HERO Passion Xpro User manual

PREFACE
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your motorcycle is conforming to latest (Bharat stage-III norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp Passion XPRO. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
Thank you for selecting a Hero MotoCorp Passion XPRO. We wish you many miles of
continued riding pleasure in the years ahead.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE

Pg. No. Pg. No.
STARTING THE ENGINE 22
îIgnition switch 10
PARTS FUNCTION 9
PRE-RIDE INSPECTION 18
TOOL KIT/FIRST AID KIT 20
SAFE RIDING TIPS 4
RIGHT HANDLEBAR CONTROLS 12
HELMET HANGER/FUEL VALVE 13
îInstruments & Indicators 9
îFuel gauge/odometer/trip meter 11
PRODUCT SPECIFICATION 2
LEFT HANDLEBAR CONTROLS 11
îService due indicator 11
STEERING LOCK 13
SEAT LOCK 13
FUEL TANK 14
ENGINE OIL 15
MOTORCYCLE IDENTIFICATION 1
ENGINE OIL TOP UP PROCESS 15
MOTORCYCLE VIEWS 6
ENGINE OIL REPLACEMENT PROCESS 16
TIPS FOR HEALTHY ENVIRONMENT 5
TYRES 16
RIDING/BRAKING 19
PARKING/DOCUMENT COMPARTMENT 20
SAFETY PRECAUTION 21
MAINTENANCE
îMaintenance Schedule 23
îOil filter screen & Centrifugal filter 25
îSpark plug 25
îThrottle operation 27
îCarburetor 29
îAir cleaner 26
î Clutch 29
îDrive chain 30
îFront brake 32
îValve clearance 28
îRear brake 34
îBattery 36
î Stop lamp switch 38
REAR WHEEL REMOVAL 40
îHeadlamp adjustment 38
WASHING THE MOTORCYCLE 41
CATALYTIC CONVERTER 42
SUSPENSION 39
HERO GENUINE PARTS
BASIC TROUBLESHOOTING 43
FRONT WHEEL REMOVAL 39
ROAD SIGNS 45
WARRANTY DETAILS
ZONAL/REGIONAL/AREA OFFICES
AIR SUCTION VALVE 42

MBLXXXXAEYZXYYYYY
XXXXABY
ZXYYYYY
2. For dealing with Legal & Insurance Departments.
VIN and Engine No. may be required:
1. During registration of the motorcycle.
Location: Stamped on the right side of the
steering head tube.
VIN: MBLXXXXAEYZXYYYYY
Location: Stamped on the lower side of the
left Crankcase.
Engine No.: XXXXABYZXYYYYY
Model: Passion XPRO VIN
AA
AB
Engine
AA
AA
Cast wheel/Kick start/Drum
Spoke wheel/Kick start/Drum
Variants
XXXXEV Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
MBL XXXXAE Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
Spoke wheel/Electric start/Drum
Cast wheel/Electric start/Drum AC
AD AB AB
Vehicle Identification Number (VIN) Engine No.
Cast wheel/Electric start/Disc AE AB
MOTORCYCLE IDENTIFICATION
1

SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2005 mm
765 mm
1115 mm
1265 mm
795 mm
170 mm
113 kg (Spoke/Kick), 114 kg (Spoke/Self)
Weight
Engine oil
Fuel tank
Fuel reserve capacity
Front fork oil disassembly
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance (cold)
Idle speed
Front Suspension
Rear Suspension
1litre at disassembly and 0.85 litre at draining
9.5 litres (Minimum)
2.1 litres (Usable)
167 ml
6.40 kW (8.7 Ps) @ 7500 r/min
9.36 N-m @ 5500 r/min
50.0x55.60 mm
9.0:1
109.1 cc
0.8-0.9 mm
0.10 mm
0.15 mm
1400±100 r/min
Telescopic Hydraulic Shock Absorbers
Swing arm with adjustable Hydraulic Shock
Absorbers
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug
NGK-CPR 7EA 9
PRODUCT SPECIFICATION
115 kg (Caste/Kick), 116 kg (Caste/Self)
2

PRODUCT SPECIFICATION SPECIFICATIONSITEM
*MF stands for Maintenance Free
**MFR stands for Multi-Focal Reflector
Trail length 85 mm
Tyre size 80/100x18-47P (Tubeless for Caste Wheel)
90/90x18-51P (Tubeless for Caste Wheel)
Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
3.722 (67/18)
3.0714 (43/14)
3.182 (35/11)
1.765 (30/17)
1.190 (25/21)
0.916 (22/24)
12V-3Ah *MF Battery ETZ-4
Transmission
Electricals
Spoke Wheel/Cast Wheel (Optional)
Spoke Wheel/Cast Wheel (Optional)
Front Wheel
Rear Wheel
nd
2
Brakes Dia. 130 mm Internal expanding shoe type
Dia. 240 mm (Optional)
Dia. 130 mm Internal expanding shoe type
Front (Drum type)
Front (Disc type)
Rear (Drum type)
Caster 26°
12V-5/21W-**MFR
Alternator
Starting system
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter illumination
Neutral indicator
Turn signal indicator
Hi Beam indicator
Fuse
140W
Kick/Electric Start (Optional)
10A/15A
12V-35/35W Halogen Bulb-**MFR
L.E.D.
L.E.D.
12V-1.2W
L.E.D.
12V-10Wx4 MFR**
3

îTo make yourself more visible, wear bright
reflective clothing that fits well.
îDuring night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
îAlways wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îRide defensively and at a steady speed
(between 40-50 km/hr).
îAlways conduct simple pre-ride inspection
(page 19).
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îGive way to others on the road and signal
before you make a turn.
îRespect road signs and obey traffic rules for
your own safety and that of others on the
road (page 47 & 48).
îTake care of loose/hanging clothes while
solo/pillion riding.
îGet your motorcycle serviced regularly by
the Authorised Hero MotoCorp workshop.
îDo not litter the road.
îAvoid sudden acceleration, braking and
turning of your motorcycle.
îNever touch any part of the hot exhaust
system like muffler.
îDo not cross the continuous white/
yellow line in the center of the road, while
overtaking.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
îNever use cell phone while riding the
motorcycle.
îNever shift gears without disengaging the
clutch and closing the throttle.
îNever ride under the influence of alcohol or
drugs.
îNever take your hands off the steering
handle while riding.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
SAFE RIDING TIPS
Do's: Don't:
4

îGenuine spares: Always insist on Hero MotoCorp genuine parts as spurious or incompatible
spares and accessories can upset or deteriorate your motorcycle’s running condition.
îNoise pollution: Noise beyond a certain decibel is pollution. Whether it is from horns or
defective mufflers, excessive noise will cause headaches and discomfort.
îEmission pollution: Get emission of your motorcycle checked by Authorised agencies atleast
once every 3 months or as notified by the government from time to time.
îRegular servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be tuned
regularly, which will also help reduce pollution and improve vehicle performance & fuel
efficiency.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km (with top up
every 3000 km) to keep the engine fit and environment healthy.
îFuel saving & reduce pollution: Switch "OFF" the engine while waiting at traffic signal points
to save fuel and reduce pollution, if the waiting period is long.
SOME TIPS FOR HEALTHY ENVIRONMENT
5

(6) Pass lamp switch
(7) Headlamp dimmer switch
(8) High beam indicator
(9) Neutral indicator
(2) Turn signal switch
(5) Rear view mirror
(10) Speedometer
(4) Headlamp switch
(1) Horn switch
(3) Clutch lever
(15) Front brake lever
(17) Electric starter switch (Optional)
(11) Turn Signal Indicator lamp
(18) Ignition switch with steering lock
(12) LCD panel
(14) Master cylinder (Optional)
(16) Throttle grip
(19) Fuel tank cap
(13) Reset button
*Accessories and features shown may not be part of standard fitment.
10
16
17
18
19
15
5
4
3
2
1
697 811 12 14
13
10
MOTORCYCLE VIEWS
TOP VIEW
6

(1) Air suction valve
(3) Fuel valve
(2) Leg guard (Optional)
(5) Gear shift pedal
(6) Rider foot rest
(4) Carburetor
(12) Saree guard
(8) Side stand
(7) Main stand
(11) Seat lock/Helmet hanger
(10) Women pillion step
(9) Side cover left
(13) Rear turn signal lamp
(14) Reflex reflector
(15) Tail/Stop lamp
(16) Rear grip
(17) Front turn signal lamp
*Accessories and features shown may not be part of standard fitment.
1
MOTORCYCLE VIEWS
LEFT SIDE VIEW
43
2
19
8
57
612
11
10
17
16
15
14
13
7