HMS Anybus-X AB7609 User manual

AB7609 User manual
Anybus-X
PROFIBUS to DeviceNet Gateway
User Manual
Part No.AB7609
Rev 1.21
HMS Industrial Networks
Pilefeltsgatan 93-95
SE-302 50 Halmstad
Sweden
Phone [phone]
Web www.Anybus.com

Table of Contents i
© 2005 HMS Industrial Networks AB7609 User manual
Table of Contents
Preface......................................................................... iv
About This Manual ................................................ iv
Important User Information ................................... iv
Related Documentation........................................... v
Anybus-X Module Description ............................... 1-1
Overview .................................................................... 1-1
Theory of Operation ................................................... 1-1
DeviceNet Features ................................................... 1-2
PROFIBUS Features.................................................. 1-2
System Requirements ................................................ 1-3
Hardware Description................................................. 1-4
Installation................................................................ 2-1
Installation and Operation Requirements ................... 2-1
Power and Network Connections ............................... 2-2
Connecting Power...................................................... 2-3
Connecting DeviceNet ............................................... 2-4
Connecting to PROFIBUS.......................................... 2-5
Configuration ........................................................... 3-1
PROFIBUS Network Configuration ............................ 3-1
ABX Configuration Tool (BWConfig) .......................... 3-3
DeviceNet Network Configuration .............................. 3-7
DeviceNet I/O Configuration....................................... 3-9
Step By Step Configuration .................................... 4-1
PROFIBUS Network Configuration ............................ 4-1
DeviceNet Network Configuration .............................. 4-2
DeviceNet I/O Configuration..................................... 4-10
PROFIBUS Interface............................................... 5-1
Network Communication ............................................ 5-1
Device Diagnostics..................................................... 5-2
Interaction with I/O Tables ......................................... 5-2

Table of Contents ii
© 2005 HMS Industrial Networks AB7609 User manual
DeviceNet Interface.................................................. 6-1
Network Communications .......................................... 6-1
Configuration .............................................................. 6-1
Automatic Baud Rate Detection ................................. 6-1
Slave Device Communication .................................... 6-2
Scan Cycles ............................................................... 6-2
I/O Message Types .................................................... 6-3
I/O Mapping................................................................ 6-3
I/O Table Byte Swapping ........................................... 6-3
Proxy for Group 2 Only Devices................................. 6-3
Run/Idle Mode............................................................ 6-4
Automatic Device Recovery (ADR) ............................ 6-5
Interaction with I/O Tables ......................................... 6-6
Status and Diagnostics............................................. 7-1
Anybus-X LEDs.......................................................... 7-1
PROFIBUS Device Diagnostic Data........................... 7-4
Specifications............................................................ 8-1
Environmental Specifications ..................................... 8-1
EMC Directive Compliance ........................................ 8-1
Electrical Specifications.............................................. 8-1
Mechanical Specifications .......................................... 8-2
I/O Data Sizes ............................................................ 8-3
Connectors................................................................ 9-1
Power ......................................................................... 9-1
DeviceNet................................................................... 9-2
PROFIBUS ................................................................. 9-3
Auxiliary RS-232 ........................................................ 9-4
Warranty ................................................................ 10-1
Support ................................................................... 11-1
Technical Product Assistance .................................. 11-1
Contact Information .................................................. 11-1

Preface iv
© 2005 HMS Industrial Networks AB7609 User manual
Preface
About This Manual
This manual discusses the use of the Anybus-X PROFIBUS to DeviceNet Gate-
way. It describes how to install, configure, and operate the module.
Important User Information
The data and illustrations found in this document are not binding. We reserve the
right to modify our products in line with our policy of product development. The
information in this document is subject to change and should not be considered as
a commitment by HMS Industrial Networkss. HMS Industrial Networkss assumes
no responsibility for errors that may appear in this document
There are many applications of the Anybus-X module. Those responsible for the
use of this device must satisfy themselves that all necessary steps have been taken
to verify an application meets all performance and safety requirements including
any applicable laws, regulations, codes, and standards.
The illustrations and samples in this guide are intended solely for the purpose of
example. HMS Industrial Networkss does not assume responsibility or liability
for actual use based upon the examples shown in this publication.
PROFIBUS is a trademark of PROFIBUS International.
DeviceNet is a trademark of the Open Device Vendor Association, Inc. (ODVA)
RSLinx and RSNetWorx are trademarks of Rockwell Software.
MS-DOS, and Windows are trademarks of Microsoft Corporation.

Preface v
© 2005 HMS Industrial Networks AB7609 User manual
Related Documentation
Document Name Author Web Page
DeviceNet Specification ODVA www.odva.org
PROFIBUS Specification PROFIBUS International www.profibus.com
Table 1-1 Related Documentation

Chapter 1 AnyBus-X Module Description 1-1
© 2005 HMS Industrial Networks AB7609 User manual
Anybus-X Module Description
Overview
The Anybus-X PROFIBUS to DeviceNet Gateway allows you to monitor and
control data on a DeviceNet network using a PROFIBUS-DP master device. The
Anybus-X acts as a DeviceNet master, collecting and distributing input and output
data to modules on DeviceNet. The I/O table used by the DeviceNet master is
accessible for I/O data exchange with the PROFIBUS-DP master.
Theory of Operation
The Anybus-X provides centralized data storage, the “PassageWayTM”, for data
that is shared between the DeviceNet and PROFIBUS networks. Data is placed
into the PassageWay by one network interface, allowing the data to be read
through the other network interface.
The Anybus-X appears as a single device on either network using standard proto-
col mechanisms. No special, or extended, protocol features are required of the
devices on either network to read or write the data flowing through the Passage-
Way; all cross-network activity is transparent to the devices on either network.
Figure 1-1 Anybus-X PassageWay Operation
PROFIBUS-DP
DeviceNet
PassageWay
Input
Table
Output
Table
Input Data
Output Data
Input Data
Output Data

AnyBus-X Module Description 1-2
© 2005 HMS Industrial Networks AB7609 User manual
DeviceNet Features
• DeviceNet Master scanner functionality supporting up to 63 DeviceNet
slave devices
• Explicit Messaging and Bit Strobe, Poll, and Change of State (COS) I/O
connections.
• Baud rates of 125, 250, and 500 Kbps.
• Automatic baud rate detection option may be enabled or disabled.
• Automatic Address Recovery can be configured to replace a faulted slave
device with a replacement device at the same MAC ID.
• Configuration Recovery can be configured for slave devices so that a
newly replaced slave can be configured to the same settings of the device
it replaces. Combined with Automatic Address Recovery this feature is
known as Automatic Device Recovery (ADR).
PROFIBUS Features
• PROFIBUS-DP slave.
• Cyclic I/O data transmission.
• Device diagnostic transmission.
• Baud rates ranging from 9.6 Kbps to 12 Mbps.

AnyBus-X Module Description 1-3
© 2005 HMS Industrial Networks AB7609 User manual
System Requirements
The following hardware and software components are needed to use the Anybus-
X PROFIBUS to DeviceNet Gateway.
Required Hardware
• Anybus-X module.
• DeviceNet network connection.
• PROFIBUS-DP network connection
• PROFIBUS-DP master device.
• 24 VDC power connection
• PC to execute DeviceNet Configuration Software. The DeviceNet scanner
configuration is done using DeviceNet configuration software tool such
as RSNetWorx for DeviceNet from Rockwell Software or HMS NetTool-
DN.
Optional Hardware
• DIN rail to mount the Anybus-X.
• A PC with a serial RS-232 port to be used for field firmware updates if
required. The Anybus-X Configuration Tool (BWConfig) is used for
downloading firmware updates.
• RS-232 null-modem cable (pins 2 and 3 swapped) from the PC to the
Anybus-X module for field firmware updates.
Required Software
• DeviceNet configuration software such as RSNetWorx for DeviceNet or
HMS NetTool-DN to configure DeviceNet devices and the Anybus-X’s
DeviceNet operation.
• If RSNetWorx is to be used to configure the Anybus-X, RSLinx version
2.31 or later is required.
Optional Software
• Anybus-X Configuration Tool software (BWConfig) to perform field
firmware upgrades.
• BWConfig requires that the PC be running Microsoft Windows 95, 98,
NT, or 2000.

AnyBus-X Module Description 1-4
© 2005 HMS Industrial Networks AB7609 User manual
Hardware Description
All connections, whether power or fieldbus, to the Anybus-X are made on one end
of the module. Phoenix connectors are provided for power and DeviceNet connec-
tions. A 9-pin D-Subminiature connector is provided for PROFIBUS connection.
There is a 9-pin D-Subminiature connector for the auxiliary RS-232 port that is
used for field firmware upgrades. See “Installation” Page 2-1 for details on using
these connections.
Also on the end of the Anybus-X are switches that set the PROFIBUS network
configuration. 2 Rotary switches are used to set the network address. A single DIP
switch allows internal network termination to be enabled and disabled. See
“PROFIBUS Network Configuration” Page 3-1 for details on configuring the
PROFIBUS network interface.
The front of the module has a set of 6 LEDs that are used for status indication.
These LEDs provide visual status for the overall module, the DeviceNet interface,
and the PROFIBUS interface. See “Status and Diagnostics” Page 7-1 for details
on how the LEDs are used.
The back of the module has a DIN rail mount to allow the module to be mounted
on a DIN rail.

Chapter 2 Installation 2-1
© 2005 HMS Industrial Networks AB7609 User manual
Installation
Installation and Operation Requirements
•Power, input and output (I/O) wiring must be in accordance with Class 1, Divi-
sion 2 wiring methods - article 501-4(b) of the National Electric Code,
NFPA 70 and in accordance with local codes.
•Warning - Explosion Hazard - Substitution of components may impair suitabil-
ity for Class 1, Division 2.
•Warning - Explosion Hazard - When in hazardous locations turn off power
before replacing or wiring modules.
•Warning - Explosion Hazard - Do not disconnect equipment unless power has
been switched off or the area is known to be nonhazardous.
•Terminal tightening torque must be between 5-7 lbs-in (0.5-0.8 Nm).
•For use in Class 2 circuits only.
•Suitable for surrounding temperature of 65 degrees C maximum.
•Use 60/75 C copper wire only.

Installation 2-2
© 2005 HMS Industrial Networks AB7609 User manual
Power and Network Connections
The power and network connections to the AnyBus-X are made on the end of the
module. Figure 2-1 indicates the location of each connector.
Figure 2-1 AnyBus-X Power and Network Connections
DeviceNet Power Aux RS-232
PROFIBUS
PROFIBUS
Termination
PROFIBUS
Address

Installation 2-3
© 2005 HMS Industrial Networks AB7609 User manual
Connecting Power
The power connection is a 2-pin terminal block located on the end of the module.
The female terminal block connector is provided with the AnyBus-X. Connec-
tions to be made are illustrated in Figure 2-2.
The AnyBus-X requires 24 volts DC power. The module will start immediately
when power is applied (There is no On/Off switch on the module).
Figure 2-2 Power Connection
24VDC Common
24 VDC +

Installation 2-4
© 2005 HMS Industrial Networks AB7609 User manual
Connecting DeviceNet
The DeviceNet network connection is a 5-pin terminal block located next to the
power connection on the end of the module. The female terminal block connector
is provided with the AnyBus-X. Connections to be made are illustrated in Figure
2-3.
A 120 ohm termination resistor (not provided) may be required for proper net-
work termination. See the DeviceNet Specification for specific rules on
DeviceNet connections and termination.
For information on setting the DeviceNet network configuration (MAC ID, baud
rate, etc.), see “ABX Configuration Tool (BWConfig)” on page 3-3.
Figure 2-3 DeviceNet Connection
(Red) Net Power 24VDC +
(Black) Net Power 24VDC Common
(White) CAN High
(Blue) CAN Low
CAN Shield

Installation 2-5
© 2005 HMS Industrial Networks AB7609 User manual
Connecting to PROFIBUS
The PROFIBUS network connection is a 9-pin D-Subminiature connector located
on the end of the module next to the PROFIBUS termination switch. Connections
to be made are illustrated in Figure 2-4.
The +5V Bus and GND Bus connections are used for bus termination. Some
devices like optical transceivers (RS-485 to fiber optics) might require external
power from these pins.
The RTS connection is used in some equipment to determine the direction of
transmission.
In typical applications only the A-Line, B-Line and Shield connections are used.
For information on setting the PROFIBUS network configuration (address, baud
rate, etc.), see “PROFIBUS Network Configuration” on page 3-1.
Figure 2-4 PROFIBUS Connection
(6) +5V Bus
(3) B-Line
GND Bus (5)
RTS (4)
A-Line (8)

Chapter 3 Configuration 3-1
© 2005 HMS Industrial Networks AB7609 User manual
Configuration
This chapter describes how the Anybus-X PROFIBUS to DeviceNet Gateway is
configured. The next chapter walks the reader through the configuration of the
Anybus-X using the commonly available configuration tools.
PROFIBUS Network Configuration
PROFIBUS Network Address
The PROFIBUS network address is set using two rotary switches on the end of the
Anybus-X. Each switch sets a digit of the address from 1 to 9, allowing for a range
of network addresses from 1 to 99.
The rotary switch nearest the 9-pin D-Sub PROFIBUS network connector sets the
10’s digit. The other switch sets the 1’s digit
Hint: If you look at the end of the Anybus-X with the 9-pin D-Sub PROFIBUS
network connector on your left, the node address is easier to read.
PROFIBUS Baud Rate
The PROFIBUS baud rate is set during the configuration of the PROFIBUS Mas-
ter. The Anybus-X has automatic baud rate detection so no configuration of the
Anybus-X itself is required.
9.6 Kbps 1.5 Mbps
19.2 Kbps 3 Mbps
93.75 Kbps 6 Mbps
187.5 Kbps 12 Mbps
500 Kbps
Table 3-1 Supported PROFIBUS Baud Rates

Configuration 3-2
© 2005 HMS Industrial Networks AB7609 User manual
PROFIBUS Network Termination
The end nodes on a PROFIBUS-DP network must be terminated to avoid reflec-
tions on the bus line. The Anybus-X is equipped with a termination switch to
enable termination for the node if it is required.
Note: If an external termination connector is used, the termination switch must be
in the OFF position.
GSD File
Each device on a PROFIBUS-DP network has an associated GSD file containing
all necessary information about the device. This file is used by the network con-
figuration program during configuration of the network and PROFIBUS master.
The latest version of the GSD file for the Anybus-X can be downloaded from
HMS Industrial Networks’s web site, or received by contacting HMS Industrial
Networks.
ON Position Network termination enabled.
If the module is the last or first module in the net-
work, the bus termination should be set to ON, or
an external connector used.
OFF Position Network termination disabled.
Table 3-2 PROFIBUS Termination Switch Function

Configuration 3-3
© 2005 HMS Industrial Networks AB7609 User manual
Anybus-X Configuration Tool (BWConfig)
The Anybus-X Configuration Tool allows you to configure the parameters associ-
ated with the DeviceNet network interfaces.
BWConfig is a Microsoft Windows application that communicates with the Any-
bus-X over a standard RS-232 serial link using the PC serial port. BWConfig is
compatible with Microsoft Windows 95, 98, NT, 2000, and XP.
Installing the Tool
Install BWConfig from the CD by running Setup.exe which is found in the CD's
root directory.
If you have downloaded BWConfig from the web site, unzip the downloaded file
into a temporary directory and run Setup.exe which is found in the temporary
directory.
Connecting to the ABX Module
Connect the PC running BWConfig to the Anybus-X module using a standard
Null-Modem (pins 2 and 3 swapped) serial cable between the PC serial port and
the 9-pin D-Sub connector on the module. It does not matter which PC serial port
you use, BWConfig will scan each available port and detect the connection auto-
matically.

Configuration 3-4
© 2005 HMS Industrial Networks AB7609 User manual
Starting the Tool
Launch BWConfig from the ABX Configuration folder in the Windows Start
Menu.
When BWConfig is started, it will attempt to locate an Anybus-X module on one
of the PC serial ports. If a module is found, the status area of the tool will be
updated to show the module type and status of the module that was located.
If a module is not connected to the PC, or is powered off, when the tool is started,
the status area will indicate that no module was detected. Make sure that the mod-
ule is powered and the connection is made, then press the Refresh button on the
BWConfig tool bar; this will cause the tool to rescan the serial ports for a module.
BWConfig User Interface
The Anybus-X Configuration Tool’s user interface is shown in Figure 3-1.
Figure 3-1 BWConfig User Interface

Configuration 3-5
© 2005 HMS Industrial Networks AB7609 User manual
Display Panes
The BWConfig display is divided into 3 panes.
Tool Operations
The following operations are available through the BWConfig menus and tool bar.
BridgeWay Configuration Module type and status information about the
Anybus-X module that was detected.
DeviceNet Configuration Configuration of DeviceNet network parame-
ters and status of the network interface.
New File Create a new Anybus-X configuration for the
selected type of module.
Open File Open a previously saved Anybus-X configura-
tion.
Save File Save the current Anybus-X configuration to a
file.
Refresh Device Status Refresh the module identity and status infor-
mation. This will update the current status
information shown by the tool. This can also
be used to start the detection process if a mod-
ule has not been detected by the tool, or the
connection has been changed to a different
module.
Upload Configuration Read the configuration that is currently stored
in the Anybus-X module. This will overwrite
any configuration that is displayed on the
tool’s user interface.
Download Configuration Send the configuration shown on the tool’s
user interface to the Anybus-X module.
Offline Configuration Offline configuration will allow a configura-
tion to be created and saved without being
connected to a module.

Configuration 3-6
© 2005 HMS Industrial Networks AB7609 User manual
Flash Update Perform a field upgrade of the Anybus-X
module’s firmware.
Note: Care should be taken when upgrading
firmware, an incomplete update could cause
irreparable harm to the module.