Hilti ST 2500 User manual

ST 2500
SD 2500
378505
Bedienungsanleitung de
Operating instructions en
Mode d’emploi fr
Istruzioni d’uso it
Gebruiksaanwijzing nl
Manual de instruções pt
Manual de instrucciones es
Brugsanvisning da
Käyttöohje fi
Bruksanvisning no
Bruksanvisning sv
Οδηγιες χρησεως el
Kasutusjuhend et
Lietošanas pamācība lv
Instrukcija lt
ar
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ST 2500
SD 2500
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It is essential that the operating instructions
are read before the tool is operated for the
first time.
Always keep these operating instructions
together with the tool.
Ensure that the operating instructions
are with the tool when it is given to other
persons.
ORIGINAL OPERATING INSTRUCTIONS
ST 2500 / SD 2500 electric screwdriver
1. General information
1.1 Signal words and their meaning
-CAUTION-
Used to draw attention to a potentially dangerous situa-
tion which could lead to minor personal injury or damage
to the equipment or other property.
-NOTE-
Used to draw attention to an instruction or other useful
information.
1.2 Pictograms
Contents Page
1. General information 11
2. Description 12
3. Tools and accessories 13
4. Technical data 13
5. Safety rules 14
6. Before use 16
7. Operation 16
8. Care and maintenance 17
9. Disposal 18
10. Manufacturer's warranty – tools 18
11. EC declaration of conformity (original) 18
Operating controls and parts 
햲Chuck
햳Protective sleeve (ST2500 only)
햴Push-fit connection between depth gauge and
electric screwdriver
햵Control switch lockbutton
햶Supply cord
햷Control switch
햸Forward/reverse pushbutton
햹Depth gauge adjusting ring
햺Belt hook (SD2500 only)
These numbers refer to the corresponding illustra-
tions. The illustrations can be found on the fold-out cover
pages. Keep these pages open while studying the operating
instructions.
In these operating instructions, the ST2500 or SD 2500
electric screwdriver is referred to as "the tool".
Location of identification data on the tool
The type designation can be found on the rating plate and
the serial number on the side of the motor housing. Make
a note of this data in your operating instructions and
always refer to it when making an enquiry to your Hilti
representative or service department.
Type:
Serial no.:
Warning signs
General warning Warning:
electricity
Obligation signs
Wear ear protectionWear eye protection
Symbols
Read the operating
instructions before use Return waste material for recycling
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2. Description
2.1 Use of the tool as directed
The ST 2500 is a hand-held, electric mains-powered tool
for driving screws used to fasten sheet metal in metal
construction applications.
The SD 2500 is a hand-held, electric mains-powered
tool for driving screws used in timber construction and
drywall installation applications.
The tools are used for driving or removing the recom-
mended screws in the applicable materials.
Provision has been made for use of a magazine (SMI 55
plus) with the SD 2500.
The working environment may be a construction site of
any kind where metal construction, timber construction
or drywall installation work is taking place.
Only the specified screwdriving bits, magazine and acces-
sories may be used with the tool. The general safety pre-
cautions listed in the operating instructions must be
observed.
The tool is intended for professional use.
The tool may be operated, serviced and repaired only by
authorized, trained personnel. This personnel must be
informed of any special hazards that may be encoun-
tered.
2.2 Main applications
Application Screw type / dia. in mm Recommended tool
Fastening insulating material to trapezoidal profile Insulation screws with drill point, ST 2500
steel sheeting type S-ID, type S-IS with point
Fastening wood to metal Screws with self-drilling “wing” ST 2500 and
Steel grade: ST 37 to 12 mm point (type S-WW) SD 2500
Steel grade: ST 52 to 8 mm
Sheet metal to sheet metal S-MD / 4.2 dia. ST 2500
S-MD / 4.8 dia.
Sheet metal to steel profile S-MD51 + S-MD21 / 5.5 dia.
S-MD53 + S-MD23 / 5.5 dia.
Sheet metal on wood S-MP53 / 6.5 dia. ST 2500
Fiber-cement board to steel profile S-FD03 / 6.3 dia. ST 2500
Fiber-cement board to wood S-FD01 / 6.5 dia.
Sandwich panel to steel profile S-CD63 / 5.5 dia. ST 2500
Sandwich panel to wood S-CDW61 / 6.5 dia.
Fastening: Wood screws SD 2500
– Wood to wood
– Wood to chipboard
– Chipboard to wood
Screws of up to 140 mm in length
Fastening: Drywall screws SD 2500
– Drywall panel (plasterboard) to wood
– Drywall panel (plasterboard) to metal profiles (≤2.25 mm)
– Metal profiles to metal profiles
total clamping thickness 2.5 mm)
Items supplied as standard equipment (ST 2500):
– ST 2500 electric screwdriver
– S-GT17 depth gauge (for screws with sealing wash-
ers of up to 17 mm diameter)
– Operating instructions
– Toolbox or cardboard box (depending on version)
Items supplied as standard equipment (SD 2500):
– SD 2500 electric screwdriver
– Depth gauge
– Belt hook
– S-BHP 75 M and Bit S-B PH2 bit holders
– Operating instructions
– Toolbox or cardboard box (depending on version)
Operating controls
Control switch with lockbutton
Forward / reverse pushbutton
Depth gauge adjusting ring
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4. Technical data
Tool ST 2500 / SD 2500
Rated power 600 W (WH version (120 V) 670 W)
Rated voltage 100 V, 110–120 V, 220–240 V
Rated current 2.8 A at 230 V ( 6.1 A at 120 V)
Mains frequency 50 / 60 Hz
Weight as per EPTA-Procedure 01/2003 1.5 kg (ST2500)
1.6 kg (SD2500)
Dimensions (L×W×H) (ST2500) 242×72×194 mm/(SD 2500) 272×72×194 mm
Chuck 1/4″hex. socket (keyed hold) with ST2500
1/4″hex. socket (friction hold) with SD2500
Speed under no load 0–2200 r.p.m.
Max. torque 19 Nm
Speed control Electronic, by way of control switch
Forward / reverse Pushbutton
Double insulation (as per EN 60745) Protection class II Z
Mechanical clutch
Vibration-absorbing grip
3. Accessories and insert tools
ST 2500 SD 2500
Belt hook ✔
Depth gauge S-GT 17 for screws with sealing washers of up to
17 mm dia. ✔
Depth gauge S-GT 23 for screws with sealing washers of up to
23 mm dia. ✔
Depth gauge S-GU 13 for 50 mm bit holder and bits ✔
Depth gauge S-GU 11 for 75 mm bit holder and bits ✔
Depth gauge S-GU 13 for 50 mm bit holder and bits ✔
Depth gauge S-GUA 13 for 75 mm bit holder and bits, incl. bit and
bit holder removal aid ✔
Sockets Sockets for hex. screws (7, 8, 10, 12, 1/4″, 5/16″, 3/8″)✔
Bits and bit S-BHP 75 M, S-BH 75 M and S-BH 50 M bit holders;
holders bits of the types TX, PH, PZ, SQ etc. ✔✔
Screw magazine SMI 55 plus ✔
Extension SME extension for working on floors and ceilings ✔
-NOTE-
The vibration emission level given in this information sheet has been measured in accordance with a standardised
test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assess-
ment of exposure. The declared vibration emission level represents the main applications of the tool. However if
the tool is used for different applications, with different accessories or poorly maintained, the vibration emission
may differ. This may significantly increase the exposure level over the total working period. An estimation of the
level of exposure to vibration should also take into account the times when the tool is switched off or when it is
running but not actually doing the job. This may significantly reduce the exposure level over the total working peri-
od. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the
tool and the accessories, keep the hands warm, organisation of work patterns.
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5. Safety rules
5.1 General safety rules
-WARNING- Read all instructions! Failure to follow
all instructions listed below may result in electric shock,
fire and/or serious injury. The term "power tool" in all
of the warnings listed below refers to your mains oper-
ated (corded) power tool or battery operated (cord-
less) power tool.
SAVE THESE INSTRUCTIONS
5.1.1 Work area
a) Keep the work area clean and well lit.
Cluttered
and dark areas invite accidents.
b) Do not operate power tools in explosive atmos-
pheres, such as in the presence of flammable liq-
uids, gases or dust.
Power tools create sparks
which may ignite the dust or fumes.
c)Keep children and bystanders away while operat-
ing a power tool.
Distractions can cause you to lose
control.
5.1.2 Electrical safety
a) Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools.
Unmod-
ified plugs and matching outlets will reduce risk of
electric shock.
b) Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrig-
erators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet condi-
tions.
Water entering a power tool will increase the
risk of electric shock.
d) Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving
parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors, use an
extension cord approved for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
5.1.3 Personal safety
a) Stay alert, watch what you are doing and use com-
mon sense when operating a power tool. Do not
use a power tool while you are tired or under the
influence of drugs, alcohol or medication.
A moment
of inattention while operating power tools may result
in serious personal injury.
b) Use safety equipment. Always wear eye protec-
tion.
Safety equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce per-
sonal injuries.
c) Avoid accidental starting. Ensure the switch is in
the off position before plugging in.
Carrying pow-
er tools with your finger on the switch or plugging
in power tools that have the switch on invites acci-
dents.
d) Remove any adjusting key or wrench before turn-
ing the power tool on.
A wrench or a key left attached
to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and bal-
ance at all times.
This enables better control of the
power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jew-
ellery. Keep your hair, clothing and gloves away
from moving parts.
Loose clothes, jewellery or long
hair can be caught in moving parts.
g) If devices are provided for the connection of dust
extraction and collection facilities, ensure these
are connected and properly used.
Use of these
devices can reduce dust related hazards.
5.1.4 Power tool use and care
a) Do not force the power tool. Use the correct pow-
er tool for your application.
The correct power tool
Noise and vibration information (measured in accordance with EN 60745):
Typical A-weighted sound power level (LwA): 95 dB (A)
Typical A-weighted sound pressure level (LpA): 84 dB (A)
For the given sound power level as per EN 60745, the tolerance is 3 dB.
It is recommended that ear protection is worn.
Triaxial vibration value (vibration vector sum)
measured in accordance with EN 60745-2-2
Screwdriving without impact, (ah): < 2.5 m/s2
Uncertainty (K) for triaxial vibration value: 1.5 m/s2
Right of technical changes reserved!
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will do the job better and safer at the rate for which
it was designed.
b) Do not use the power tool if the switch does not
turn it on and off.
Any power tool that cannot be
controlled with the switch is dangerous and must
be repaired.
c) Disconnect the plug from the power source before
making any adjustments, changing accessories,
or storing power tools.
Such preventive safety mea-
sures reduce the risk of starting the power tool acci-
dentally.
d) Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the pow-
er tool or these instructions to operate the power
tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power tool's
operation. If damaged, have the power tool repaired
before use.
Many accidents are caused by poorly
maintained power tools.
f) Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc.,
in accordance with these instructions and in the
manner intended for the particular type of power
tool, taking into account the working conditions
and the work to be performed.
Use of the power
tool for operations different from those intended
could result in a hazardous situation.
5.1.5 Service
a) Have your power tool serviced by a qualified repair
person using only genuine replacement parts.
This
will ensure that the safety of the power tool is main-
tained.
5.2 Additional safety precautions
5.2.1 Personal safety
a) Wear ear protection.
Excessive noise may lead to
a loss of hearing.
b)To avoid tripping and falling when working, always
lead the sypply cord, extension cord and dust extrac-
tion hose away tho the rear.
c)Always hold the tool with both hands on the grips
provided.
d)Avoid contact with rotating parts.
e)Check that the scaffold hook and belt hook are
securely attached.
f) The tool is not intended for use by children, by
debilitated persons or those who have received no
instruction or training.
g)Children must be instructed not to play with the
tool.
h)
Dust from material such as paint containing lead,
some wood species, minerals and metal may be
harmful. Contact with or inhalation of the dust may
cause allergic reactions and/or respiratory diseases
to the operator or bystanders. Certain kinds of dust
are classified as carcinogenic such as oak and beech
dust especially in conjunction with additives for
wood conditioning (chromate, wood preservative).
Material containing asbestos must only be treated
by specialists.
Where the use of a dust extraction
device is possible it shall be used. To achieve a
high level of dust collection, use a suitable vacu-
um cleaner of the type recommended by Hilti for
wood dust and/or mineral dust together with this
tool. Ensure that the workplace is well ventilated.
The use of a dust mask of filter class P2 is recom-
mended. Follow national requirements for the mate-
rials you want to work with.
5.2.2 Power tool use and care
a) Secure the workpiece. Use clamps or a vice to hold
the workpiece in place. The workpiece is thus held
more securely than by hand and both hands remain
free to operate the tool.
b) Ensure that the insert tools used are equipped with
the appropriate connection end system and that
they are properly fitted and secured in the chuck
.
c) In the event of a power faillure, switch the tool off
and unplug the supply cord.
This prevents inad-
vertent starting when the power returns.
d) Hold tool by insulated gripping surfaces when per-
forming an operation where the cutting tool may
contact hidden wiring or its own cord.
Contact with
a “live” wire will make exposed metal parts of the
tool “live” and shock the operator.
5.2.3 Electrical safety
a) Before beginning work, check the working area
(e.g. with a metal detector) to ensure that no con-
cealed electric cables or gas and water pipes are
present.
External metal parts of the tool may become
live if, for example, an electric cable is damaged
inadvertenly. This presents a serious risk of elec-
tric shock.
b) Check the condition of the supply cord and its plug
connections and have it replaced by a qualified
electrician if damage is found. Check the condi-
tion of the extension cord and replace it if dam-
age is found.
Do not touch the supply in the event of it suffering
damage while working. Disconnect the supply cord
plug from the socket
. Damaged supply cords and
extension cords present a risk of electric shock.
c) Dirty or dusty electric tools should thus be checked
at a Hilti service center at regular intervals, espe-
cially if used frequently for working on conductive
materials. Dust (especially dust from conductive
materials) or dampness adhering to the surface of
the tool may, under unfavorable conditions, present
a risk of electric shock.
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– Pushbutton moved to the left (as seen with tool in
working position) = reverse rotation.
7.2 Switching on / off
1. Plug the supply cord into the electric socket.
2. Press the control switch slowly. The speed of the tool
can thus be varied between 0 and maximum speed.
7.3 Lockbutton for sustained operation
Use of the lockbutton permits sustained operation (motor
running constantly) without need to maintain pressure
on the control switch.
7.3.1 Switching on in sustained operating mode
1. Press the control switch as far as it will go.
2. Press the lockbutton while maintaining pressure
on the control switch and then release the control
switch.
7.3.2 Switching off when running in sustained mode
1. Press the control switch. The lockbutton returns to
its original position.
7. Operation
Use clamps or a vice to secure the work-
piece.
The workpiece is thus held more securely
than by hand and both hands remain free to operate the
tool.
7.1 Setting forward / reverse rotation 
The forward / reverse selector pushbutton can be used
to select the desired direction of rotation. An interlock
prevents operation of the pushbutton while the motor
is running.
– Pushbutton moved to the right (as seen with tool in
working position) = forwards rotation.
-CAUTION-
●The screwdriving procedure may
cause the material to splinter.
●Splintering material may injure the
eyes.
●Wear eye protection.
6. Before use
-NOTE-
The electric supply voltage must comply
with the information given on the rating plate.
6.1 Removing the protective sleeve 
1. Unplug the supply cord from the electric socket.
2. Insert the tip of a screwdriver in the gap between the
tool and the protective sleeve. Pry the protective sleeve
away from the tool by turning the screwdriver.
3. Pull the protective sleeve off toward the front end of
the tool.
6.2 Use of a generator or transformer
This tool can be powered by a generator or by way of a
transformer connected to the construction site electric
supply when the following conditions and specifications
are fulfilled:
– Alternating current, power output at least 2600 W.
– The operating voltage must remain within +5% and –
15% of the rated voltage at all times.
– Permissible frequency: 50–60 Hz; never above 65 Hz.
– The equipment must be fitted with an automatic volt-
age regulator with starting compensation.
Never operate other tools or appliances from the
generator or transformer at the same time. Switching
other tools or appliances off and on can result in sudden
overvoltage or undervoltage which may cause damage
to the tool.
6.3 Fitting and removing the belt hook (SD 2500)
6.3.1 Fitting the belt hook
Use the screw to attach the belt hook.
6.3.2 Removing the belt hook
Detach the belt hook from the tool by removing the
screw.
5.2.4 Work area
a) Ensure that the workplace is well lit.
b) Ensure that the workplace is well ventilated.
Poor-
ly ventilated workplaces may be injurious to the
health due to exposeure to dust.
5.2.5 Personal protective equipment
The operator and other persons in the immediate vicinity
must always wear eye protection and ear protection
while the tool is in use.
Wear eye protection Wear ear protection
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7.4 Fitting the depth gauge 
1. Unplug the supply cord from the electric socket.
2. Insert the tip of a screwdriver in the gap between the
tool and the protective sleeve. Pry the protective sleeve
away from the tool by turning the screwdriver.
3. Pull the protective sleeve off toward the front end of
the tool.
4. Push the depth gauge onto the tool from the front.
7.5 Adjusting the depth gauge 
7.5.1 Adjusting the ST 2500 depth gauge 
The depth gauge is used when driving screws with seal-
ing washers.
Use a depth gauge suitable for the applicable sealing
washer diameter (accessory).
The depth gauge can be adjusted to ensure correct com-
pression of the sealing washer under the head of the
screw.
To decrease compression of sealing washer
1. 1. Turn the depth gauge to the right (II).
To increase compression of sealing washer
1. Turn the depth gauge to the left. Compression of the
screw seal is increased (± 0.25 mm per click stop)
(III).
7.5.2 Adjusting the SD 2500 depth gauge 
By adjusting the depth gauge, the screw head can be
driven flush, countersunk or left projecting (± 0.25 mm
per click stop).
To increase the depth to which the screw is driven
1. Turn the depth gauge to the left.
To decrease the depth to which the screw is driven
1. Turn the depth gauge to the right
8. Care and maintenance
Unplug the supply cord from the mains socket.
8.1 Care of insert tools
Clean off dirt and dust deposits and protect your insert
tools from corrosion by wiping them from time to time
with an oil-soaked rag.
8.2 Care of the electric tool
-CAUTION-
Keep the power tool, especially its grip surfaces, clean
and free from oil and grease. Do not use cleaning agents
which contain silicone.
The outer casing of the tool is made from impactresis-
tant plastic. Sections of the grip are made from a syn-
thetic rubber material. Never operate the tool when the
ventilation slots are blocked. Clean the ventilation slots
carefully using a dry brush. Do not permit foreign objects
to enter the interior of the tool. Clean the outside of the
tool at regular intervals with a slightly damp cloth. Do not
use a spray, steam pressure cleaning equipment or run-
ning water for cleaning. This may negatively affect the
electrical safety of the tool.
8.3 Maintenance
Check all external parts of the tool for damage at regular
intervals and check that all controls operate faultlessly.
Do not operate the tool if parts are damaged or when the
controls do not function faultlessly. If necessary, your
electric tool should be repaired at a Hilti repair center.
Repairs to the electrical section of the tool may be car-
ried out only by trained electrical specialists
8.4 Checks after care and maintenance
Check that the tool functions correctly (drive and remove
a screw) after carrying out care and maintenance.
7.6 Removing the depth gauge 
1. Pull the depth gauge off the tool toward the front.
7.7 Changing bits
7.7.1 Changing bits with the ST 2500
The chuck is of the 1/4″hexagon type (for sockets, bit
holders, bits, etc.). This size is standardized (DIN 3126/
ISO 1173). The sockets, bit holders and bits are retained
in the chuck by a sliding sleeve mechanism.
1. Pull the depth gauge off the tool toward the front.
2. Pull the sleeve to the rear and hold it in this position.
3. The bit can then be pulled out or a different bit insert-
ed.
4. Release the sleeve and allow it to return to its origi-
nal position.
5. Refit the depth gauge to the tool.
7.7.2 Changing bits with the SD 2500
The chuck is of the 1/4″hexagon type (for bit holders,
bits, etc.). This size is standardized (DIN 3126/ ISO 1173).
The bit holders and bits are retained in the chuck by a
spring mechanism.
1. Pull the depth gauge off the tool toward the front.
2. The bit (long bit, bit holder, bit holder with plastic part)
can then be pulled out or a different bit inserted.
3. Refit the depth gauge to the tool.
7.8 Removing a previously driven screw
1. Pull the depth gauge off the tool toward the front.
2. Bring the forward / reverse pushbutton into the "reverse”
position.
3. The tool can now be used to remove the screw.
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11. EC declaration of conformity (original)
We declare, on our sole responsibility, that this product
complies with the following directives and standards:
2006/42/EC, 2004/108/EC, EN 60745-1, EN 60745-2-
2, EN ISO 12100, 2011/65/EU.
Designation: Electric screwdriver
Type: ST2500 and SD2500
Year of design: 2003
9. Disposal
Most of the materials from which Hilti electric tools are manufactured can be recycled. The materials must be
correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for
taking back your old electric tools for recycling. Please ask your Hilti customer service department or Hilti
representative for further information.
Only for EU countries
Disposal of electric tools together with household waste is not permissible!
In observance of European Directive on waste electrical and electronic equipment and its implementation in accor-
dance with national law, electric tools that have reached the end of their life must be collected separately and
returned to an environmentally compatible recycling facility.
10. Manufacturer's warranty – tools
Hilti warrants that the tool supplied is free of defects
in material and workmanship. This warranty is valid so
long as the tool is operated and handled correctly,
cleaned and serviced properly and in accordance with
the Hilti Operating Instructions, and the technical sys-
tem is maintained. This means that only original Hilti
consumables, components and spare parts may be
used in the tool.
This warranty provides the free-of-charge repair or
replacement of defective parts only over the entire lifes-
pan of the tool. Parts requiring repair or replacement
as a result of normal wear and tear are not covered by
this warranty.
Additional claims are excluded, unless stringent
national rules prohibit such exclusion. In particular,
Hilti is not obligated for direct, indirect, incidental
or consequential damages, losses or expenses in
connection with, or by reason of, the use of, or inabil-
ity to use the tool for any purpose. Implied warranties
of merchantability or fitness for a particular purpose
are specifically excluded.
For repair or replacement, send tool or related parts
immediately upon discovery of the defect to the address
of the local Hilti marketing organization provided.
This constitutes Hilti's entire obligation with regard to
warranty and supersedes all prior or contemporane-
ous comments and oral or written agreements con-
cerning warranties.
Hilti Corporation, Feldkircherstrasse 100,
FL-9494 Schaan
Paolo Luccini Jan Doongaji
Head of BA Ececutive Vice President
Quality and Process Management BU Power Tools & Demolition
Business Area
Electric Tools & Accessories
01/2012 01/2012
Technical documentation filed at:
Hilti Entwicklungsgesellschaft mbH
Zulassung Elektrowerkzeuge
Hiltistrasse 6
86916 Kaufering
Deutschland
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*378505*
378505
Hilti Corporation
LI-9494 Schaan
Tel.: +423 / 234 21 11
Fax:+423 / 234 29 65
www.hilti.com
Hilti = registered trademark of Hilti Corp., Schaan
W 2823 | 0113 | 10-Pos. 1 | 1
Printed in Liechtenstein © 2013
Right of technical and programme changes reserved S. E. & O.378505 / A3
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