HERO XPULSE 200 PROGRAMMED FI User manual

PREFACE
Thank you for selecting a Hero MotoCorp XPULSE 200 PROGRAMMED FI. We wish
you many miles of continued riding pleasure in the years ahead.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XPULSE 200 PROGRAMMED FI. Please take time to read it carefully.
As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.
Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘XPULSE 200 ’ COMPLIES PROGRAMMED FI
WITH THE LATEST EMISSION NORMS.

As per Ministry of Road Transport & Highways (Government of India) vide
Notification G.S.R. 540(E), Hemostatic agent is excluded from first aid kit in
reduction from existing kit effective from 31st August 2020.
ADDENDUM

Pg. No. Pg. No.
CONTENTS
CATALYTIC CONVERTER 72
HERO GENUINE PARTS
ROAD SIGNS 77
NUT, BOLTS & FASTENERS 68
SIDE STAND LUBRICATION 66
BASIC TROUBLESHOOTING 74
ZONAL/REGIONAL/AREA OFFICES
EVAPORATIVE EMISSION CONTROL SYSTEM 73
NAVIGATION SIGNS 79
TYRES 66
FUSE REPLACEMENT 70
HEADLAMP FOCUS ADJUSTMENT 72
STOP LAMP SWITCH 71
POLISHING OF VEHICLE 73
BATTERY 69
WARRANTY
DRIVE CHAIN SLIDER INSPECTION 60
SPARK PLUG INSPECTION 48
MAINTENANCE 43
ENGINE OIL COOLER 52
CLUTCH LEVER FREE PLAY 55
DRIVE CHAIN SLACKNESS 57
THROTTLE OPERATION 56
BRAKES 60
CLEANING 50
OIL FILTER SCREEN & CENTRIFUGAL FILTER
ENGINE OIL 49
SAFETY PRECAUTION 44
VALVE CLEARANCE ADJUSTMENT 54
WHEEL 64
SUSPENSION 63
MAIN STAND (OPTIONAL)/
MAINTENANCE SCHEDULE 45
AIR CLEANER 52
VEHICLE IDENTIFICATION 1
VEHICLE VIEWS 2
VEHICLE SPECIFICATION 7
•Important safety information 9
•Off-road safety 11
•Load limits and guidelines 11
•Accessories & modifications 13
•Protective apparel 10
SAFE RIDING TIPS 14
TIPS FOR HEALTHY ENVIRONMENT 15
PART FUNCTION 16
•Ignition switch 16
VEHICLE SAFETY 9
•LCD panel 19
FEATURES 23
HANDLEBAR SWITCHES CONTROL 30
ABS INDICATOR 32
•Instruments and indicators 17
SIDE STAND INDICATOR/SWITCH 32
FUEL TANK 34
SEAT LOCK 35
HELMET HOLDER 35
ANTI-THEFT TIPS 13
PARKING/TOOL KIT 41
STARTING THE ENGINE 37
RIDING 39
FIRST AID KIT 42
CLEANING AND WASHING OF VEHICLE 42
USB CHARGER 35
PRE-RIDE INSPECTION 36
BRAKING 39

VIN: MBLLDL05#########
Model: XPULSE 200 PROGRAMMED FI
VIN Engine
Variants
LDL05 MC20AG
Electric start/Front disc with ABS/Rear disc/Spoke wheel
MBL LDL05 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: MC20AG########
MC20AG # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
•For dealing with legal & insurance departments.
VIN and Engine No. may be required:
•During registration of the vehicle.
1
VEHICLE IDENTIFICATION
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Location: Stamped on the right side of the
steering head tube.
Vehicle Identification Number (VIN)
MBLLDL05#########
MC20AG#
#######

FRONT VIEW
(4) Front right turn signal lamp
(3) Right position lamp
(2) Headlamp (High beam)
(1) Leg guard
(5) Right hand guard
(6) Wind screen
(9) Front left turn signal lamp
(7) Left hand guard
(8) Headlamp (Low beam)
(11) Engine oil cooler
(10) Left position lamp
2
VEHICLE VIEWS
*Accessories and features shown may not be part of standard fitment.
4
5
3
2
1
7
6
9
8
10
11

REAR VIEW
(1) Rear fender
(2) Rear reflex reflector
(3) Left rear turn signal lamp
(5) Licence plate lamp
(4) Tail/stop lamp
(6) Right rear turn signal lamp
3
*Accessories and features shown may not be part of standard fitment.
3
4
2
1
5
6

(4) Turn signal switch
(8) LCD panel of Meter console. refer
instruments and indicators (page 17)
for fuel gauge, speedometer and other
features of console
(5) Clutch lever
(2) Ignition switch with key
(3) Horn switch
(1) High beam indicator
(9) Side stand indicator
(10) Left turn signal indicator
(6) Rear view mirrors
(7) Pass lamp switch
(11) Neutral indicator
(12) Right turn signal indicator
(13) Programmed FI malfunction indicator
lamp (MIL)
(14) Mode (M) and Set (S) buttons
(15) Front brake master cylinder/Reservoir
(16) Engine stop/kill switch
(17) Front brake lever
(18) Throttle grip
(19) Electric starter switch
(20) ABS indicator
(21) Fuel tank cap
TOP VIEW
4
3
M
S
14
*Accessories and features shown may not be part of standard fitment.
4
7
2
6816
19
1
5
910 11 12 13 15
17
18
20
21

(6) Main stand (optional)
(3) Starter motor
(5) Rider footrest
(4) Gear shift pedal
(1) Side reflex reflector
(2) Front hugger fender (7) Side stand
(11) Rear grip
(8) Pillion foot rest
(9) Saree guard
(10) Seat lock
(12) Seat
(14) Battery compartment (inside)
(16) Front fender
(13) Left side cover
(15) Side stand switch
LEFT SIDE VIEW
5
7
46
14 12
*Accessories and features shown may not be part of standard fitment.
159
15
16
238
10
1113

(1) Rear caliper assembly
(6) Bash plate
(7) Oil level dipstick
(3) Kick starter pedal
(4) Rear brake master cylinder
(8) Front caliper assembly
(5) Brake pedal
(2) Rear brake fluid reservoir (10) Throttle body
(13) USB charger & First aid kit compartment (inside)
(9) Front disc
(11) Right side cover
(12) Tool kit compartment (inside)
(14) Air cleaner assembly (inside)
(16) Rear disc
(15) Exhaust muffler assembly
RIGHT SIDE VIEW
6
13 12 11
*Accessories and features shown may not be part of standard fitment.
8
4
14
56
15
16
12 3 79
10