Hoist Fitness CMJ-6203 User manual

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RECORD SERIAL NUMBER HERE
MACHINE CODE
**WARNING!**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR USING MINIMUM 4 - 1/2" LONG BOLTS.
FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.
Note: Both Serial Number and Model Number are Required when Ordering Parts
OWNER'S MANUAL
B05
CMJ-6203
MID-ROW STATION

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OWNER'S MANUAL
PAGE 01 CMJ-6203 ASSEMBLY
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
ACCESSORIES/MISC............................................................
PRE-ASSEMBLY....................................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
WEIGHT RATIOS....................................................................
EXERCISE LOG......................................................................
LIMITED WARRANTY............................................................
CONTENTS

OWNER'S MANUAL
PAGE 02CMJ-6203 ASSEMBLY
Ratchet Wrench
1/2", 9/16" and 3/4" Sockets
Adjustable Wrench
Rubber Mallet
Tape Measure
Level
Hex Key Wrench Set
Two People
TOOLS REQUIRED
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to
ensure correct operation. If you experience problems, first recheck the
assembly instructions to locate any possible errors made during assembly.
If you are unable to correct the problem, call your authorized HOIST dealer.
Be sure to have your serial number and this manual when calling. When all
parts have been accounted for, continue on.
INSTRUCTIONS

OWNER'S MANUAL
PAGE 03 CMJ-6203 ASSEMBLY
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***

OWNER'S MANUAL
PAGE 04
CMJ-6203 ASSEMBLY
FRAME ASSEMBLY

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
* ITEMS REFERENCED AND ASSEMBLED
IN CMJ-CAGE MANUAL.
OWNER'S MANUAL
PAGE 05 CMJ-6203 ASSEMBLY
32
*
*
*
*
*
*
33
34
32
32
37
*
*
*

FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE (16).
- WRENCH TIGHTEN ALL OTHER
HARDWARE.
CMJ-6203 ASSEMBLY
OWNER'S MANUAL
PAGE 06
16
29
25
25
29
6
25
24
29 24
7
29 24
7
2
16

*
**
29
25
8
29 25
25 44 3
11
25
18
2
15 24 29
24 16
15
24
29
16
*
*
*
*
24
*
ITEMS INCLUDED IN
CMJ-6175
(MAY BE INSTALLED
ON OPPOSITE SIDE.)
ITEM INCLUDED IN CMJ-6101
(MAY BE INSTALLED ON OPPOSITE SIDE.)
*
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
NOTE:
- HAND TIGHTEN HARDWARE.
HARDWARE (16, 24 & 29) TO BE USED
WHEN NO ADJACENT UNITS (CMJ-6101
OR CMJ-6175) ARE INSTALLED. IF
ADJACENT UNITS ARE INSTALLED, USE
HARDWARE INCLUDED WITH THOSE UNITS.
FRAME ASSEMBLY
PAGE 07
OWNER'S MANUAL
CMJ-6203 ASSEMBLY

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
HAND TIGHTENED HARDWARE.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
OWNER'S MANUAL
CMJ-6203 ASSEMBLY PAGE 08
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26
4
4
21
21
3
30
26
9
26
26
30
21
21

- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
NOTE:
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
FRAME ASSEMBLY
PAGE 09
OWNER'S MANUAL
CMJ-6203 ASSEMBLY
30
30 26
5
26
21
2126
26
4
3

FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
OWNER'S MANUAL
CMJ-6203 ASSEMBLY PAGE 10
26
23
3
12
10
38
40
27
20
43

1
MAJOR ADJUSTMENT:
LOOSEN JAM NUT AND THREAD THE STOP
IN/OUT TO GIVE THE CABLE PROPER TENSION.
RE-TIGHTEN JAM NUT.
NOTE:
BE SURE CABLE RUNS
BETWEEN THE PULLEY
AND THE GUARD PIN.
NOTE:
BE SURE CABLE RUNS
BETWEEN THE PULLEY
AND THE GUARD PIN.
121 13/16" 3095
FRAME ASSEMBLY
PROPERLY INSTALLED VIEW OF CABLE
PAGE 11
OWNER'S MANUAL
CMJ-6203 ASSEMBLY

6
30
26
1
14
26
19
26
30
26 19
14
3
JAM NUT.
PROPER TENSION. RE-TIGHTEN
WARNING - CABLE BOLT MUST BE THREADED
SECURELY TO ENSURE PROPER CONNECTION.
A MINIMUM OF 3/8" WITH JAM NUT TIGHTENED
FINE TUNING:
LOOSEN JAM NUT AND THREAD
BOLT IN/OUT TO GIVE THE CABLE
1
PROPERLY INSTALLED VIEW
33
1CABLE BOLT
JAM NUT
LANYARD RING
33
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- INSTALL CABLE AND PULLEYS AT THE
SAME TIME.
- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
OWNER'S MANUAL
CMJ-6203 ASSEMBLY PAGE 12
*IMPORTANT*
NOW THAT THE CMJ-6203 IS COMPLETELY ASSEMBLED TAKE TIME TO
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. USE A LEVEL
TO CHECK THAT THE GUIDE RODS ARE PERPENDICULAR IN BOTH DIRECTIONS.
IF THEY ARE NOT PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TO
LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.

ACCESSORIES
OWNER'S MANUAL
PAGE 13 CMJ-6203 ASSEMBLY
31

PRE ASSEMBLY
CMJ-6203 ASSEMBLY
OWNER'S MANUAL
PAGE 14
41
13
9
5

37
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39
NOTE:
- ALL DECALS ARE CENTERED
UNLESS OTHERWISE STATED.
DECAL PLACEMENT
OWNER'S MANUAL
CMJ-6203 ASSEMBLYPAGE 15

021-0003794
021-0003808
021-0003795
SERIAL # DECAL
DECAL REFERENCE
CMJ-6203 ASSEMBLY
OWNER'S MANUAL
PAGE 16

PART LIST
CMJ-6203 ASSEMBLYPAGE 17
OWNER'S MANUAL
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 010-01C0415 CABLE, CMJ-6203 WEIGHT STACK 1
2 026-01X5485 U-MOUNT 1
3 026-01X3815 ROW PULL SEAT 1
4 026-01X2975 FOOT PLATE MOUNT ASSEMBLY 2
5 026-01P4149 FOOTPLATE 1
6 026-01X5492 PULLEY MOUNT-1 1
7 026-01F0300 FLNG-B, .188" X Ø3.00" X 6.25" LG. 2
8 026-01F0307 FLANGE: 2 HOLES 6.25" X 2.50" 1
9 026-01P4174 LOWER FOOTPLATE 1
10 022-01PD2328-A SEAT PAD ASSEMBLY 1
11 026-01PL2122-B OVAL-SHAPED RUBBER FOOT 1
12 026-01P4191 SCUFF GUARD 1
13 026-01PL2265 RUBBER FOOTPLATE COVER 1
14 018-0002014 CABLE PULLEY: WIDE (BORED HUB) Ø4.50" 3
15 026-01P5134 PLACARD MOUNT 2
16 011-0407047 1/2"-13UNC X 4.00" HHB (WZ) 10
18 011-0407016 1/2"-13UNC X 3.00" HHB (WZ) 2
19 011-0107009 3/8"-16UNC X 2.50" HHB (WZ) 3
20 011-0101041 3/8"-16UNC X .75" BHCS (WZ) 2
21 011-0101026 3/8"-16UNC X 1.00" BHCS (WZ) 10
23 011-0107011 5/16"-18UNC X 1.25" HHB (WZ) 4
24 013-0202007 1/2" CURVED WASHER (WZ) 16
25 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 12
26 013-0402007 3/8" X 22mm FLAT WASHER (WZ) 28
27 013-0302008 5/16" SAE FLAT WASHER (WZ) 4
29 012-0304011 1/2"-13 UNC THIN NYLOCK NUT (WZ) 14

ITEM NO. PART NUMBER DESCRIPTION QTY.
30 012-0104008 3/8"-16 UNC THIN NYLOCK NUT (WZ) 13
31 026-01X3659 MID-ROW HANDLE 1
32 026-01X1855 15 LB INTERMEDIATE WT. PLATES QTY. (5) 3
33 026-01X5538 20 LB TOP WEIGHT PLATE ASSEMBLY W/ 21 HOLE STEM 1
34 026-01X1865 10 LB INTERMEDIATE WT. PLATES QTY. (5) 1
35 021-0003794 PLACARD-1,CMJ- ROW STATION 1
36 021-0003795 PLACARD-2,CMJ- ROW STATION 1
37 021-0003808 DECAL WEIGHT STACK (1-21) 1
38 013-0102020 3/8" SPLIT LOCK WASHER (WZ) 2
39 SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 1
40 013-0102007 5/16" INTERNAL LOCK WASHER (WZ) 4
41 026-01PL2297 RUBBER FOOTPLATE COVER 1
42 014-0104004 BUSHING: SLEEVE, BRONZE Ø.5220" O.D. X Ø.3125" I.D. X .5850" LG. 2
43 026-01PL2324 SEAT PAD PLASTIC BACKING 1
44 011-0107034 1/2"-13UNC X 3.25" HHB (WZ) 2
PART LIST CONTINUED
OWNER'S MANUAL
CMJ-6203 ASSEMBLY PAGE 18
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED