HERO XTREME 200R User manual

PREFACE No : IB15A
Thank you for selecting a Hero MotoCorp XTREME 200R. We wish you many miles of
continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable environment legislation and strengthen the green
supply chain.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XTREME 200R. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Authorised Distributor or the authorised dealer(s) of the Distributor ("Dealer") will be glad
to provide further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
NOTE

Pg. No. Pg. No.
CONTENTS
OIL FILTER SCREEN & CENTRIFUGAL FILTER
CLEANING 38
AIR CLEANER 39
CARBURETOR 41
VALVE CLEARANCE ADJUSTMENT 42
CLUTCH LEVER FREE PLAY 43
THROTTLE OPERATION 44
BYSTARTER OPERATION 45
DRIVE CHAIN SLACKNESS 45
DRIVE CHAIN SLIDER INSPECTION 48
BRAKES 49
SUSPENSION 51
WHEEL 52
MAIN/SIDE STAND LUBRICATION 54
TUBELESS TYRE 55
NUT, BOLTS & FASTENERS 58
BATTERY 58
FUSE REPLACEMENT 60
STOP LAMP SWITCH 61
HEADLAMP FOCUS ADJUSTMENT 61
CATALYTIC CONVERTER 62
AIR SUCTION VALVE (ASV) 62
EVAPORATIVE EMISSION CONTROL SYSTEM 63
POLISHING OF VEHICLE 63
BASIC TROUBLESHOOTING 64
DELIVERY CERTIFICATE
HERO GENUINE PARTS
JOB APPLICABLE TO PERIODIC SERVICES
SERVICE RECORD SHEET
SERVICE ADVICE SHEET
OWNERSHIP RECORD AND DATA
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
VEHICLE SPECIFICATION 7
ACCESSORIES & MODIFICATIONS 9
ANTI-THEFT TIPS 9
VEHICLE SAFETY 10
•Important Safety Information 10
•Protective Apparel 11
SAFE RIDING TIPS 12
TIPS FOR HEALTHY ENVIRONMENT 13
PART FUNCTION 14
•Ignition switch 14
•Instruments and Indicators 15
•LCD panel 17
•FEATURES 19
HANDLEBAR SWITCHES CONTROL 19
ABS INDICATOR 21
SIDE STAND INDICATOR/SWITCH 21
FUEL TANK 22
FUEL VALVE 23
SEAT LOCK/HELMET HOLDER 24
PRE-RIDE INSPECTION 25
STARTING THE ENGINE 62
RIDING/BRAKING 27
PARKING/TOOL KIT 29
CLEANING AND WASHING THE VEHICLE 30
MAINTENANCE 30
SAFETY PRECAUTION 32
MAINTENANCE SCHEDULE 33
SPARK PLUG INSPECTION 36
ENGINE OIL 36

VIN: MBLXXU01XYZXYYYYY
Model: Xtreme 200R
VIN Engine
Variants U01 AA
Electric start/Front disc with ABS/Rear disc/Cast wheel
MBL XXU01 Y Z X YYYYY
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
X
Check
Digit
Engine No.: XXXXAAYZXYYYYY
XXXXAA Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
VIN and Engine No. may be required:
•During registration of the vehicle.
•For dealing with legal & insurance departments.
1
VEHICLE IDENTIFICATION
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLXXU01XYZXYYYYY
XXXXAAY
ZXYYYYY
S01 AA
Electric start/Front disc Non ABS/Rear disc/Cast wheel

FRONT VIEW
1. Front fender
2. Front right turn signal lamp
3. Right position lamp
4. Front visor
5. Left position lamp
6. Front left turn signal lamp
7. Headlamp
7
1
2
4
6
5
3
*Accessories and features shown may not be part of standard fitment.
2
VEHICLE VIEWS

REAR VIEW
1. Left rear turn signal lamp
2. Tail/stop lamp
3. Licence plate lamp
4. Right rear turn signal lamp
5. Rear reflex reflector
6. Rear fender
2
1
3
*Accessories and features shown may not be part of standard fitment.
3
4
5
6

(1) Fuel tank cap
(2) Tachometer
(3) Mode button
(4) Bystarter lever
(5) Horn switch
(6) Turn signal switch
(7) Clutch lever
(8) Pass lamp switch
(9) Set button
(10) Turn signal indicator
(11) ABS indicator
(12) High beam indicator
(13) Neutral indicator
(14) Side stand indicator
(15) Front brake master cylinder
(16) Rear view mirror
(17) Front brake lever
(18) Throttle grip
(19) Electric starter switch
(20) Engine stop switch
(21) LCD panel
(22) Fuel gauge
(23) Ignition switch
TOP VIEW
7
4
*Accessories and features shown may not be part of standard fitment.
5
6
8
4
3
2
13 14 15 16
1110 12 9
19
20
17
18
21
23
22
1

(1) Side reflex reflector
(2) Fuel valve
(3) Belly pan
(4) Starter motor
(5) Gear shift pedal
(6) Main stand
(7) Rider foot rest
(8) Side stand
(9) Pillion foot rest
(10) Saree guard
(11) Rear grip
(12) Seat lock
(13) Left side cover
(14) Battery compartment (inside)
(15) Side stand switch
(16) Air suction valve
LEFT SIDE VIEW
*Accessories and features shown may not be part of standard fitment.
4510
11121316 15
5
268 9
13
14
7

(1) Rear master cylinder
(2) Brake pedal
(3) Kick starter pedal
(4) Rear brake fluid reservoir
(5) Oil level dipstick
(6) Front caliper assembly
(7) Front disc
(8) Carburetor
(9) Seat
(10) Fuse box
(11) Document & Tool kit compartment
(12) Rear caliper assembly
(13) Exhaust muffler
(14) Rear disc
RIGHT SIDE VIEW
2
11
*Accessories and features shown may not be part of standard fitment.
6
34
8
156 7
9
13
14
12
10