Ohlins BM 701 User manual

Mounting Instructions
Öhlins shock absorber kit BM 701
for BMW K 1200 RS, front
© Öhlins Racing AB. All rights reserved. Any reprinting or unauthorized use without the
written permission of Öhlins Racing AB is prohibited. Printed in Sweden.
Öhlins shock absorber 36 D
Your Öhlins shock absorber type 36 D features
the following adjuster:
Spring pre-load adjuster
Adjustments are made by turning the threaded
ring on the shock absorber body. Use the tool
provided. Clockwise for harder adjustment,
counter clockwise to release the pre-load.
NOTE!
When delivered the Öhlins shock absorber is dialed
to recommended settings for the specific brand
and make of the vehicle. If you have changed the
settings, see Setup data on the last page.
Spring
pre-load
adjuster
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone [phone]. Fax [phone].
www.ohlins.com
Part No. BM 701. Issued 05 05 25
Setup data
Shock absorber length 319 mm
Shock absorber stroke 82 mm
Spring pre-load 7 mm
Checking sag and ride height
Front suspension
F1. Bike on a stand with the
suspension fully extended = ............
F2. Bike on the ground without rider = ............
F3. Bike on the ground with rider = ............
Free sag F1 - F2 = ............
Ride height F1 - F3 = ............
Rear suspension
R1.Bike on a stand with the
suspension fully extended = ............
R2.Bike on the ground without rider = ........... .
R3.Bike on the ground with rider = ............
Free sag R1 - R2 = ............
Ride height R1 - R3 = ............
Bike on a stand.
F1
R1
Bike on the ground.
F2
R2
Bike with rider on.
F3
R3

Before installation
Öhlins Racing AB can not be held responsible for
any damage whatsoever to shock absorber or
vehicle, or injury to persons, if the instructions for
fitting and maintenance are not followed exactly.
Similarly, the warranty will become null and void
if the instructions are not adhered to.
WARNING!
1. Installing a shock absorber, that is not
approved by the vehicle manufacturer, may
affect the stability of your vehicle. Öhlins
Racing AB cannot be held responsible for
any personal injury or damage whatsoever
that may occur after fitting the shock
absorber. Contact an Öhlins dealer or other
qualified person for advice.
2. Please study and make certain that you
fully understand all the mounting instructions
and the owners manuals before handling this
shock absorber kit. If you have any questions
regarding proper installation procedures,
contact an Öhlins dealer or other qualified
person.
3. The vehicle service manual must be referred
to when installing the Öhlins shock absorber
Safety signals
Important information concerning safety is
distinguished in this manual by the
following notations:
The Safety alert symbol means:
Caution! Your safety is involved.
WARNING!
Failure to follow warning instructions
could result in severe or fatal injury
to anyone working with, inspecting or
using the suspension, or to bystanders.
CAUTION!
Caution indicates that special pre-
cautions must be taken to avoid dam-
age to the suspension.
NOTE!
This indicates information that is of
importance with regard to procedures.
Öhlins products are subject to continual improve-
ment and development. Consequently, although
these instructions include the most up-to-date
information available at the time of printing, there
may be minor differences between your suspen-
sion and this manual. Please consult your Öhlins
dealer if you have any questions with regard to
the contents of the manual.
NOTE!
During storage and transportation, especially
at high ambient temperature, the oil and
grease used for assembling may run out
inside the packing and damage the expanded
polystyrene packing material. This is not
unusual and is in no way detrimental to the
shock absorber.
Kit contents
Before installing the shock absorber, please
check the contents of the kit. If anything is
missing, contact your Öhlins dealer.
Description Pcs. Part No.
Shock absorber 36 D 1 BM 701
C-spanner 1 00710-01
Sticker Öhlins 2 00192-01
Owners manual 1
WARNING!
1. It’s advisable to have an Öhlins dealer or other
qualified person to fit your shock absorber.
2. Instructions in the vehicle service manual are
to be followed when changing the shock
absorber.
3. When working on a lifted vehicle it must be
securely supported to prevent it from falling.
Mounting instructions
1
Put the motorcycle on a stand so the front wheel
is clear of the ground. Make sure it’s steadily fixed
so it will not fall over.
2
Remove the seat and the sides of the fairing.
3
Loosen the gas tank and move it rearwards so
that the upper shock absorber mounting is within
reach.
4
Loosen first the lower then the upper shock ab-
sorber mounting bolt.
5
Remove the shock absorber downwards.
6
Fit the shock absorber. Use the standard mount-
ing rubbers, washer and nut for the top mount-
ing. Fit the upper nut first.
NOTE!
If it is difficult to get the shock absorber in place,
loosen the pre-load adjuster rings so that it is
easier to compress the shock absorber a bit.
Make sure to return them to the correct position
when the shock absorber is in place.
7
Fit the lower shock absorber mounting bolt.
Mount the gas tank, the fairing sides and the seat.
NOTE!
Make sure that all bolts are tightened to the correct
torque and that nothing fouls or restricts movement
of the shock absorber when the suspension is
being fully compressed or extended.
8
Continue your work according to the Owners
Manual, section Adjustments.