HERO XTREME 200S PROGRAMMED FI User manual

PREFACE
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature
is mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp XTREME 200S PROGRAMMED FI. Please take time to read it carefully.
As with any fine machine, proper care and maintenance are essential for trouble-free
operation and optimum performance.
Your vehicle is conforming to latest (Bharat stage-VI norms) regulation for emission, safety &
noise levels. We are also using non asbestos brake shoes/pads and engine gaskets which are
environment friendly in nature.
Thank you for selecting a Hero MotoCorp XTREME 200S PROGRAMMED FI. We wish
you many miles of continued riding pleasure in the years ahead.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.

Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE CHANGES IN ITS
CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY
OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY
PART OF THIS PUBLICATION WITHOUT OBTAINING PRIOR WRITTEN
PERMISSION FROM Hero MotoCorp Ltd.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE
AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR
CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED.
NOTE
ACCESSORIES SHOWN MAY NOT BE THE PART OF STANDARD FITMENT. IT
IS OUR ENDEAVOUR TO CONSTANTLY IMPROVE OUR PRODUCTS. THIS
COULD LEAD TO CHANGE IN PRODUCT SPECIFICATIONS WITHOUT
NOTICE. Hero MotoCorp Ltd ‘XTREME 200S ’ COMPLIES PROGRAMMED FI
WITH THE LATEST EMISSION NORMS.

Pg. No. Pg. No.
CONTENTS
SEAT LOCK 33
BRAKING 37
CLEANING AND WASHING THE VEHICLE 40
TIPS FOR HEALTHY ENVIRONMENT 13
•Instruments and Indicators 15
•Ignition switch 14
VEHICLE SPECIFICATION 7
•LCD panel 17
PART FUNCTION 14
HANDLEBAR SWITCHES CONTROL 28
SIDE STAND INDICATOR/SWITCH 30
ACCESSORIES & MODIFICATIONS 9
VEHICLE SAFETY 10
•Important Safety Information 10
ABS INDICATOR 29
HELMET HOLDER 33
FEATURES 20
VEHICLE VIEWS 2
ANTI-THEFT TIPS 9
•Protective Apparel 11
SAFE RIDING TIPS 12
VEHICLE IDENTIFICATION 1
FUEL TANK 32
PRE-RIDE INSPECTION 33
STARTING THE ENGINE 34
RIDING 36
PARKING/TOOL KIT/FIRST AID KIT 39
MAINTENANCE 40
CLEANING 47
SPARK PLUG INSPECTION 45
SAFETY PRECAUTION 41
ENGINE OIL 46
OIL FILTER SCREEN & CENTRIFUGAL FILTER
MAINTENANCE SCHEDULE 42
AIR CLEANER 49
VALVE CLEARANCE ADJUSTMENT 51
DRIVE CHAIN SLACKNESS 54
DRIVE CHAIN SLIDER INSPECTION 57
BRAKES 58
TUBELESS TYRES 63
NUT, BOLTS & FASTENERS 66
STOP LAMP SWITCH 70
SUSPENSION 60
THROTTLE OPERATION 53
WHEEL 61
HEADLAMP FOCUS ADJUSTMENT 70
CATALYTIC CONVERTER 71
FUSE REPLACEMENT 68
EVAPORATIVE EMISSION CONTROL SYSTEM 71
BATTERY 67
POLISHING OF VEHICLE 72
ENGINE OIL COOLER 49
MAIN/SIDE STAND LUBRICATION 63
CLUTCH LEVER FREE PLAY 52
BASIC TROUBLESHOOTING 73
NAVIGATION SIGNS 78
WARRANTY
ROAD SIGNS 76
HERO GENUINE PARTS
ZONAL/REGIONAL/AREA OFFICES

VIN: MBLLDU08#########
Model: XTREME 200S PROGRAMMED FI
VIN Engine
Variants
LDU08 MC20AK
Electric start/Front disc with ABS/Rear disc/Cast wheel
MBL LDU08 # # # #####
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
#
Check
Digit
Engine No.: MC20AK########
MC20AK # # # #####
Engine
Description Year of
Manufacturing Assembly Plant Month of Manufacturing Serial Number
•For dealing with legal & insurance departments.
VIN and Engine No. may be required:
•During registration of the vehicle.
1
VEHICLE IDENTIFICATION
Engine No.
Location: Stamped on the lower side of the
left crankcase.
Vehicle Identification Number (VIN)
Location: Stamped on the right side of the
steering head tube.
MBLLDU08#########
MC20AK#
#######

FRONT VIEW
1. Front fender
3. Right position lamp
4. Front visor
2. Front right turn signal lamp 6. Left position lamp
7. Front left turn signal lamp
8. Oil cooler
5. Headlamp
1
2
4
*Accessories and features shown may not be part of standard fitment.
2
VEHICLE VIEWS
5
36
7
8

REAR VIEW
2. Tail/stop lamp
3. Licence plate lamp
1. Left rear turn signal lamp 4. Right rear turn signal lamp
5. Rear reflex reflector
6. Rear fender
1
3
*Accessories and features shown may not be part of standard fitment.
4
5
2
3
6

(1) Fuel tank cap
(2) High beam indicator
(6) Pass lamp switch
(4) Turn signal switch
(7) Rear view mirror
(8) LCD panel of Meter console. Refer
instruments and indicators (page 15)
for fuel gauge, speedometer and other
features of console
(9) Side stand indicator
(3) Horn switch
(10) Left turn signal indicator
(5) Clutch lever (14) Mode (M) and Set (S) buttons
(16) Front brake master cylinder/Reservoir
(11) Neutral indicator
(20) Electric starter switch
(17) Front brake lever
(12) Right turn signal indicator
(13) Programmed FI malfunction indicator
lamp (MIL)
(15) ABS indicator
(18) Throttle grip
(19) Engine stop/kill switch
(21) Ignition switch with key
TOP VIEW
4
*Accessories and features shown may not be part of standard fitment.
5
1
2
3
4
6
7
8 9 10 11 12 13 14 15 16
17
18
19
20
21

(4) Gear shift pedal
(5) Main stand
(2) Under cowl
(1) Side reflex reflector
(3) Starter motor (7) Side stand
(10) Rear grip
(9) Saree guard
(8) Pillion foot rest
(6) Rider footrest (11) Seat lock
(12) Left side cover
(13) Battery compartment (inside)
(15) Side faring
(14) Side stand switch
LEFT SIDE VIEW
*Accessories and features shown may not be part of standard fitment.
45
10
11
12
14
5
2
13
13
15
67 8 9

(1) Rear master cylinder
(2) Rear brake pedal
(3) Kick starter pedal
(4) Oil level dipstick
(5) Front caliper assembly
(7) Rear brake fluid reservoir
(6) Front disc
(8) Seat
(9) Fuse box
(10) Document, Tool kit/First aid kit
compartment
(11) Rear caliper assembly
(12) Exhaust muffler
(13) Rear disc
RIGHT SIDE VIEW
10
6
15 6
8
12
13
11
9
*Accessories and features shown may not be part of standard fitment.
234
7

SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
2062 mm
778 mm
1106 mm
1338 mm
795 mm
165 mm
154.5 kg
Weight
7
VEHICLE SPECIFICATION
Engine oil
Fuel tank capacity
Hydraulic brake fluid
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug
Spark plug gap
Valve clearance
Idle speed
Front suspension
Rear suspension
Caster angle
1360 ml at disassembly and 1170 ml at draining
12.8 litres
DoT-4/DoT-3
13.3 kW @ 8500 r/min
16.45 N-m @ 6500 r/min
66.5x57.5 mm
10:01
199.6 cc
NGK-CPR 8 EA9
0.8-0.9 mm
0.07 mm +0.01/-0.02
0.09 mm +0.01/-0.02
1400±100 r/min
Telescopic front forks with anti friction bush
Rectangular swingarm with mono shock
26°
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Trail length 94 mm
Tyre size 100/80 17 52 P (Tubeless tyre)
130/70 R17 62 P (Radial tubeless tyre)
Front
Rear
Tyre pressure
2 2
1.75 kgf/cm (25 psi)/1.75 kgf/cm (25 psi)
2 2
1.96 kgf/cm (28 psi)/2.1 kgf/cm (30 psi)
Front (Rider/pillion)
Rear (Rider/pillion)