Honeywell V5004TF User manual

32336560-001
Keep instructions for later use! Kombi-QM Pressure Independent Balancing and Control Valve
Anleitung zum späteren Gebrauch
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Kombi-QM Druckunabhängiges Strangregulier- und Regelventil
V5004TF
Installation instructions Einbauanleitung

MU0H-2327GE23 R0618 2 Honeywell GmbH
GB
1 Actuator's features. . . . . . . . . . . . . . . . . . . 3
2 Installation Instructions . . . . . . . . . . . . . . . 3
3 External Interface . . . . . . . . . . . . . . . . . . . 6
4 Control Method . . . . . . . . . . . . . . . . . . . . . 7
5 Initial Setting . . . . . . . . . . . . . . . . . . . . . . . 7
6 Ratio of Value of Flow According to Flow
Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Manual Override Operation . . . . . . . . . . . 10
8 General . . . . . . . . . . . . . . . . . . . . . . . . . . 10
D
1 Funktionsmerkmale des Stellantriebs . . . 11
2 Einbauanleitung. . . . . . . . . . . . . . . . . . . . 11
3 Externe Schnittstelle . . . . . . . . . . . . . . . . 14
4 Regelmethode . . . . . . . . . . . . . . . . . . . . . 15
5 Anfangs-Einstellung. . . . . . . . . . . . . . . . . 15
6 Verhältnis des Volumenstromwerts gemäß
Volumenstromkennlinie . . . . . . . . . . . . . . 18
7 Handbetätigung . . . . . . . . . . . . . . . . . . . . 18
8 Allgemeines . . . . . . . . . . . . . . . . . . . . . . . 18

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MU0H-2327GE23 R0618 3 Honeywell GmbH
1 Actuator's features
• Proportional control
• analogue (voltage and current), PWM, 3 points and ON/
OFF
• Position detecting
• 4-digit display
• 3 buttons to set parameters
• Position control method to set actuator
2 Installation Instructions
1. Mount the valve with the arrow in the direction of the
flow
CAUTION!
Mounting it in the wrong direction may damage the
system and the valve itself.
If flow reversal is possible, a non-return valve should be
mounted.
Minimum differential pressure above which the valve begins
to exercise its regulating effect:
2. To set the flow on the V5004TF use the digital display
and three buttons on the Smart actuator.
When it is switched on, the Zero Detection function
automatically starts: the display shows “Go 0“. Wait
while the actuator is running and the end stroke is
found: finally the display will change to “0”.
To enter the settings browser, press the button MODE.
Press UP and DOWN buttons to select the setting.
Press MODE to show different options and browse
using UP and DOWN buttons. Once the option is found,
press MODE to confirm as the selection.
Startup Pressure
OS-No. Flow [I/h] ∆[kPa]
at 30%
flow
∆[kPa]
at 50%
flow
∆[kPa]
at 80% flow
∆[kPa]
at 100%
flow
∆[kPa]
V5004TF1050 2000 - 20000 21 25 31 40 600
V5004TF1065 3000 - 30000 26 29 30 30 600
V5004TF1080 3000 - 30000 23 25 30 30 600
V5004TF1100 5500 - 55000 16 20 24 30 600
V5004TF1125 9000 - 90000 21 25 31 35 600
V5004TF1150 15000 - 150000 31 35 41 50 600
V5004TF1200LF 20000 - 200000 31 35 36 40 400
V5004TF1200HF 30000 - 300000 32 37 38 40 400
V5004TF1250LF 30000 - 300000 30 30 33 40 400
V5004TF1250HF 50000 - 500000 38 49 58 65 400
SET1 Input indication selection with internal
control signal
SET2 Control signal selection
SET3 Min. flow rate setting
SET4 Max. flow rate setting
SET5 Setting display mode during operation
SET6 Rotation angle compensation
SET7 Flow rate offset compensation
SET8 Power failure mode
SET9 Flow rate unit selection
SET10 Control curve selection
SET11 Max. voltage control signal
SET12 Min. voltage control signal
SET13 Actuator rotation speed
SET14 Feedback signal selection

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Honeywell GmbH 4 MU0H-2327GE23 R0618
3. Operating Control
To ensure that the valve is working in its operating differential
pressure range.
Measure the differential pressure across the valve as shown
in the picture below.
Provided the differential pressure is higher than the start up
pressure, the valve keeps flow constant at the set value.
4. Maintenance and Cleaning
Use a damp cloth to clean the actuator.
Do not use any detergent or chemical product that may
seriously damage or compromise the function of the valve.
2.1 M5004
2.1.1Application
Electromotive actuators M5004 - 24V are used with many
kind of control systems used for HVAC applications, including
ON/OFF, floating, proportional managed by thermostat or
BMS handling analogue signals or PWM digital, of HVAC
installations where V5004TF PICV balancing valves are
used; in order to properly set the presetting, see the specific
section devoted to actuator setting.
For further information about electrical connections, see the
specific section.
2.1.2Dimensions
Dimensions in mm
2.1.3Approvals
•CE
1Display
2Button UP
3Button MODE
4Button DOWN
5Manual override
1
3
2
4
5
Overview

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MU0H-2327GE23 R0618 5 Honeywell GmbH
2.1.4Technical Data
*1no condensation
2.1.5Installation
If the actuator M5004 is purchased with the valve Honeywell
V5004TF, it is already installed onto the valve. If it is bought
as a spare part, follow the next procedure:
1. Completely open the valve with an 8 mm spanner (max
torque 7 Nm)
2. Install the actuator in the same position of thathas been
previously removed
3. Insert the three pins in the specific buttonholes on the
fixing plate
4. Turn the fixing ring
5. Close the valve by means of the actuator which has to
be electrically connected
6. If the actuator reaches the end-stroke before the valve
is completely closed, adjust the actuator mounting
position
7. Unplug and plug the power to the actuator to perform a
new Zero Detection cycle.
Be sure the actuator is not mounted upside down to avoid any
damage due to condensation from the valve stem. Please
note that care must be taken to actuator installation: little
angular deviations can compromise the correct actuator
operation
2.1.6Settings
Actuator M5004 is delivered already set at max flow rate of
the valve where it is mounted (SET 4); if it is bought as spare
part, the customer must inform Honeywell about valve type
the actuator will be mounted on, allowing Honeywell's
technicians to properly set it.
When the actuator is powered, the valve V5004TF
corresponding code is displayed on the 4 digits screen. Verify
using the table at the end of the next page that the shown
code corresponds the installed valve. If an issue occurs,
contact Honeywell’s technicians.
To set the actuator, use the 3 buttons and the display on the
upper side. When it is switched on, the Zero Detection
function automatically starts: the display shows “Go0“. Do not
carry out any operation while the actuator is running and the
end stroke is found: finally it displays “0”. To enter the settings
browser, push the button MODE. Use UP and DOWN buttons
to select the parameter, then push MODE to show different
options (option browsing is carried out through UP and
DOWN buttons); push MODE to confirm the selection.
Operating temperatures
Ambient temperature range: -20°C…+60°C*1
Storage temperature range: -20°C...+80°C*1
Specifications
Weight: 0.975 kg
Power supply: 24V AC/DC – 50/60 Hz
Connecting cable: 18 AWG
Connection to valve: 8mm square. Easy fitting
gear
Operating life: 50.000 cycles
Control signal: 0(2)-10V 0(4)-20mA
(with 500 Ωresistor*)
ON/OFF
3 points floating PWM
Power consumption: 5 W; 2.5 W stand-by
Nominal torque: 10 Nm Max, self-limited at 7
Nm
Current absorption: 80 mA, Load max 380 mA
Feedback: 0(4) - 20 mA and 0(2) – 10 V
Manual Override: Through release button and
6mm Allen key
Protection class / IP Rating: II / IP54
Motor: Brushless DC motor
Running speed: Selectable: 1 RPM or 1.5
RPM
Fail safe: Through additional battery
SET1 Input indication selection with internal
control signal
SET2 Control signal selection
SET3 Min. flow setting
SET4 Max. flow setting
SET5 Setting display mode during operation
SET6 Rotation angle compensation
SET7 Flow offset compensation
SET8 Power failure mode
SET9 Flow rate unit selection
SET10 Control curve selection
SET11 Max. voltage control signal
SET12 Min. voltage control signal
SET13 Actuator rotation speed
SET14 Feedback signal selection

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Honeywell GmbH 6 MU0H-2327GE23 R0618
2.1.7Removal
If the actuator has to be removed, follow the next procedure:
1. Turn the connection ring between valve and actuator
2. Remove the actuator
3 External Interface
3.1 Wires indication
3.2 Actuator Wiring Guide
•and are power cables
•and are signal cables
•is the exclusive feedback cable
2
1
Input Number 1 2 3 4 5 Remarks
Colour Black Red White Green Blue
Internal control Common 24 AC/DC
Feedback:
0(2) - 10 V
0(4) - 20 mA
Power: cable 1 - 2
Voltage signal Common 24 AC/DC 0 - 10 V DC
2 - 10 V DC
Feedback:
0(2) - 10 V
0(4) - 20 mA
Power: cable 1 - 2
Voltage signal: cable 1 - 3
Current signal Common 24 AC/DC 0 - 20 mA
4 - 20 mA
Feedback:
0(2) - 10 V
0(4) - 20 mA
Power: cable 1 - 2
Current signal: cable 1 - 3
ON/OFF signal Common 24 AC/DC
24 V DC (open) Feedback:
0(2) - 10 V
0(4) - 20 mA
Power: cable 1 - 2
0 V (close) ON/OFF signal: cable 1 - 3
3 points floating Common 24 AC/DC Opening 24 V AC/DC Closing 24
V AC/DC
Feedback:
0(2) - 10 V
0(4) - 20 mA
Power: cable 1 - 2
Floating 3 points: cable 3 - 4
PWM control Common 24 AC/DC PWM signal
Feedback:
0(2) - 10 V
0(4) - 20 mA
Power: cable 1 - 2
PWM control: cable 1 - 3

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MU0H-2327GE23 R0618 7 Honeywell GmbH
4 Control Method
1. Internal control*
2. Voltage signal
3. Current signal
4. ON/OFF
5. 3 points signal
6. PWM signal
* Flow rate can be set by buttons on the actuator and read on the 4 digits display.
5 Initial Setting
Power on display indicates ’Go-0’ and automatically adjusts the initial setting to the valve zero point.
Do not press any buttons as this might wrongly adjust the initial setting of the valve zero point; this may cause incorrect flow
control.
The actuator has a built in safety function which can be activated when the zero point cannot be set automatically.
It is activated with the Down button and stops the "Go-0" process.
The zero point may be forced by using the Down button.
How to set: Press the Mode button (about 2 seconds) to switch to the setting mode.
PWM Type 1: 0.1 - 5 s/Step 20ms
PWM Type 2: 0.1 - 25 s/Step 100ms
Indication Meaning Operating
SET1 Input internal control in % Select with up/down buttons and then press “MODE“ to
confirm
Input internal control in flow rate

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Honeywell GmbH 8 MU0H-2327GE23 R0618
SET2 Voltage control signal Control with voltage signal
Voltage control signal Control with voltage signal
Current control signal Control with current signal
Current control signal Control with current signal
On/Off 24V: open. 0V: close
3 Point Floating Input 24 V open if white wire connected (3) 24 V close if green wire
connected (4)
Remote control Not available
PWM 5 Sec PWM (0.1 ~ 5 Sec)
PWM 25 Sec PWM (0.1 ~ 25 Sec)
Internal input Flow rate set by on board display and buttons.
Push MODE, wait until "Set" is replaced by flow rate
indication (or flow rate %, depending on SET 1), set the flow
rate with UP/DOWN buttons and confirm with MODE.
SET3 Flow rate on
display
Min. flow rate selection (default:
0)
Set flow values with up/ down buttons and then press
“MODE” to confirm
SET4 Flow rate on
display
Max. flow rate selection (default:
depending on model)
Set flow values with up/ down buttons and then press
“MODE” to confirm
SET5 Set flow rate in % Select with up/down buttons and then press “MODE“ to
confirm
Display option during operation: St allows to see the flow rate
value required by the controller; Fd allows to see the current
flow rate value given by the valve (the progressive change of
flow rate values is displayed during valve stem motion)
Set flow rate in "flow rate"
Current flow rate in %
Current flow rate in "flow rate"
SET6* Value on
display
Compensating the max. pulse Select with up/down buttons and then press “MODE“ to
confirm
SET7 Value on
display
% flow rate offset (default: 0) Select with up/down buttons and then press “MODE“ to
confirm
SET8 Valve open at power failure Selection Fail-CLOSE or Fail-OPEN option. Additional
battery needed. Available with VA5004TF0001
Valve close at power failure
SET9 Unit of SI (m3/h) Select with up/down buttons and then press “MODE“ to
confirm
Unit of GPM (gal/min)
SET10 Linear control curve Select with up/down buttons and then press “MODE“ to
confirm
Equal percentage control curve
SET11* Value on
display
Min. voltage control signal Selection min voltage control value with UP/DOWN buttons
and confirmation with MODE button

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MU0H-2327GE23 R0618 9 Honeywell GmbH
*Contact the manufacturer to modify.
5.1 Setting procedure
Other parameters can be set, if necessary, without a preferential path.
5.2 Setting parameter SET 4: PRESETTING
The presetting flow rate of valve V5004TF can be set through the parameter SET 4 of the M5004 actuator: the parameter should
set between the max and min presetting flow rate of the valve. SET 3 should be left at 0.
6 Ratio of Value of Flow According to Flow Curve
SET12* Value on
display
Max. voltage control signal Selection max voltage control value with UP/DOWN buttons
and confirmation with MODE button
SET13 Actuator rotation speed 1.5 RPM Selection of actuator rotation speed with UP/DOWN buttons
and confirmation with MODE button
Actuator rotation speed 1 RPM
Actuator rotation speed
automatic
SET14 Voltage feedback signal Selection of feedback signal type with UP/DOWN buttons
and confirmation with MODE button
Voltage feedback signal
Current feedback signal
Current feedback signal
SET 9
SET 4
SET 2
SET 10
Valve V5004TF
1050
V5004TF
1065
V5004TF
1080
V5004TF
1100
V5004TF
1125
V5004TF
1150
V5004TF
1200LF
V5004TF
1200HF
V5004TF
1250LF
V5004TF
1250HF
Max
presetting
flow rate
(m3/h)
20 30 30 55 90 150 200 300 300 500
Min
presetting
flow rate
(m3/h)
2 3 3 5.5 9 15 20 30 30 50
POSITION of
VALVE LIFT
(Unit: %)
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
LINEAR CURVE
(Unit: %)
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
EQUAL
PERCENTAGE
CURVE (Unit: %)
0 2 3 4 4 5 6 8 10 12 14 17 21 25 31 38 46 56 68 82 100

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7 Manual Override Operation
7.1 Manual Override M5004
If a manual opening of the valve is needed, proceed as follows:
To re-assembly the actuator, follow the same procedure on INSTALLATION section.
7.2 Valve-Actuator Assembly 8 General
Honeywell does not accept any liability for improper or wrong
use of this product.
Always protect the pressure regulator by using strainers
upstream of the valve and, in any case, make sure water
quality complies with VDI 2035 standards (Fe < 0.5 mg/kg
and Cu < 0.1 mg/kg).
Furthermore, maximum iron oxide in the water passing
through control valve (PICV) should not exceed 25 mg/kg (25
ppm).
To ensure the main pipework is cleaned appropriately,
flushing bypasses should be used without flushing through
the pressure regulator of the PICV thereby preventing debris
that might clog the valve.
1. Open the rubber cover on the actuator upper face and insert
the 6mm Allen key
2. Turn the key keeping the released button pushed under the
actuator