HERO Splendor iSmart 110 User manual

PREFACE No : IB7A
Thank you for selecting a Hero MotoCorp . We wish you many miles Splendor iSmart 110
of continued riding pleasure in the years ahead.
We, at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility and strengthen the green supply chain. We are also using non asbestos brake
shoes and engine gaskets which are environment friendly in nature.
This booklet is your guide to the basic operation and maintenance of your new Hero
MotoCorp . Please take time to read it carefully. As with any fine Splendor iSmart 110
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
Authorised Distributor or the authorised dealer(s) of the Distributor (”Dealer”) will be glad to
provide you further information or assistance and to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

All information, illustration, photograph, directions, specifications and other
contents covered in this owner's manual are based on the latest product information
available at the time of its printing approval, and the accuracy or correctness of the
same is not undertaken or guaranteed. Hero MotoCorp Ltd reserves the right to
make changes in its contents at any time without notice and/or incurring any
obligation, whatsoever. no one is allowed to reproduce any part of this publication
without obtaining prior written permission from Hero MotoCorp Ltd.
NOTE

Pg. No.
CONTENTS
Pg. No.
MAINTENANCE 28
î Maintenance Schedule 28
î Oil filter screen & Centrifugal filter 31
î Spark plug 31
î Air cleaner 32
î Throttle operation 34
î Valve clearance 34
î Carburetor (Idle speed) 36
îThrottle controlled ignition system 37
î Clutch 37
î Drive chain 38
î Front brake 40
î Rear brake 41
î Brake wear indicator 42
î Battery 43
î Fuse replacement 45
î Stop lamp switch 46
î Side stand/side stand indicator 46
î Headlamp adjustment 47
î Suspension 47
î Front wheel 48
î Rear wheel 49
î Washing the motorcycle 50
î Catalytic converter 50
î Air suction valve 51
BASIC TROUBLESHOOTING 52
DELIVERY CERTIFICATE
HERO GENUINE PARTS
JOB APPLICABLE TO PERIODIC SERVICES
SERVICE RECORD SHEET
SERVICE ADVICE SHEET
OWNERSHIP RECORD AND DATA
MOTORCYCLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
SAFE RIDING TIPS 4
ACCESSORIES & MODIFICATIONS 5
ANTI-THEFT TIPS 5
TIPS FOR HEALTHY ENVIRONMENT 6
MOTORCYCLE VIEWS 7
PARTS FUNCTION 10
îInstruments & Indicators 10
îOdometer/Tripmeter 11
îService reminder indicator/Seat lock 11
îHelmet hanger 11
îIgnition switch 12
îLeft handlebar controls 13
îRight handlebar controls 13
îi3s (Idle stop start system) 14
îSide stand indicator/switch 15
îFuel valve 16
îFuel tank 17
îENGINE OIL 18
ENGINE OIL LEVEL CHECK 18
TOP UP PROCESS 18
ENGINE OIL REPLACEMENT PROCESS 18
TYRES WITH TUBE 19
TUBELESS TYRES 21
PRE-RIDE INSPECTION 23
RIDING 24
BRAKING/PARKING/TOOL KIT 25
SAFETY PRECAUTIONS 26
STARTING THE ENGINE 27

MBLXXXXAXYZXYYYYY
XXXXEPY
ZXYYYYY
VIN No. and Engine No. may be required:
îDuring registration of the motorcycle.
îFor dealing with Legal & Insurance Departments.
VIN No.
Location: Stamped on the right side of the
steering head tube.
VIN No.: MBLXXXXAXYZXYYYYY
Engine No.
Location: Stamped on the lower side of the
left Crankcase.
Engine No.: XXXXEPYZXYYYYY
Model: Splendor iSmart 110
VIN
AW
Engine
EP
Variants
XXXXEP Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
MBL XXXXAX Y Z X YYYYY
Manufacturer
code Vehicle
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
Electric start/Drum/Spoke wheel
MOTORCYCLE IDENTIFICATION
Electric start/Drum/Cast wheel AX EP
1

Engine oil
Fuel tank capacity
Fuel reserve capacity
Front fork oil
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance
Idle speed
Front Suspension
Rear Suspension
Caster angle
1.25 litres at disassembly and 1.1 litres at draining
8.5 litres (Minimum)
2.0 litres, (1.4 litres-Usable reserve)
163 ml
6.70 kW (9.11 Ps) @ 7500 rpm
0.92 kgf-m (9.0 N-m) @ 5500 rpm
53.0x49.5 mm
10:1
109.15 cc
0.6-0.7 mm
0.10 mm
0.12 mm
1500±100 rpm
Telescopic Hydraulic Shock Absorbers
Swingarm with adjustable Hydraulic
Shock Absorbers
26°
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug
PRODUCT SPECIFICATION SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2015 mm
770 mm
1055 mm
1245 mm
790 mm
165 mm
115 kg (Cast wheel)/114 kg (Spoke wheel)
Weight
NGK-CR7HSA, BOSCH-UR4AC
2
Minimum turning radius 1877 mm
Front fork travel 105 mm

* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector
SPECIFICATIONSITEM
Trail length 87 mm
(Tyre with Tube &
Tubeless Tyre) Front
Rear
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
3.722 (67/18)
2.857 (40/14)
3.182 (35/11)
1.705 (29/17)
1.238 (26/21)
0.958 (23/24)
*MF Battery (ETZ-4), 12V-3Ah
Transmission
Electricals
Spoke Wheel/Cast Wheel (optional)
Spoke Wheel/Cast Wheel (optional)
Front Wheel
Rear Wheel
nd
2
Alternator
Starting System
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter Illumination
Neutral indicator
Turn signal indicator
115 W @ 5000 rpm
LED
12V-1.12W
LED
Brakes Dia. 130 mm
Dia. 110 mm
Front (Drum type)
Rear (Drum type)
Hi Beam indicator LED
i3s indicator LED
Side stand indicator LED
Fuse 10 A, 15 A
PRODUCT SPECIFICATION
2.75x18-4 PR & 80/100-47P
2.75x18-6 PR & 80/100-54P
Tyre size
Electric Start (i3s Idle Stop Start System)
12V-35W/35W Trapezoidal halogen bulb, **MFR
12V-5/21W, **MFR
12V-10Wx4 Nos.(Amber bulb with clear lens), **MFR
Position lamp 12V-5W
3
Rear suspension travel 73.5 mm

SAFE RIDING TIPS
4
Do's:
îAlways conduct simple pre-ride inspection
(page 23).
îAlways wear a helmet with chinstrap
securely fastened and insist on a helmet for
your pillion rider. Helmet should conform as
per safety standards applicable in your
country.
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îRide defensively and at a steady speed
(between 40-50 km/hr).
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îDuring night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
îGive way to others on the road and signal
before you make a turn.
îTo make yourself more visible, wear bright
reflective clothing that fits well.
îTightly wrap loose/hanging clothes & avoid
entangling with moving parts.
îGet your motorcycle serviced regularly by
the Authorised Distributor/Dealer.
Don't
îNever use cell phone while riding the
motorcycle.
îAvoid sudden acceleration, braking and
turning of your motorcycle.
îNever shift gears without disengaging the
clutch and closing the throttle.
îNever touch any part of the hot exhaust
system like muffler.
îNever ride under the influence of alcohol or
drugs.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
îDo not litter the road.
îDo not cross the continuous white/ yellow
line in the center of the road, while
overtaking.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
îNever take your hands off the steering
handle while riding.

Accessories
îMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or steering
travel, affect your riding position or interfere
with operating any controls.
îBe sure electrical equipment does not exceed
the motorcycle's electrical system capacity
(page 3). A blown fuse can cause a loss of
lights.
îDo not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and their
use can seriously impair your motorcycle's
handling.
Modifying your motorcycle or using non-
Hero MotoCorp accessories can make your
motorcycle unsafe. Before you consider
making any modifications or adding an
accessory, be sure to read the following
information.
ACCESSORIES & MODIFICATIONS Modifications
We strongly advise you not to remove any
original equipment or modify your motorcycle
in any way that would change its design or
operation. Such changes could seriously
impair your motorcycle's handling, stability
and braking, making it unsafe to ride.
Removing or modifying your lamps, mufflers,
emission control system or other equipment
can also make your motorcycle illegal.
îImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
îFollow all instructions in this owner's
manual regarding accessories and
modifications.
WARNING
ANTI-THEFT TIPS
îAlways lock the steering and never leave the
key in the ignition switch .
îPark your motorcycle in a locked garage
whenever possible.
îUse an additional anti-theft device of good
quality.
îPut your name, address and phone number
in this Owner's Manual and keep it in your
motorcycle at all times.
Many times stolen motorcycles are identified
by information in the Owner's Manuals that
are still with them.
NAME : _______________________________
ADDRESS : ___________________________
_______________________________________
_______________________________________
_______________________________________
_______________________________________
PHONE NO : __________________________
5

6
TIPS FOR HEALTHY ENVIRONMENT
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
îRegular Servicing: Get your motorcycle serviced at an Authorised Distributor/Dealer
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
îGenuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycle’s running
condition.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SJ grade (JASO MA) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km. (with
top up every 3000 kilometres) to keep the engine fit and environment healthy.
îNoise pollution : Noise beyond a certain decibel is pollution. Whether it is from horns or defective
mufflers, excessive noise will cause headaches and discomfort.
îFuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.

TOP VIEW MOTORCYCLE VIEWS
*Accessories and features shown may not be part of standard fitment.
19
(1) Dimmer switch
(2) Horn switch
(3) Turn signal switch
(4) Clutch lever
(5) Passing switch
(6) Rear view mirror
(7) i3s indicator
(8) High beam indicator
(9) Turn signal indicator
(19) Throttle grip
(20) Electric starter switch
(21) Ignition switch with
steering lock
(22) Fuel tank cap
(23) Leg guard (Optional)
(10) Fuel Guage
(11) Speedometer
(12) Side stand indicator
(13) Odometer
(14) Tripmeter
(15) Neutral indicator
(16) Boot
(17) i3s switch
(18) Front brake lever
7
18
1
2
3
417
16
22
21
20
23
5
612 14
10
98 11 13 15 7

(1) Fuel valve lever
(2) Carburetor
(3) Gear shift pedal
(4) Rider foot rest
(5) Side stand switch
(6) Main stand
(7) Side stand
(8) Pillion foot rest
(9) Left side cover
(10) Saree guard with women pillion step (Optional)
(11) Rear turn signal lamp
(12) Reflex reflector
(13) Tail/Stop lamp
(14) Rear grip
(15) Seat lock/Helmet hanger
(16) Front turn signal lamp
16
LEFT SIDE VIEW
*Accessories and features shown may not be part of standard fitment.
MOTORCYCLE VIEWS
11
14
678 10
9
5
41 23
8
12
13
15

*Accessories and features shown may not be part of standard fitment.
(1) Pillion foot rest
(2) Battery compartment (inside)
(3) Kick starter pedal
(4) Rider foot rest
(5) Rear brake pedal
(6) Front suspension
(7) Headlamp
(8) Front visor
(9) Oil level dipstick
(10) Starter motor
(11) Rear shock absorber
11
MOTORCYCLE VIEWS
RIGHT SIDE VIEW
10
6
7
8
12345
9
9

PARTS FUNCTION
Instruments and Indicators
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
Left turn signal indicator Flashes when left turn signal switch is operated
Function Description
Sl. No.
(1)
(2)
(3)
(4)
(5)
(7)
(8)
(9)
(10)
(11)
Light glows for few seconds and turns “OFF”
indicating that i3s system is functional
i3s indicator
10
52 3 41
12 9 8
7
11 10
(12)
Neutral indicator Light glows when vehicle is in neutral
Side stand indicator Light glows when the side stand is put down.
Reset button To reset the tripmeter to zero before starting a new trip
Service reminder indicator Displays when the next service is due (page 11)
Right turn signal indicator Flashes when right turn signal switch is operated
Tripmeter Shows the distance traveled during a trip
Odometer Shows accumulated distance traveled
Speedometer Indicates driving speed
High beam indicator Light glows when headlamp is in High Beam
Fuel gauge Indicates approximate fuel quantity
6
(6)

11
After getting the vehicle serviced, make
sure that the Service Reminder Indicator
has been reset.
NOTE
Odometer/Tripmeter/Service reminder
indicator
The Odometer (1) shows accumulated
distance traveled.
The Tripmeter (2) shows distanced traveled
per trip. The Tripmeter can be reset to zero by
pressing the RESET button (4)
The Service Reminder Indicator (3) is to
indicate user to bring the vehicle to an
Authorised Distributor/Dealer for service. The
indicator shall start blinking when the vehicle
covers kilometers as specified in the
maintenance schedule. The indicator will keep
on blinking throughout the kilometer interval
for a particular service and will stay ‘‘ON’’
thereafter.
The Service Reminder Indicator can only be reset
at an Authorised Distributor/Dealer.
(1) Odometer (2) Tripmeter (3) Service reminder
indicator (4) Reset button
1
4
23
Operation: Insert the key and turn it
clockwise. Pull the knob (2) downwards to
release the seat. To install, engage the hook
on the underside of the seat with the frame
and push on the top rear side of the seat until
the lock (1) clicks.
HELMET HANGER
The helmet can be hung and locked on the
hook provided with the seat lock (1) by
rotating the key.
SEAT LOCK
Location: On the rear left side of the seat,
below the rear cowl.
(1) Seat Lock (2) Knob (3) Helmet Hanger
2 3
1

“OFF” Position/
Lock Open
“LOCK” Position
“ON” Position
IGNITION SWITCH
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
The engine can be started, Turn signal lamps,
Horn, Tail/Stop lamp, Pass lamp and Fuel
gauge, will be functional. Key cannot be removed.
Engine cannot be started and no electrical
system will be functional. Key can be removed.
Steering can be locked. Key can be removed.
“LOCK”
“ON”
“OFF”
Key Position Function Key Removal
12
1
23

LEFT HANDLEBAR CONTROLS
2. Dimmer switch
Select “ ” for high beam and “ ” for
low beam.
1. Passing switch
Gives an indication for passing ahead.
Functions in DC when the passing switch knob
is pressed in the below condition.
îHeadlamp switch is “ON” but on low beam.
3. Turn signal lamp switch
Shift the turn signal knob sideways for
right/left indications and leave it to come back
to its normal position on its own.
IMPORTANT: To switch “OFF” the turn
signal lamp after completing the turn, gently
push the knob inside.
4. Horn switch
Press the switch to operate the horn.
5. Clutch switch
There is a clutch switch provided for the safety
of the rider. The motorcycle cannot be started
by electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
RIGHT HANDLEBAR CONTROLS
1. Electric starter switch
Ensure starter switch (1) is operated when the
vehicle is in neutral gear. If the vehicle is
engaged in gear press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started.
13
(1) Electric starter switch (2) i3s Switch
2
1
3
4
1
2
5

2. i3s Switch
There is an i3s switch (2) provided to enable
the rider for turning i3s mode “ON” or “OFF”
based on the traffic conditions.
CAUTION
îNever hold electric starter switch continuously
more than 5 seconds as continuous cranking
of engine will drain the battery.
îDuring electric or clutch start, the engine
will cut-off if engine reaches 900 rpm if the
relay is engaged for more than 5 seconds.
Steering lock is with ignition switch, turn the
key (1) to “OFF” position & turn the handle
bar towards left or right & push the key
downwards & turn towards “LOCK”
position. After locking take out the key.
i3s (IDLE STOP START SYSTEM)
Starting & Warm up the engine:
Keep the i3s switch (1) to “OFF” position.
Turn the ignition key to “ON” position. the
i3s indicator (2) will glow on the speedometer
console for 2 seconds and turn “OFF”. Start the
engine and let it idle for 2-3 minutes.
NOTE
îThe engine will stall if the i3s switch is in
“ON” position during warmup.
îUse choke during cold conditions.
14
(1) Ignition key
1
(1) i3s switch
1
(2) i3s indicator
2
Steering lock

SIDE STAND INDICATOR/SWITCH
For the safety of the customer a side stand
indicator (1) is provided.
When the vehicle is parked on side stand
(Ignition Switch “ON”), an indicator lamp
glows in the speedometer panel.
îIf the battery voltage is low, the i3s system will
not work. The i3s indicator on the
speedometer console will start to blink, if the
rpm is less than 2000 rpm and the i3s
indicator goes off if the rpm is more than
2000 rpm. The vehicle will be in normal
operating conditions as other vehicles and no
special functions will be performed.
îIf the vehicle is driven without battery or with
the dead battery , the i3s system will not
work. The i3s indicator on the speedometer
console will start to glow continuously. The
vehicle will be in normal operating
conditions as other vehicles and no special
functions will be performed.
îDuring electric or clutch start, the engine will
cut-off (1) if engine reaches 900 rpm (2) if the
relay is engaged for more than 5 seconds.
NOTE
15
Initial Activation of the i3s system:
Keep the i3s switch (1) to “ON” position. Turn
the Ignition key to “ON” position. The i3s
indicator (2) on the speedometer console will
glow for 2 seconds and turn “OFF”. Start the
vehicle and allow the engine to run in neutral
gear position with the rpm less than 2000 rpm.
The engine will cut off in 30 secs. After the first
stop start every subsequent stop will be in 5 secs.
In this condition, the engine can be restarted
either with kick or electric start only.
Driving with i3s Switch in “ON” position:
While driving, if the engine is kept idling (while
waiting in a traffic signal ), the engine will cut off
in 5 secs. (The vehicle should be in neutral at
less then 2000 rpm with clutch lever/throttle
is in released position) By pressing the clutch
lever, the engine will start again and gear can be
engaged to move the vehicle.
Driving with i3s Switch in “OFF” position:
While driving in a traffic jam/or very dense
traffic where the vehicle has to encounter a
stop and go situation, the i3s switch can be
changed to “OFF” position. Once this is done,
the i3s system will not work and the vehicle
will be in normal operating conditions as other
vehicles and no special functions will be
performed.

(1) Side stand indicator 1
(2) Side stand switch
A side stand switch (2) is provided in the side
stand, when the vehicle is parked on side stand
(Ignition Switch “ON”), the switch enables the
side stand indicator lamp to glow on the
speedometer panel.
2
FUEL VALVE
The three way fuel valve is on the left side of
the carburetor.
“OFF” POSITION
At “OFF” position (1) , fuel cannot flow from
the tank to the carburetor. Turn the valve
“OFF” whenever the motorcycle is not in use.
(1) “OFF” position
1
“ON” POSITION
At “ON” position (2), fuel will flow from the
tank to the carburetor.
2
(2) “ON” position
“RESERVE” POSITION
At "RESERVE" position (3), fuel will flow
from the reserve fuel supply to the carburetor.
16