1. Front fender
2. Front right turn signal lamp
3. Right position lamp
4. Front visor
5. Left position lamp
6. Front left turn signal lamp
7. Headlamp
7
1
2
4
6
5
3
*Accessories and features shown may not be part of standard fitment.
2
VEHICLE VIEWS

REAR VIEW
1. Left rear turn signal lamp
2. Tail/stop lamp
3. Licence plate lamp
4. Right rear turn signal lamp
6. Rear fender
5. Rear reflex reflector
2
1
3
*Accessories and features shown may not be part of standard fitment.
3
4
5
6

(3) Mode button
(5) Horn switch
(8) Pass lamp switch
(1) Fuel tank cap
(2) Tachometer
(4) Bystarter lever
(6) Turn signal switch
(7) Clutch lever
(10) Turn signal indicator
(9) Set button
(11) ABS indicator
(12) High beam indicator
(15) Front brake master cylinder
(13) Neutral indicator
(14) Side stand indicator
(16) Rear view mirror
(19) Electric starter switch
(21) LCD panel
(23) Ignition switch
(17) Front brake lever
(22) Fuel gauge
(20) Engine stop switch
(18) Throttle grip
TOP VIEW
7
4
*Accessories and features shown may not be part of standard fitment.
5
6
8
4
3
2
13 14 15 16
1110 12 9
19
20
17
18
21
23
22
1

(5) Gear shift pedal
(1) Side reflex reflector
(3) Belly pan
(2) Fuel valve
(4) Starter motor
(6) Rider foot rest
(7) Side stand
(9) Saree guard
(8) Pillion foot rest
(10) Rear grip
(13) Battery compartment (inside)
(15) Air suction valve
(14) Side stand switch
(11) Seat lock
(12) Left side cover
*Accessories and features shown may not be part of standard fitment.
5
LEFT SIDE VIEW
59
10111215 14
27 8
13
13
6
4

(2) Brake pedal
(1) Rear master cylinder
(4) Rear brake fluid reservoir
(5) Oil level dipstick
(6) Front caliper assembly
(3) Kick starter pedal
(7) Front disc
(9) Seat
(12) Rear caliper assembly
(14) Rear disc
(8) Carburetor
(10) Fuse box
(11) Document & Tool kit compartment
(13) Exhaust muffler
RIGHT SIDE VIEW
2
11
*Accessories and features shown may not be part of standard fitment.
6
34
8
156 7
9
13
14
12
10