Honeywell R8184M User manual

D.T. Form Number 69-0613
11-90 © Honeywell Inc. 1990
R8184M PROTECTORELAY
OIL BURNER CONTROL
APPLICATION
The R8184M Protectorelay control provides automatic,
nonrecycling control of combination oil burner heating and
cooling systems when used with a C554A Cadmium Sulfide
(cad cell) Flame Detector and low voltage thermostat. It
includes a 40 VA transformer to power a cooling contactor
and fan relay during the cooling operation.
ELECTRICAL RATINGS:
Load Relay Contact Ratings:
Full Load: 7.4A
Locked Rotor: 44.4A
Transformer:
Primary Voltage: 120V, 60 Hz.
Secondary Voltage: 26.5V, 60 Hz.
Ignition Rating: 360 VA in addition to the load relay contact
rating.
Power Consumption:
Start: 9.0A
Running: 5.5A
INSTALLATION
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous condition.
2. Check the ratings given in these instructions and on the
product to ensure the product is suitable for your application.
3. Ensure the installer is a trained, experienced service
technician.
4. After completing installation, use these instructions to
check product operation.
Fig. 1—Wiring diagram of R8184M.
CHOOSE LOCATION
•Mount the R8184M on a 4 x 4 inch junction box, directly
on the burner housing, or inside the appliance cabinet.
•In replacement applications, mount the R8184M in the
same location as the old control.
•Make all line voltage connections in a wiring enclosure
such as a junction box or the appliance wiring compart-
ment.
•Ensure operating temperatures at the selected loca-
tion are between -40°F and 130°F [-40°C and 54°C].
MAKE WIRING CONNECTIONS AND MOUNT R8184M
1. Ensure all wiring complies with local codes and ordi-
nances.
2. Make line voltage connections as shown in Fig. 1.
•Splice leads with solderless connectors.
•Do not exceed load ratings shown on device label.
•Leave enough slack in the wires to permit easy
access into the junction box.
3. Mount the R8184M to the junction box. Refer to Fig. 2.
4. Connect the C554A Cadmium Sulfide Cell (ordered
separately) leadwires to the F-F terminals on the terminal
strip.
5. Connect all remaining low voltage wiring connections
as shown in Fig. 1.
NOTE: Y and G terminals are provided to simplify connec-
tions of cooling equipment; they are not connected to the
internal circuitry of the R8184M.
M1559
1 USED FOR 4 AMP THERMOSTAT ONLY.
CAD
CELL
F
RW Y
THERMOSTAT
GFAN RELAY
COOLING
CONTACTOR
WCRY
F
G
(T)(T)
R8184M PROTECTORELAY
CONTROL
K1
SS
SAFETY
SWITCH
HEATER
R4
1K1 BLUE
RED
BROWN
TRIAC
BILATERAL
SWITCH
CAPACITOR
R2
R1
LOCKOUT
INDICATOR
LIGHT
SS
1K2
BLACK
WHITE
ORANGE
BLACK
JUNCTION
BOX
IGNITION
OIL VALVE
BURNER
LIMIT L1
(HOT)
L2
1

CHECKOUT
START SYSTEM
WARNING
FIRE OR EXPLOSION HAZARD
CAN CAUSE PROPERTY DAMAGE, SEVERE
INJURY, OR DEATH
Ensure the combustion chamber is free of oil or oil
vapor before starting the system.
1. Open the hand valve in the oil supply line.
2. Ensurethesystemispowered.Checkthecircuitbreaker
or fuse and close the system switch, if provided.
3. Push in and release the red reset button.
NOTE: If the safety switch has just locked out, the safety
switch may need a minute to cool down before it can be
reset.
4. Set thermostat to call for heat.
5. Oil burner should light and operate until the call for heat
ends.
CHECK SAFETY FEATURES
Simulate flame failure:
1. Followthestartingprocedure to turn onthemainburner.
2. Close the hand valve in the oil supply line.
3. Safety switch should lock out in approximately 45
seconds. The indicator light should light. Ignition and motor
should stop and oil valve should close.
4. Restart system.
Simulate ignition failure:
1. Follow the starting procedure to turn on the burner, but
do not open the oil supply hand valve.
2. The safety switch should lock out in approximately 45
seconds. Indicator light should light. Ignition and motor
should stop and oil valve should close.
3. Restart system.
Simulate power failure:
1. Turn on the main burner.
2. Disconnect the power supply. Main burner will shut off.
3. Reconnect the power supply. Main burner will turn on.
Using the safety switch manual trip lever:
To trip the safety switch, move the trip lever down until the
red reset button pops out and the indicator light comes on.
Themainburner will notoperateuntilthesafetyswitch is reset
by pushing in the red reset button. Refer to Fig. 3.
Fig. 2—Mount the R8184M after making line voltage
connections.
SERVICE
The R8184M is set at the factory and requires no adjust-
ment or periodic maintenance. The R8184M contains no
field-serviceable parts. Do not disassemble the R8184M.
Replace the entire control if operation is not as described.
Fig. 3—Tripping the safety switch.
C
Y
FF R(T) W(T)
G
PUSH LEVER DOWN TO
TRIP SAFETY SWITCH
WHEN SAFETY SWITCH TRIPS
- RESET BUTTON POPS OUT
- INDICATOR LIGHT COMES ON
M1563
Automation and Control Solutions
Honeywell International Inc. Honeywell Limited—Honeywell Limitée
1985 Douglas Drive North 35 Dynamic Drive
Golden Valley, MN 55422 Scarborough, Ontario M1V 4Z9
M18980
1
STRIP WIRES 3/8 INCH (10 MM). INSERT FROM SIDE, ABOVE OR BELOW.
1
LOW VOLTAGE TERMINAL STRIP
BUTTON
PLUG
RESET
(SAFETY)
BUTTON
MOUNTING SCREW HOLE
4 X 4 JUNCTION BOX