Hoist Fitness Dual 900 User manual

R
ASSEMBLY INSTRUCTIONS July '00
9
0
0
DualDual
DualDual
Pec / DeltPec / Delt

ASSEMBLY INSTRUCTIONS Page 1
CONTENTS
INSTRUCTIONS .............................................................................
FRAME ASSEMBLY ........................................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
DECAL PLACEMENTS ...................................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG ......................................
GENERAL MAINTENANCE INFORMATION..............................
MAINTENANCE SCHEDULE........................................................
LIMITED WARRANTY ..................................................................
2
3
13
14
15
16
17
21
22
23
24
26
27
D900
Pec / Delt

ASSEMBLY INSTRUCTIONS Page 2
INSTRUCTIONS
3/4” Combination Wrench
Hand Ratchet
9/16” - 3/4” - 1/2”
Sockets
1/2” Variable Speed Drill
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.
D900
Pec / Delt

D900
Pec / Delt
ASSEMBLY INSTRUCTIONS Page 3
A
B
A
A
A
C
C
AM
AM
B
C
A
B
B
C
A
A
A
1
2
4

D900
Pelt / Delt
ASSEMBLY INSTRUCTIONS Page 4
AA
EE
AA
AA
DD33
AA
AA
BB
AA
EE
BB
BB
AA
DD
BB

D900
Pelt / Delt
ASSEMBLY INSTRUCTIONS Page 5
JJ
HH
AEAE
HH
55
FF
FF
AHAH
AHAH
ASAS
1414
ATAT
1515
AAAA
FF
AAAA
GG
FF
FF
FF
GG
GG
FF
AEAE
FF
JJ

D900
Pelt / Delt
ASSEMBLY INSTRUCTIONS Page 6
??
??
FF
HH
HH
FF
AAAA
AEAE
FF
FF
HH
HH
XX
XX
XX
??
1313
1313
??
3636
AAAA
AEAE
??
??
??
??
??
??

D900
Pelt / Delt
ASSEMBLY INSTRUCTIONS Page 7
2020
1818
GG
FF
1010
MM
FF
MM
LLAUAU AVAV
GG
FF
ABAB
1717
1717
1717
CAPCAP HANDLEHANDLE
SPRINGSPRING
PLUNGERPLUNGER
1717
WW
FF
AVAV
MM
MMLL
LL
AWAW
LL

J
F
QR
Q
F
R
Q
F
F
J
Q
24
25
AC
AC
37
26
24
D900
Pec / Delt
ASSEMBLY INSTRUCTIONS Page 8

D900
Pec / Delt
ASSEMBLY INSTRUCTIONS Page 9
G
G
S
AD
G
F
F
GF
F
G
AD
GAD
F
AR
F
G
32
32
F
AD
AD
S
FP
F
S
S
FG
F
F
AN
F
F30
30
N
F
F
N
28
AD
G
ADAD
27
27
28
F
F
J
AL
35
AD
237 1/8237 1/8 54 1/454 1/4

D900D900
ASSEMBLY INSTRUCTIONS Page 10
29
32
32
29
29 (QTY 2)(QTY 2)
Pec / Delt

D900
Pec / Delt
ASSEMBLY INSTRUCTIONS Page 11
33
A
B
B
A
T
A
T
A
B
A
B
A
T
A
T
AA
A
A
A
A
B
U
9
U
B
B
BA
B
G
AX
AX
34
AX
F
E
A
GF
F
G
V

D900
Pec / Delt
ASSEMBLY INSTRUCTIONS Page 12
AP
17
17
17
AJ
AK
AG
16
B
A
8
AJ
A
CAPCAP
SPRINGSPRING
PLUNGERPLUNGER

D900
Pec / Delt
HARDWARE LIST
ASSEMBLY INSTRUCTIONS Page 13
Key # Qty. Part Number Description
A34 13-FLT-12 1/2" Flat Washer
B17 12-LOK-12 1/2" Lock Nut
C411-HEX-12212 1/2"-13 x 2 1/2" Hex Bolt
D411-HEX-12334 1/2"-13 x 3 3/4" Hex Bolt
E411-HEX-124 1/2"-13 x 4" Hex Bolt
F45 13-FLT-38 3/8" Flat Washer
G19 12-LOK-38 3/8" Lock Nut
H411-HEX-38112 3/8"-16 x 1 1/2" Hex Bolt
J711-HEX-38(16)234 3/8"-16 x 2 3/4" Hex Bolt
L411-HEX-516114 5/16"-18 x 1 1/4" Hex Bolt
M413-FLT-516 5/16" Flat Washer
N211-HEX-38334 3/8"-16 x 3 3/4" Hex Bolt
P111-HEX-38312 3/8"-16 x 3 1/2" Hex Bolt
Q413-LOK-38 3/8" Lock Washer
R211-HEX-381 3/8"-16 x 1" Hex Bolt
S411-HEX-383 3/8"-16 x 3" Hex Bolt
T411-HEX-122 1/2"-13 x 2" Hex Bolt
U211-HEX-123 1/2"-13 x 3 Hex Bolt
V211-FLA-38334 3/8"-16 x 3 3/4" Flathead Bolt
W111-HEX-38212 3/8"-16 x 2 1/2" Hex Bolt
X414-TUR-1 1 3/8" O.D. x 1" I.D. Turcite Bushing, Non-Reamed
AA 414-BRG-RAD1PILP Pillow Block Bearing
AB 116-CAP-23 2"x 3" End Cap
AC 219-WSB-1123 1 1/2" x 3" Weight Stack Bumper
AD 818-PUL-412 4 1/2" Pulley
AE 416-CAP-1 1" DIA I.D Vinyl Cap
AG 319-GRP-78COMFORT Comfort Grip
AH 419-WSB-123 3" O.D x 1" I.D x 1/2" Bumper
AJ 214-OIL-12F 1/2" Oilite
AK 120-LNK-CONN43 Master Chain Link
AL 110-LRD-12 Weight Pin Coil
AM 220-GLD-381 Adjustable Stop
AN 120-CWL-38ID 3/8" Carriage Roller
AP 111-HEX-12314 1/2"-13-3 1/4" Hex Bolt
AR 111-HEX-38314 3/8 -16 x 3 1/4" Hex Bolt
AS 216-SHM-1112 1 1/2" Shim Washer
AT 211-FLS-381 3/8"-16 x 1" Flathead
AU 120-GSP-Y2505 Gas Shock Absorber
AV 214-SPC-12 (12) 1/2" LG Spacer Bushing
AW 111-HEX-382 3/8-16 x 2" Hex Bolt
AX 411-FLA-381 3/8"-16 x 1" Flathead Bolt

D900
Pec / Delt
P A R T L I S T
ASSEMBLY INSTRUCTIONS Page 14
Key #
Qty. Part Number Description
1135-SUB-D900-01 Weight Cage
2135-SUB-D800-02 Base Assembly
3135-SUB-D900-03 Seat Assembly
4135-SUB-D800-04 Rear Hoop
5135-SUB-D900-05 Left Arm
6135-SUB-D900-06 Right Arm
7135-SUB-D900-07 Range Adjuster
8135-SUB-D800-08 Adjuster Handle
9135-SUB-D900-09 Brace
10 135-SUB-D900-10 Back Pad Adjuster
13 226-STD-SA134 1" PVC Cam
14 226-STD-PLAS128 Knurled Grip 8 1/2" LG
15 226-STD-SM240 3/8" Flathead Cap
16 126-STD-SM209 Pull-Pin to Chain Link Connector
17 226-STD-SM128 1/2" Short Pull Pin
18 126-STD-SU1020 10" x 20" Upholstery Back with SUB1020
20 126-STD-SU1416T Pad
24 226-STD--SG129 Weight Guide Rods x 56 3/4"
25 126-STD--SWTOP-5 25LB Top Weight
26 15 26-STD--SW104 20LB Intermediate Weight
27 126-STD--SC191 Weight Stack Cable
28 126-STD--SC193 Cam Cable
29 226-STD--SC192 Arm to Arm Cable
30 226-STD--SP160 Double Floating Pulley Plate
32 426-STD--SM199 Cable Lock for 1/4"
33 126-STD--SSH147 Sheild
34 126-STD--SP442 Foot Stabilizer Plate
35 126-STD-SM134 Weight Stack Pin
36 226-STD-SM279 Above Bearing Spacer
37 526-STD-SW101 12 1/2LB Intermediate Weight

ASSEMBLY INSTRUCTIONS Page 15
BOLT SIZING CHART
D900
Pec / Delt

ASSEMBLY INSTRUCTIONS Page 16
WASHER SIZING CHART
SMALL, SAE, 26mm
LARGE, USS, 34mm
LARGE, USS, 25mm
D900
Pec / Delt

ASSEMBLY INSTRUCTIONS Page 17
7
1a
6
2
4
5
1a - 021-0004026
1b - 021-0004027
2 - 021-0011011
3 - 021-0011013
4 - 021-0013007
5 - 021-0003006
6 - 021-0003089
7 - 021-0004084
8 - 021-0011012
9 - 021-0003104
Decal Descriptions
D900
Pelt / Delt
3
9
8
3
Use 1b on black
or dark color
frames
Use 1a on white
or light color
frames
1b

ASSEMBLY INSTRUCTIONS Page 18
DECAL REFERENCE
This decal has been attached to this piece of equipment to
provide information regarding operation, safety and
maintenance. Before use, take the time to read these decals.
021-0003089
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
D900
Pelt / Delt
021-0004027
RR
R
HOIST
021-0004026