Hoist Fitness CMJ-6201-A User manual

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Customer Service
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RECORD SERIAL NUMBER HERE
MACHINE CODE
Note: Both Serial Number and Model Number are Required when Ordering Parts
OWNER'S MANUAL
A11
CMJ-6201-A
PULL DOWN STATION
**WARNING!**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR USING MINIMUM 4-1/2" LENGTH BOLTS. FAILURE TO
DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.

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OWNER'S MANUAL
PAGE 01 CMJ-6201-A ASSEMBLY
INSTRUCTIONS .....................................................................
FRAME ASSEMBLY ..............................................................
ACCESSORIES/MISC............................................................
PRE-ASSEMBLY....................................................................
DECAL PLACEMENT.............................................................
DECAL REFERENCE.............................................................
PART LIST...............................................................................
ABBREVIATIONS...................................................................
BOLT SIZING CHART............................................................
WASHER SIZING CHART......................................................
MAINTENANCE SCHEDULE.................................................
GENERAL MAINTENANCE INFORMATION........................
WEIGHT TRAINING TIPS.......................................................
WEIGHT RATIOS....................................................................
EXERCISE LOG......................................................................
LIMITED WARRANTY............................................................
CONTENTS

Tape Measure
PAGE 02
OWNER'S MANUAL
assembly instructions to locate any possible errors made during assembly.
Level
Rubber Mallet
parts have been accounted for, continue on.
Be sure to have your serial number and this manual when calling. When all
TOOLS REQUIRED
CMJ-6201-A ASSEMBLY
Adjustable Wrench
1/2", 9/16" and 3/4" Sockets
Hex Key Wrench Set
Two People
Ratchet Wrench
INSTRUCTIONS
ensure correct operation. If you experience problems, first recheck the
If you are unable to correct the problem, call your authorized HOIST dealer.
Before beginning assembly please take the time to read instructions
thoroughly. Please use the various lists in this manual to make sure that
all parts have been included in your shipment. When ordering, use part
number and description from the lists. Use only HOIST replacement parts
when servicing. Failure to do so will void your warranty and could result
in personal injury.
HOIST equipment is designed to provide the smoothest, most effective
exercise motion possible. After assembly, you should check all functions to

CMJ-6201-A ASSEMBLYPAGE 03
OWNER'S MANUAL
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***

CMJ-6201-A ASSEMBLY
OWNER'S MANUAL
PAGE 04
FRAME ASSEMBLY

NOTE:
- WRENCH TIGHTEN HARDWARE.
* ITEMS REFERENCED AND ASSEMBLED
IN CMJ CAGE MANUAL.
FRAME ASSEMBLY
OWNER'S MANUAL
PAGE 05 CMJ-6201-A ASSEMBLY
*
*
*
*
**
*
39
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37
37
37
42
*
*

FRAME ASSEMBLY
NOTE:
- HAND TIGHTEN HARDWARE (20).
- WRENCH TIGHTEN HARDWARE ALL
OTHER HARDWARE.
- ITEM 15 IS FASTENED WITH HARDWARE
INCLUDED WITH CMJ-6101 AND/OR
CMJ-6175.
OWNER'S MANUAL
CMJ-6201-A ASSEMBLY PAGE 06
31
9
34
30
57
34
30
8
20
34
31
30
34 31 9
20
34
6

- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
NOTE:
- HAND TIGHTEN HARDWARE.
HARDWARE (20, 31 & 34) TO BE USED
WHEN NO ADJACENT UNITS (CMJ-6101
OR CMJ-6175) ARE INSTALLED. IF
ADJACENT UNITS ARE INSTALLED, USE
HARDWARE INCLUDED WITH THOSE UNITS.
FRAME ASSEMBLY
PAGE 07
OWNER'S MANUAL
CMJ-6201-A ASSEMBLY
20
34
30
10
34 30
17
56 7
OPPOSITE SIDE.)
(MAY BE INSTALLED ON
30
22
30
31
34
31
15 31
20
15 31
**
**
**
**
34
ITEM INCLUDED IN CMJ-6101
*
ITEM INCLUDED IN CMJ-6175
(MAY BE INSTALLED ON OPPOSITE SIDE.)

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24
30
14
30
34
2
29
44
FRAME ASSEMBLY
NOTE:
- WRENCH TIGHTEN HARDWARE.
- WRENCH TIGHTEN ALL PREVIOUSLY
HAND TIGHTENED HARDWARE.
- SOME PARTS HAVE BEEN REMOVED
FOR CLARITY.
CMJ-6201-A ASSEMBLY
OWNER'S MANUAL
PAGE 08

STEP 1
3
STEP 2
5
11
26
- WRENCH TIGHTEN HARDWARE.
- REPEAT ASSEMBLY FOR OPPOSITE SIDE.
NOTE:
FRAME ASSEMBLY
PAGE 09
OWNER'S MANUAL
CMJ-6201-A ASSEMBLY
34
12
5
30
23
30
7

PROPERLY INSTALLED VIEW OF CABLE
FRAME ASSEMBLY
CMJ-6201-A ASSEMBLY
OWNER'S MANUAL
PAGE 10
1
NOTE:
BE SURE CABLE IS
POSITIONED BETWEEN THE
PULLEYS (19 & 50 ) AS
SHOWN.
MAJOR ADJUSTMENT:
LOOSEN JAM NUT AND THREAD THE STOP
IN/OUT TO GIVE THE CABLE PROPER TENSION.
RE-TIGHTEN JAM NUT.
1
87 1/2" 2222
NOTE:
BE SURE CABLE IS
POSITIONED BETWEEN THE
PULLEY AND GUARD PINS
AS SHOWN.

- SOME PARTS MAY HAVE BEEN
REMOVED FOR CLARITY.
NOTE:
- WRENCH TIGHTEN HARDWARE.
- INSTALL CABLE AND PULLEYS AT
THE SAME TIME.
FRAME ASSEMBLY
IF THEY ARE NOT PERPENDICULAR IN BOTH DIRECTIONS, IT WILL BE NECESSARY TO
OWNER'S MANUAL
PAGE 11 CMJ-6201-A ASSEMBLY
LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.
NOW THAT THE CMJ-6201-A IS COMPLETELY ASSEMBLED TAKE TIME TO
ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. USE A LEVEL
TO CHECK THAT THE GUIDE RODS ARE PERPENDICULAR IN BOTH DIRECTIONS.
*IMPORTANT*
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19
54
19
8
32 27
32
27
32
35
32
35
52 49 50
52
53 51
1
SECURELY TO ENSURE PROPER CONNECTION.
A MINIMUM OF 3/8" WITH JAM NUT TIGHTENED
FINE TUNING:
LOOSEN JAM NUT AND THREAD
BOLT IN/OUT TO GIVE THE CABLE
PROPER TENSION. RE-TIGHTEN
JAM NUT.
WARNING - CABLE BOLT MUST BE THREADED
LANYARD RING
JAM NUT
CABLE END
PROPERLY INSTALLED VIEW
NOTE:
BE SURE CABLE IS INSTALLED
BETWEEN PULLEYS (19 & 50),
AS SHOWN.

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ACCESSORIES
OWNER'S MANUAL
CMJ-6201-A ASSEMBLY PAGE 12

PRE-ASSEMBLY
OWNER'S MANUAL
PAGE 13 CMJ-6201-A ASSEMBLY
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CMJ-6201-A ASSEMBLY
OWNER'S MANUAL
PAGE 14
***THIS PAGE WAS INTENTIONALLY LEFT BLANK***

DECAL PLACEMENT
UNLESS OTHERWISE STATED.
REMOVED FOR CLARITY.
- SOME PARTS MAY HAVE BEEN
NOTE:
- ALL DECALS ARE CENTERED
OWNER'S MANUAL
PAGE 15 CMJ-6201-A ASSEMBLY
40
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43

021-0003797
021-0003808
021-0003796 SERIAL # DECAL
DECAL REFERENCE
CMJ-6201-A ASSEMBLY
OWNER'S MANUAL
PAGE 16

ITEM NO. PART NUMBER DESCRIPTION QTY.
1 010-01C0630 CABLE, CMJ-6201-A WEIGHT STACK 1
2 022-01PD2056 SEAT PAD ASSEMBLY 1
3 022-01PD2118 PAD, 8" ROLLER 2
4 026-01X2784 PULL-PIN ASSEMBLY 1
5 026-01X3433 ADJUSTABLE ROLLER PAD MOUNT 1
6 026-01X5485 U-MOUNT 1
7 026-01X5486 LAT PULL SEAT 1
8 026-01X5602 PULLEY MOUNT-2 1
9 026-01F0300 FLNG-B, .188" X Ø3.00" X 6.25" LG. 2
10 026-01F0307 FLANGE: 2 HOLES 6.25" X 2.50" 1
11 026-01M0238 FLATHEAD CAP Ø2.00" ALUM. 2
12 026-01M1032 SHAFT 1.00" X 2.97" LG. 1
14 026-01P5137 ROM PLATE 1
15 026-01P5134 PLACARD MOUNT 2
17 026-01PL2122-B OVAL-SHAPED RUBBER FOOT 1
18 014-0101005 BUSHING: OILITE FLANGED Ø1.38" O.D. X Ø1.00" I.D. X .81" LG. 2
19 018-0002014 CABLE PULLEY: WIDE (BORED HUB) Ø4.50" 2
20 011-0407047 1/2"-13UNC X 4.00" HHB (WZ) 10
22 011-0407016 1/2"-13UNC X 3.00" HHB (WZ) 2
23 011-0101079 1/2"-13UNC X 4.50" BHCS (WZ) 1
24 011-0101051 1/2"-13UNC X 1.25" BHCS (WZ) 2
26 011-0002033 3/8"-16UNC X 1.25" FHCS (WZ) 2
27 011-0107009 3/8"-16UNC X 2.50" HHB (WZ) 2
29 011-0107011 5/16"-18UNC X 1.25" HHB (WZ) 4
30 013-0102003 1/2" X 27mm SAE FLAT WASHER (WZ) 19
31 013-0202007 1/2" CURVED WASHER (WZ) 16
32 013-0402007 3/8" X 22mm FLAT WASHER (WZ) 4
33 013-0302008 5/16" SAE FLAT WASHER (WZ) 4
34 012-0304011 1/2"-13 UNC THIN NYLOCK NUT (WZ) 18
35 012-0104008 3/8"-16 UNC THIN NYLOCK NUT (WZ) 2
PART LIST
CMJ-6201-A ASSEMBLY
OWNER'S MANUAL
PAGE 17
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED

ITEM NO. PART NUMBER DESCRIPTION QTY.
36 026-01X1119 ALUMINUM LAT BAR ASSEMBLY 1
37 026-01X1855 15 LB INTERMEDIATE WT. PLATES QTY. (5) 3
38 026-01X1865 10 LB INTERMEDIATE WT. PLATES QTY. (5) 1
39 026-01X5538 20 LB TOP WEIGHT PLATE ASSEMBLY W/ 21 HOLE STEM 1
40 021-0003797 PLACARD-1,CMJ- LAT-PULL 1
41 021-0003796 PLACARD-2,CMJ- LAT-PULL 1
42 021-0003808 DECAL WEIGHT STACK (1-21) 1
43 SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 1
44 013-0102007 5/16" INTERNAL LOCK WASHER (WZ) 4
45 014-0015023 EXTERNAL SNAP RING 1.38" DIA. 1
46 014-0012020 BEARING - FLANGELESS BALL 2.44" O.D. X 35MM I.D. X .55" 2
47 026-01X5634 SWIVEL PULLEY HOUSING 1
48 026-01M2724 WASHER, 1.8750" OD X 1.4060" ID X .125" T 1
49 026-01M2938 SPACER .26 I.D. X .44 O.D. X .75 LG. 1
50 026-01PL2344 GROOVED WHEEL 1
51 011-0007069 5/16"-18UNC X 2.50" HHB (WZ) 1
52 014-0003008 608-2RS BEARING (8mm BORE) 2
53 026-01M2797 5/16" HEAVY FLANGED SPACER X .28" 2
54 012-0102006 5/16"-18UNC THIN NYLOCK NUT (WZ) 1
56 011-0107034 1/2"-13UNC X 3.25" HHB (WZ) 2
57 013-0002008 Ø2.0000" O.D. X Ø.5313" I.D. CUSTOM WASHER 1
PART LIST CONTINUED
PAGE 18CMJ-6201-A ASSEMBLY
OWNER'S MANUAL
NOTE: SOME OF THESE PARTS MAY COME PRE-INSTALLED

CMJ-6201-A ASSEMBLY
OWNER'S MANUAL
PAGE 19
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