Hoist Fitness HF4664 User manual

HF4664
AB / BACK ROMAN HYPER
OWNERS MANUAL
Fax
Customer Service
[phone]
[phone]
[phone]
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
CATALOG NUMBER
0206 - 001

OWNER'S
MANUAL
PAGE 01 HF4664 ASSEMBLY
CONTENTS
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PRE-ASSEMBLY....................................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
GENERAL MAINTENANCE INFORMATION........................
MAINTENANCE SCHEDULE.................................................
WEIGHT TRAINING TIPS.......................................................
WEIGHT TRAINING EXERCISE LOG...................................
LIMITED LIFETIME WARRANTY..........................................
02
04
09
11
12
13
15
16
18
20
22
23
25
26

PAGE 02
HF4664 ASSEMBLY
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
TOOLS REQUIRED
Before beginning assembly please take the time to read instructions
thoroughly. Please use the Parts List in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
INSTRUCTIONS
OWNER'S
MANUAL

OWNERS
MANUAL
PAGE 03 HF4664 ASSEMBLY
*** THIS PAGE IS INTENTIONALLY LEFT BLANK***

PAGE 04
HF4664 ASSEMBLY
FRAME ASSEMBLY
OWNER'S
MANUAL

PAGE 05 HF4664 ASSEMBLY
NOTES:
- HAND TIGHTEN HARDWARE.
FRAME ASSEMBLY
STEP 1
OWNER'S
MANUAL
1
2
31
8
38
41 38
3
4
22
41
38
38
32
41
38
38 38
4141
38
31
31
38
38
31

PAGE 06
HF4664 ASSEMBLY
FRAME ASSEMBLY
STEP 2
NOTES:
- HAND TIGHTEN HARDWARE.
OWNER'S
MANUAL
26
38
34
6
38
41
18
18
29 36
36 21
36
29
36
40
40
2
4

PAGE 07 HF4664 ASSEMBLY
FRAME ASSEMBLY
STEP 3 NOTES:
- WRENCH TIGHTEN BOLT (33).
THEN LOOSEN NUT JUST ENOUGH
FOR HANDLE ASSEMBLY (7)
TO PIVOT FREELY.
- WRENCH TIGHTEN HARDWARE.
OWNER'S
MANUAL
*
7
6
38
41
1
38
31
33
38
31
38
41
38
38
41 *

27
35
19
9
24
20
24
37
39
28
10
24
20
24
37
39
28
19
49
35
27
35
27
35
27
7
36
40 40
36
40
36
36
30
36 30
30
36
6
PAGE 08
HF4664 ASSEMBLY
NOTES:
- WRENCH TIGHTEN HARDWARE.
FRAME ASSEMBLY
STEP 4
OWNER'S
MANUAL

44
43
45
47
42
42
46
1
10
6
2
4
PAGE 09 HF4664 ASSEMBLY
DECAL PLACEMENT
NOTE:
- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.
OWNER'S
MANUAL

44
43
48
4
6
PAGE 10
HF4664 ASSEMBLY
DECAL PLACEMENT
NOTES:
- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.
OWNER'S
MANUAL

020-0005025
DECAL REFERENCE
021-0003113
021-0003135 021-0003008
021-0003231
021-0003138
021-0003221
PAGE 11 HF4664 ASSEMBLY
OWNER'S
MANUAL
NOTICE

15
23
13
26
5
3
12
5
25
2
4
11
1
12
14
6
17
7
16
12
23
11
12
23
23
16
17
10
15
PAGE 12
HF4664 ASSEMBLY
OWNER'S
MANUAL
PRE-ASSEMBLY

PAGE 13 HF4664 ASSEMBLY
OWNER'S
MANUAL
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 026-01X2752 FRONT UPRIGHT ASSEMBLY 1
2 026-01X2499 BASE FRAME WELDMENT 1
3 026-01X2460 ADJUSTMENT TUBE ASSEMBLY 1
4 026-01X2476 GUIDE TUBE WELDMENT 1
5 026-01X2161 THREADED PULL-PIN ASSEMBLY 2
6 026-01X2507 MAIN FRAME WELDMENT 1
7 026-01X2525 HANDLE ASSEMBLY 1
8 026-01X2524 FRONT SUPPORT WELDMENT 1
9 026-01X2666 16.81" LG. ROLLER BAR ASSEMBLY 1
10 026-01X2661 FOOT REST WELDMENT 1
11 014-0101002 OILITE FLANGED, .75" O.D X .50" I.D X .38" LG. 2
12 014-0101017 BUSHING: OILITE FLANGED 1.00" ID X 1.38" OD X .75" LG. 4
13 016-0001003 1.50" X 2.50" END CAP (BLACK) 1
14 016-0201015 END CAP-F 2.00" X 3.00" (BLACK) 1
15 016-0201041 3.00" END CAP .06" WALL (BLACK) 2
16 016-0201038 1.25" ENDCAP (DOMED) 2
17 019-0002036 CLOSED END GRIP 1.25" 2
18 020-0014031 WHEEL 2 3/16" 2
19 022-01PD2046-A UPHOLSTERY PAD 2
20 022-01PDR008 ROLLER PAD 4.00" X 7.00" LG. 2
21 026-01M1020 SHAFT, 1.00" O.D. X .531" I.D. X 3.219" LG. 1
22 026-01M1022 SHAFT, 1.00" O.D. X .531" I.D. X 2.812" LG. 1
23 026-01PL0125 E-Z GLIDE PLASTIC SLEEVE 4
24 026-01PL0151 PLASTIC WASHER 2.50" 4
25 026-01PL2005 PLUG BUMPER (2 STEM) 1
26 026-01T2720 ADJUSTMENT TUBE 1
27 011-0107011 5/16"-18UNC X 1.25" HHB (WZ) 4
28 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 2
29 011-0407020 3/8"-16UNC X 1.75" HHB (WZ) 2
30 011-0107026 3/8"-16UNC X 2.25" HHB (WZ) 3
31 011-0407024 1/2"-13UNC X 2.75" HHB (WZ) 6
32 011-0407000 1/2"-13UNC X 3.50" HHB (WZ) 1
33 011-0107050 1/2"-13UNC X 3.75" HHB (WZ) 1
34 011-0101070 1/2"-13UNC X 4.00" HHB (WZ) 1
35 013-0102004 5/16" X 22mm USS FLAT WASHER (WZ) 4
36 013-0402007 3/8" X 22mm FLAT WASHER (WZ) 10
37 013-0303007 3/8" FENDER WASHER (WZ) 2
PART LIST
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED

ITEM NO. PART NUMBER DESCRIPTION QTY.
38 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 18
39 013-0102020 3/8" SPLIT LOCK WASHER (WZ) 2
40 012-0104008 3/8"-16UNC THIN NYLOCK NUT (WZ) 5
41 012-0304011 1/2"-13UNC THIN NYLOCK NUT (WZ) 9
42 020-0005025 3M TREAD 2
43 021-0003221 "HOIST" DECAL 2.50" X 9.13" 2
44 021-0003138 PINCH POINT 1.63" X 2.63" HORIZONTAL 2
45 021-0003008 DECAL COMMERCIAL MAINTENANCE 1.50" X 6.69" 1
46 021-0003231 "H" DECAL (1.18" X 1.63") 1
47 021-0003113 DECAL PINCH POINT 1.63" X 3.25" (VERTICAL) 1
48 021-0003135 DECAL WARNING 1.50" X 6.69" 1
49 011-0101005 3/8"-16UNC X .75" BHCS (WZ) 1
PART LIST (CONTINUED)
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
PAGE 14
HF4664 ASSEMBLY
OWNER'S
MANUAL

OWNERS
MANUAL
PAGE 15 HF4664 ASSEMBLY
BZ = Black Zinc
WZ = White Zinc
FHCS = Flat Head Cap Screw
BHCS = Button Head Cap Screw
SHCS = Socket Head Cap Screw
HHB = Hex Head Bolt
ABBREVIATIONS

PAGE 16
HF4664 ASSEMBLY
5 1/4"4 1/4"
4 3/4"
5"
5 1/2"
4"
4 1/2"
4 3/4"
5"
5 1/2"
4"
4 1/2"
5 1/4"4 1/4"
5 1/4"
5"
5 1/2"
4 1/4"
4"
4 1/2"
4"
4 3/4"
3 1/4"2 1/4"
2 3/4"1 3/4"
1 1/4"
3"
3 1/2"2 1/2"
2 3/4"
3"
3 1/2"2 1/2"
3 1/4"2 1/4"
1 1/2"
1 3/4"
1"
1 1/2"
1"
1 1/4"
2"
2"
5/16" HEX BOLT
0"
0"
3/8" HEX BOLT
3 1/4"
3"
3 1/2"
2 1/4"
2 1/2"
3 1/4"2 1/4"
2 3/4"
1 1/2"
1"
1 1/4"
1 3/4"
1 1/4"
2"
3 1/2"2 1/2"
3"
1 1/2"
1" 2"
0"
1/2" HEX BOLT
0"
1/2" SHOULDER BOLT
2 3/4"1 3/4" 3 3/4"
3 3/4"
3 3/4"
3 3/4"
OWNER'S
MANUAL
BOLT SIZING CHART

PAGE 17 HF4664 ASSEMBLY
OWNER'S
MANUAL
3"
HEAD CAP SCREW
3/8" BUTTON
SOCKET CAP SCREW
1/4" HEX
0"
BOLT
1"
1 1/4"
3/4"
1 1/2"
0"
1"
0"
1/2" FLATHEAD
0"
3/8" FLATHEAD
SOCKET CAP SCREW
3/8" SOCKET
CAP SCREW
1 3/4" 2 3/4"3/4"
1 1/4"
3/4"
0" 1"
2 1/4"
1 1/2"
2"
2 1/2"
1"
3/4"
3/4"
(CONTINUED)
BOLT SIZING CHART

PAGE 18
HF4664 ASSEMBLY
OWNER'S
MANUAL
013-0002003
1/4"
FLAT WASHER
SMALL, SAE, 13mm
013-0102026
1/2"
FLAT WASHER
LARGE, USS, 34mm
014-0018001
1/2" LONG
SPACER
3/8" FENDER WASHER
013-0003002
PLASTIC 1 1/16"
026-01PL151
FENDER WASHER
013-0402005
3/8"
FLAT WASHER
LARGE, USS, 25mm
013-0002004
3/8"
FLAT WASHER
SMALL, SAE, 21mm
013-0102020
3/8"
LOCK WASHER
1" SHIM WASHER
016-0009003
013-0102019
1/4"
LOCK WASHER
026-01M0238
2" ALUMINUM
FLATHEAD CAP
013-0102028
3/8"
CURVED WASHER
013-0102004
5/16"
FLAT WASHER
LARGE, USS, 22mm
013-0402007
3/8"
FLAT WASHER
22mm O.D.
1 1/16"
013-0003004
FENDER WASHER
014-0018002
1" LONG
SPACER
013-0102003
1/2"
FLAT WASHER
SMALL, SAE, 27mm
013-0102018
1/2"
LOCK WASHER
WASHER SIZING CHART

PAGE 19 HF4664 ASSEMBLY
OWNER'S
MANUAL
026-01M0211
1/4" LONG
FLANGED SPACER
026-01M0198
1/2" LONG
FLANGED SPACER
026-01M0760
1/2" LONG HEAVY
FLANGED SPACER
026-01M211T
1/4" LONG HEAVY
FLANGED SPACER
026-01M0532
11/16" LONG HEAVY
FLANGED SPACER
026-01M0551
1" LONG HEAVY
FLANGED SPACER
026-01M0788
.81" LONG HEAVY
FLANGED SPACER
026-01M0780
.65" LONG HEAVY
FLANGED SPACER
026-01M0761
1 11/16" LONG HEAVY
FLANGED SPACER
026-01M0789
.44" LONG HEAVY
FLANGED SPACER
026-01M0762
1 1/2" LONG HEAVY
FLANGED SPACER
026-01M0768
1 1/4" LONG HEAVY
FLANGED SPACER
026-01M0239
1 5/8" ALUMINUM
FLATHEAD CAP
026-01M0240
1 3/8" ALUMINUM
FLATHEAD CAP
026-01M0600
.625" LONG
FLANGED SPACER
WASHER SIZING CHART
(CONTINUED)