Honeywell Enraf User manual

Honeywell Enraf
SVP Controller Operation Manual
FOR ALL PROVERS EQUIPPED WITH
SVP CONTROLLER

HONEYWELL ENRAF
SVP CONTROLLER OPERATION MANUAL
FOR ALL PROVERS EQUIPPED WITH
SVP CONTROLLER
3rd Edition
Released March 2016

Part No.: 44200004 - Revision 2 SVP Controller Operation Manual iii
Table of Contents
The Honeywell Enraf Prover series..................................ix
Installation Procedure ........................................... xv
CHAPTER 1 Installation ....................................................1-1
1.1 Electrical Connection ...........................................1-1
1.1.1 Field wiring...............................................1-1
1.1.2 Breaker..................................................1-1
1.1.3 Enclosures ...............................................1-1
1.1.3.1 Customer Connection Box.................................1-2
1.1.3.2 Power Box .............................................1-3
1.1.3.3 SVP Controller Box.......................................1-3
CHAPTER 2 Controller Information ..........................................2-1
2.1 Initial Power up ................................................2-1
2.2 Navigating the SVP Controller Menus Using the LAD ..................2-1
2.2.1 Text Conventions ..........................................2-1
2.2.2 General..................................................2-2
2.2.3 Commissioning ...........................................2-2
2.3 Menus and Navigation ..........................................2-3
2.3.1 General..................................................2-3
2.3.1.1 Key benefits ............................................2-3
2.3.2 Main Menu ...............................................2-3
2.3.3 Screen Input Fields ........................................2-4
2.3.3.1 Text Input Screen ........................................2-4
2.3.3.2 Numeric Input Screen.....................................2-4
2.3.3.3 Enumeration Input Screen .................................2-5
2.3.3.4 Status Bar ..............................................2-5
2.3.4 Menu Structure ...........................................2-5
2.3.5 Device Locking Menu ......................................2-7
2.3.6 Configuration ............................................2-9
2.3.6.1 Using the Configuration Menu ..............................2-9
2.3.6.2 Device ................................................2-11
2.3.6.2.1 Identification .........................................2-11
2.3.6.2.2 Units ................................................2-11
2.3.6.2.3 Display ..............................................2-11

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iv SVP Controller Operation Manual Part No.: 44200004 - Revision 2
2.3.6.2.4 Time ................................................2-12
2.3.6.2.5 Motor ...............................................2-12
2.3.6.2.6 Sensor Pair ..........................................2-12
2.3.6.3 I/O Settings ............................................2-13
2.3.6.3.1 Alarm Relay Output ....................................2-13
2.3.6.4 Alarms ................................................2-13
2.3.7 Prover Calibration ........................................2-14
2.3.8 System Information .......................................2-14
2.3.9 Logs ..................................................2-16
2.3.9.1 Transaction Logs .......................................2-16
2.3.9.1.1 Transaction information ................................2-17
2.3.9.2 Calibration Logs ........................................2-17
2.3.9.3 Alarm Logs ............................................2-17
2.3.10 Diagnostics ............................................2-18
2.3.11 Transfer ...............................................2-20
2.3.12 LAD Settings ...........................................2-21
CHAPTER 3 Operations ....................................................3-1
3.1 Operating Instructions ..........................................3-1
3.2 Meter Calibration...............................................3-1
3.3 Prover Test....................................................3-2
3.4 Prover Calibration ..............................................3-3
CHAPTER 4 Calibration ....................................................4-1
4.1 General ......................................................4-1
4.2 Static Leak Detection ...........................................4-1
4.3 Volume Water Draw.............................................4-4
4.4 Gravimetric Water Draw ........................................4-12
4.5 Calculations..................................................4-19
CHAPTER 5 Troubleshooting................................................5-1
5.1 Run Prover Test ................................................5-1
5.2 Error Messages ................................................5-1
5.2.1 Sensor out of sequence ....................................5-1
5.2.2 Motor time out ...........................................5-1
5.2.3 Sensor stuck .............................................5-2
5.2.4 Service due ..............................................5-2
5.3 Diagnostics ...................................................5-2
5.3.1 Dashboard ..............................................5-2

Part No.: 44200004 - Revision 2 SVP Controller Operation Manual v
Table of Contents
5.3.2 System Health ............................................5-3
5.3.3 Active Alarms.............................................5-3
5.4 Troubleshooting Chart .......................................5-3
CHAPTER 6 Electrical Schematics & Drawings .................................6-1
6.1 Schematics for prover wiring .....................................6-1
6.2 Connections to Flow Computers ..................................6-4
6.2.1 Omni ...................................................6-4
6.2.2 Condat CIU ..............................................6-5
6.2.3 Daniels .................................................6-6
6.2.4 Dynamic ................................................6-7
6.3 After Sales Support .............................................6-7
6.4 Frequently asked questions.......................................6-9
LIST OF FIGURES
Figure 1-1: Electrical Enclosures............................................1-2
Figure 1-2: Customer Connection Box ......................................1-2
Figure 1-3: Power Box ....................................................1-3
Figure 1-4: SVP Controller Box with LAD .....................................1-3
Figure 2-1: The Local Access Device (LAD) and its system overview...............2-2
Figure 2-2: Main Menu....................................................2-3
Figure 2-3: Text Input Screen ..............................................2-4
Figure 2-4: Numeric Input Screen ..........................................2-4
Figure 2-5: Enumeration Input Screen .......................................2-5
Figure 2-6: Status Bar ....................................................2-5
Figure 2-7: Menu Structure ................................................2-6
Figure 2-8: Device Locking Menu ...........................................2-7
Figure 2-9: Password Input Screen..........................................2-7
Figure 2-10: Configuration Menu.............................................2-9
Figure 2-11: Configuration Menu Tree........................................2-10
Figure 2-12: Prover Calibration .............................................2-14
Figure 2-13: System Information ............................................2-14
Figure 2-14: System Information Menu Tree...................................2-15
Figure 2-15: Logs ........................................................2-16
Figure 2-16: Logs Menu Tree...............................................2-16
Figure 2-17: Diagnostics ..................................................2-18
Figure 2-18: Diagnostics Menu Tree .........................................2-19
Figure 2-19: Transfer .....................................................2-20

Table of Contents
vi SVP Controller Operation Manual Part No.: 44200004 - Revision 2
Figure 2-20: Transfer Menu Tree ............................................2-20
Figure 2-21: LAD Settings .................................................2-21
Figure 2-22: LAD Settings Menu Tree ........................................2-21
Figure 4-1: Static Leak Detection Set-up .....................................4-3
Figure 4-2: Gauge with HI & LOW markings ...................................4-3
Figure 4-3: Differential pressure creator inserted in drive end plate. ...............4-3
Figure 4-4: Static Leak Detection set-up overview .............................4-3
Figure 4-5: Recommendation for seal change .................................4-4
Figure 4-6: Water Draw Kit ................................................4-5
Figure 4-7: Water Draw Plumbing Diagram ..................................4-10
Figure 6-1: Wiring Diagram 1 Phase .........................................6-1
Figure 6-2: Wiring Diagram Dc .............................................6-2
Figure 6-3: Wiring Diagram 3 Phase .........................................6-3
LIST OF TABLES
Table 1: Volumetric Water Draw Data Sheet ...............................4-11
Table 2: Gravimetric Water Draw Data Sheet ..............................4-18
Table 3: Honeywell Enraf Troubleshooting Chart.............................5-3
Table 4: Frequently Asked Questions. .....................................6-9

Part No.: 44200004 - Revision 2 SVP Controller Operation Manual vii
THE HONEYWELL ENRAF PROVER SERIES
Safety instructions for installation, commissioning, operation
and maintenance
Preface
The Honeywell Enraf (HE) SVP (Small Volume Prover) is a high precision
instrument for verification of calibration of flow metering equipment. The
SVP Controller and the Fusion4 Local Access Device (LAD) form the
control aspects of the SVP. The LAD is a hand held controller used to
interface to the SVP Controller allowing tasks such as the adjustment of
parameters, resetting of alarms and calibration. The LAD facilitates two way
data communications between the SVP Controller and the LAD, allowing
the rapid transfer of transaction data, configuration files and calibration
records and even upgrading of firmware in the field. The following warnings
apply to all components of the SVP.
Warning
Only use the instrument for its intended purpose.
EC declaration of conformity
Refer to the EC declaration of conformity and ATEX certificate(s), shipped
with the instrument.
Installation
The mechanical and electrical installation shall only be carried out by
trained personnel with knowledge of the requirements for installation of
explosion proof equipment in (potentially) explosive atmospheres.
The entire installation procedure shall be carried out in accordance with
national, local and company regulations. The entire electrical installation
shall be carried out in accordance with the International Standard
EN 60079-14 for electrical equipment to be installed in (potentially)
explosive atmospheres.
No specific installation requirements apply to the LAD; the device is
factory ready for connection to Fusion4 parent devices (for example the
SVP Controller).

The Honeywell Enraf Prover Series
viii SVP Controller Operation Manual Part No.: 44200004 - Revision 2
Warning – Risk of Explosion
Do not open any of the electronics enclosures when an explosive
atmosphere may be present.
Warning – Risk of Explosion
Explosion proof (Ex d) compound cable glands or conduit sealed directly at
all cable entries must be used.
Which type depends on local & national requirements and legislation. For
the SVP Controller these glands and seals are installed at the factory.
Warning – Risk of Explosion
Unused cable entries must be sealed with an approved metric or NPT
threaded stopping (“Stopper”) plugs. Take care to select whichever is
appropriate and contact Honeywell Enraf in case of doubt. Improper
installation of cable glands, conduit or stopping plugs will invalidate the
Ex approval.
Warning – Risk of Explosion
Intrinsically safe connections to the SVP are factory wired. No unauthorized
changes are allowed as these would invalidate the approval.
The LAD and the SVP Controller are intrinsically safe devices and as
such may only be connected to devices with compatible intrinsically safe
parameters. Intrinsically safe cabling may only be connected to the outside
5 pin socket of the SVP Controller. Connection of non-intrinsically safe
signals will invalidate the approval. The electrical data of the intrinsically
safe circuits is to be taken from the ATEX/IECEx certificates (numbers see
below) which are shipped with the instruments.
Warning – Risk of Explosion
In order to withstand the explosion pressure the bolts of the SVP Controller
lid must be fastened hand-tight (approximately 13.5 to 17.6 Nm [10 to 13
Lbf-Ft]) but don’t overtighten so as not to damage the threads.
Warning – Risk of Explosion
For ensuring intrinsic safety, ground connection of one of the internal
boards to the enclosure and the box to the local grounding system is
crucial. The former is done at the factory but the local grounding is required
to ensure compliant installation.

The Honeywell Enraf Prover Series
Part No.: 44200004 - Revision 2 SVP Controller Operation Manual ix
Warning
For information on the dimensions of the flameproof joints, contact
Honeywell Enraf.
Warning – Risk of injury
Honeywell Enraf recommends mains power to be shut off, including
lockout-tagout at that mains switch to ensure safety during maintenance
and related work being performed on the inside of the drive end cover.
Warning – Risk of injury
Ensure that the motor drive end and downstream shaft covers are always
in place before operating the device, to guard against human injury.
Warning – Risk of injury
Pressurize system slowly to avoid a hydraulic shock which could result in
damage to prover, personnel, and/or piping systems.
Warning – Risk of injury
Ensure that the unit is fully depressurized and drained prior to disassembly
or service.
Commissioning
The commissioning of the instrument shall be conducted by qualified
engineers, trained by Honeywell Enraf and with knowledge of the
(local and national) requirements for electrical equipment in (potentially)
explosive atmospheres.
Operation
After commissioning the Honeywell Enraf SVP and its associated
SVP Controller can be used for its intended purpose. After connecting
to the SVP Controller the LAD can be used for its intended purpose. The
memory card can be removed and inserted also in hazardous areas but be
aware that the device is then no longer suitably protected against ingress
of water.
Maintenance and troubleshooting
In the unlikely event of malfunction, only a qualified service engineer, trained
by Honeywell Enraf and with knowledge of safety regulations for working in
(potentially) explosive atmospheres is allowed to repair the instrument.

The Honeywell Enraf Prover Series
x SVP Controller Operation Manual Part No.: 44200004 - Revision 2
Additional information
If you require additional information, contact Honeywell Enraf or
its representative.
Approvals :
Refer to the EC declaration of conformity and ATEX certificate(s), shipped
with the instrument (as it may vary per configuration)
CE Directives and approvals:
CE Directive Certificate number
94/9/EC ATEX electrical LCIE 05 ATEX 6068X
94/9/EC ATEX mechanical Honeywell Enraf declared
2006/42/EC Machinery Directive Honeywell Enraf declared
97/23/EC Pressure Equipment Directive 60330-2009-CE-HOU-DNV
Environmental conditions:
Ambient pressure : atmospheric
Relative humidity : 5 – 95 %
Ingress Protection : IP56
(IP rating)
Ambient temperature : ATEX Approval
Standard Temperature: -20°C to +40°C
(-4°F to +104°F)
Extended Temperature Options: As broad as
-40°C to +40°C (-40°F to +104°F) or -20°C to
+60°C (-4°F to +140°F)
CSA Approval
Standard Temperature: -20°C to +40°C
(-4°F to +104°F)
Extended Temperature Options: As broad
as -40°C to +40°C (-40°F to +104°F)
IECEx Approval
Standard Temperature: -20°C to +40°C
(-4°F to +104°F)
Extended Temperature Options: As broad as
-40°C to +40°C (-40°F to +104°F) or -20°C to
+60°C (-4°F to +140°F)
Special Approvals : up to 60°C (140°F)

The Honeywell Enraf Prover Series
Part No.: 44200004 - Revision 2 SVP Controller Operation Manual xi
Additional information specific to the SVP Controller
Approvals :
ATEX: II 2 G Ex d [ia] IIB T6 Gb IECEx: Ex d [ia] IIB T6 Gb
Certificates:
Approval Certificate number
ATEX 12ATEX0101 X
IECEx DEK 12.0021X
CSA 11.2370409
Additional information specific to the Fusion4 LAD
Approvals :
II 2 G Ex ia IIB T4 Gb
Ex ia IIB T4 Gb
Certificates:
Approval Certificate number
ATEX KEMA 10ATEX0152
IECEx IECEx KEM 10.0070
CSA 11.2395571

The Honeywell Enraf Prover Series
xii SVP Controller Operation Manual Part No.: 44200004 - Revision 2
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Part No.: 44200004 - Revision 2 SVP Controller Operation Manual 1-1
CHAPTER 1 INSTALLATION
1.1 Electrical Connection
The Honeywell Enraf small volume prover is certified by one of the
following agencies:
CSA/US certified for Class 1 Group D T2C
CSA/US certified for Class 1 Group C T3B
ATEX certified for II 2 (1) G Ex d [ia Ga] IIB T4 Gb
IECEx compliant for Ex db [ia Ga] IIB T4 (See Individual Certificates)
Be certain to conform to all applicable national and local electrical codes
when making electrical connections to the Honeywell Enraf small volume
prover to maintain electrical safety ratings.
Refer to Section 6 of this manual for connection to several brands of flow
computers. The proving computer used for the operation of the provers
must be equipped with the double chronometry function. For brands not
detailed, consult Honeywell Enraf and the flow computer manufacturer.
If equipped with CONDAT®or Prove-It prover control systems, refer to the
operators’ manual for instructions for installation and operation.
The Honeywell Enraf small volume prover must be correctly earth
grounded prior to electrical service connection.
1.1.1 Field wiring
The installation of this device must be carried out in accordance with all
appropriate international, national and local standards and site regulations
for intrinsically safe apparatus
1.1.2 Breaker
A readily accessible disconnecting/breaker device shall be incorporated
external to the equipment.
1.1.3 Enclosures
The picture below shows the three electrical enclosures mounted on the
Small Volume Prover. The connections to the SVP Controller Box are made
at the factory and must not be modified. All of your connections are to be
made in the Power Box and the Customer Connection Box.

Installation
1-2 SVP Controller Operation Manual Part No.: 44200004 - Revision 2
CUSTOMER
CONNECTION
BOX
POWER
BOX
SVP
ENCLOSURE
Figure 1-1: Electrical Enclosures
1.1.3.1 Customer Connection Box
The picture below shows the Customer Connection Box where you can
connect your flow computer and other signals to the SVP.
Figure 1-2: Customer Connection Box

Installation
Part No.: 44200004 - Revision 2 SVP Controller Operation Manual 1-3
1.1.3.2 Power Box
The picture below shows the Power Box with two separate power
connections: one for the motor which generates electrical noise during
operation and one for clean or instrument power.
Figure 1-3: Power Box
1.1.3.3 SVP Controller Box
Connection of the LAD is as shown below.
Figure 1-4: SVP Controller Box with LAD

Installation
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Part No.: 44200004 - Revision 2 SVP Controller Operation Manual 2-1
CHAPTER 2 CONTROLLER INFORMATION
2.1 Initial Power up
Upon initial power up of the SVP Controller the Prover Status screen will
be displayed showing the operating mode of the prover (Meter Calibration,
Prover Calibration, or Prover Test) and the following information:
Piston status or position
Motor status
Error status
Number of cycles
Stop time
Sweep time
An example of a Prover Status screen is shown below.
Prover Status · Meter Calibration
Piston Parked Position
Motor Idle
Error Status No Error
Cycle 776
Stop Time 10-31-12 11:29:32 AM
Sweep Time 00:00:01:102
Press OK to enter menu Stop
2.2 Navigating the SVP Controller Menus Using the LAD
Pressing the OK button on the Local Access Device (LAD) will result in the
Main Menu screen being displayed on the SVP Controller.
2.2.1 Text Conventions
In the following sections of this document the entity and entity related text
are shown in a distinctive format as shown below.
All [Entity] and <entity-related> text is recognizably formatted.

Controller Information
2-2 SVP Controller Operation Manual Part No.: 44200004 - Revision 2
2.2.2 General
The SVP Controller can be configured through the wired Ex i interface with
a Local Access Device (LAD).
The LAD (Local Access Device) is a hand held controller used to interface
with the Fusion4 product family, allowing tasks such as parameter
adjustment, alarm resetting, and calibration. The device facilitates two-way
data communications between the SVP Controller and the LAD, allowing
the rapid transfer of transaction data, configuration files and calibration
records, and even firmware upgrading while in the field.
Figure 2-1: The Local Access Device (LAD) and its system overview
2.2.3 Commissioning
The LAD is used to commission the SVP Controller by configuring entities
(or parameters) to the desired specific values. This is done by using the
LAD to navigate through the Menu functions of the SVP Controller
(See 2.3.4).

Controller Information
Part No.: 44200004 - Revision 2 SVP Controller Operation Manual 2-3
2.3 Menus and Navigation
2.3.1 General
An intuitive and informative Human Machine Interface (HMI) is available to
the user to operate, configure, and service the SVP Controller. This
menu-based user interface is as clear and accessible as possible, using
easily understandable colored icons for the Main Menu and logically
structured sub-menus.
2.3.1.1 Key benefits
Clean, intuitive, and informative user interface
No need to memorize parameter codes, enumeration value
Diagnostic screens
Record-based approach to transactions and calibrations make
re-use possible
Interoperable with the Local Access Device (LAD)
Provides a graphical user interface to the LAD
2.3.2 Main Menu
Title
Main Menu icon
Name of selected item
Only available
if LAD is connected
Selected item
(focus rectangle)
Figure 2-2: Main Menu

Controller Information
2-4 SVP Controller Operation Manual Part No.: 44200004 - Revision 2
2.3.3 Screen Input Fields
2.3.3.1 Text Input Screen
Title bar
Single line edit field
Action message
Numbers grouped
Selected letter
Letters grouped
Figure 2-3: Text Input Screen
2.3.3.2 Numeric Input Screen
Figure 2-4: Numeric Input Screen