HETRONIC NOVA XL User manual

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QUICK
REFERENCE
Local But Global
CHANGING YOUR BATTERIES
NOTE: The battery compartment is located in the
back of the transmitter.
ALKALINE BATTERIES
1. Remove the Battery Adapter Case from the
battery compartment and dispose of the
discharged batteries.
2. Insert 3 fresh batteries (Size AA) into the
Battery Adapter Case, and snap it into place.
RECHARGEABLE BATTERY
1. Remove the discharged battery from the
battery compartment.
2. Snap a fully-charged replacement battery into
the battery compartment.
CHARGING YOUR BATTERY
1. Confirm that your Hetronic battery charger is
powered ON.
2. Insert the discharged battery into the battery
compartment as shown and snap into place.
The CHARGE LED flashes for 2 seconds, then
stays lit.
When fully charged, the READY LED lights up
and the CHARGE LED turns OFF.
NOTE: Your battery is damaged if no LEDs light up
(open cell) or the CHARGE LED flashes
constantly (shorted cell).
CHARGE
FAST CHARGE
READY
Battery
Compartment
Rechargeable
Battery
AVOID DELAYS
To ensure that the
charging process has
begun, ALWAYS
confirm that the
battery charger is
powered ON, and the
proper CHARGE LED
lights remain lit as
noted in these
instructions.
Battery Charger & Rechargeable Battery
FAST CHARGING YOUR BATTERY
1. Insert the discharged battery into the battery
compartment and snap into place. The
CHARGE LED flashes for 2 seconds, then
stays lit.
2. Press FAST CHARGE. The FAST CHARGE
LED also lights up and stays lit. When the
READY LED lights up and the CHARGE and
FAST CHARGE LEDs turn OFF, your battery is
fully charged,
NOTE: Charging time could take up to 5 hours
depending on your battery condition.
TROUBLESHOOTING
Batteries not charging:
• No power to the Charger. Supply power.
System not initializing after normal START:
• Disengage STOP pushbutton.
• Check batteries, replace if needed.
• Confirm that the receiver is powered ON.
Transmitter is ON, but does not transmit (status light
is not flashing green):
• Check batteries, replace if needed.
• If batteries are fresh or fully charged, there may
be an internal failure (see supervisor).
Unit is transmitting, but the machine not responding:
• Out of range. Restart transmitter within range.
• Confirm that the toggle switch is in the OFF
position (this is normally the “center” position).
• Receiver is not powered ON. Turn ON receiver.
• Blown Fuse. Check and replace if needed.
• Transmitter/receiver frequency channels do not
match (see your supervisor).
• Transmitter/receiver addresses do not match
(see your supervisor).
All machine functions operate intermittently:
• Receiver antenna connection or ground loose.
• Interference.
• Connector inside receiver is loose.
Some machine functions operate intermittently:
• Machine motion wiring is loose. Check wiring
from receiver to plug, from plug to actuator.
• Connector inside receiver is loose.
NOVA XL TRANSMITTERS
QRCD_NO_003.0

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READ THIS FIRST
BEFORE OPERATION
Check the condition of your transmitter once a day,
before the start of an operation and at all shift
changes:
• Visually check the transmitter for any physical
wear or damage.
• Confirm that you can read and understand all of
the safety labels.
HOLDING YOUR TRANSMITTER
Hold the transmitter upright with the front facing you.
Confirm that you are able to easily read and
understand all operation text and symbols.
DANGER: Do not operate this transmitter
unless you have been trained in the safe and
proper operation of the radio control system
and the machinery it is to control.
Be alert to unsafe conditions and be aware
that radio remote control commands can take
place around obstacles and out of your direct
sight.
ALWAYS confirm that the machine and
remote control STOP functions work properly
BEFORE beginning any machine operation.
Turn OFF the transmitter when not in use.
Remove the Memory Key (if equipped) when
the unit is placed any distance away from
you.
WARNING: Test the STOP function. NEVER
operate the machine if the STOP function
does not work properly.
WARNING: Never operate a transmitter with
worn or damaged parts.
WARNING: Holding the transmitter
improperly while operating your machine
could result in unexpected machine response
!
!
!
!
STARTING YOUR TRANSMITTER
1. Confirm that all equipment manufacturer safety
measures have been followed.
2. Confirm batteries are fresh or fully-charged.
3. Depress the STOP pushbutton.
4. Rotate the KEY SWITCH to the ON position.
NOTE: If the KEY SWITCH fails to turn, confirm that
the KEY CAP is fully inserted.
A buzzer sounds, then in about 3 seconds, a
second buzzer sounds.
After a brief self-test, the green Operational
LED flashes.
NOTE: The Operational LED is not shown here
because the specific location varies per
application.
5. Determine the type of STOP pushbutton
supplied with your transmitter (see below), and
disengage the STOP function accordingly:
• Pull-out Type—pull out the STOP pushbutton
(do not twist).
• Twist Type—twist the STOP pushbutton.
6. Press the green START/HORN pushbutton
(if equipped).
7. Test the machine functions to ensure that the
machine responds as expected.
8. Push in the STOP pushbutton and test the
machine functions again to confirm that they
DO NOT function.
DANGER: Machine functions operate during
this test. Confirm that it is safe to test the
functions and there are no obstacles near the
machine.
Pull-out Type Twist Type
!
9. Repeat step 5.
10. Press the START/HORN pushbutton
(if equipped).
Your system is ready for operation.
STOPPING YOUR TRANSMITTER
1. Depress the STOP pushbutton
2. Rotate the KEY SWITCH to the OFF position.
3. Remove the KEY CAP.
Store the KEY CAP in a safe place to prevent
unauthorized use.
EMERGENCY STOPPING
Press the STOP pushbutton. Confirm that all
dangerous situations are corrected before restarting.
UNDERSTANDING THE OPERATION LED
The green Operation LED indicates the following
operational condition and status:
• Steady Green - Transmitter is ON, but not yet
operational.
• Flashing Green - Transmitter is operational.
LOW BATTERY ALERT
During operation, a buzzer sounds to alert you to a
low battery condition.
For safety reasons, the transmitter automatically
shuts down after 30 seconds. Use this time to place
your machine in a safe position.
To restart your transmitter, replace the discharged
batteries, and see the Starting Your Transmitter
procedure for next steps.
DANGER: If any machine functions operate
with the STOP pushbutton depressed, STOP
IMMEDIATELY, turn OFF the transmitter,
remove the batteries, andsee your supervisor
for next steps.
!