Honeywell TBC2800 Series User manual

44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
Website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 e-mail: [email protected]
DIGITAL BURNER CONTROLLER
TBC2800 SERIES
FEATURES
PRODUCT HANDBOOK
APPLICATION
TBC2800 series is the high-performance burner controller which is de-
signed for commercial and industrial application and suitable for gas
firing.
TBC2800 series can be used for pulse firing and modulating
firing mode.
TBC2800 series applies to multiple burners application, such as steel,
machinery manufacturing, non-ferrous metals, glass, ceramic, petro-
chemical and other industries.
INSTALLATION
TBC2800 can be installed with DIN rail or two M4 screws. While
install-ing with M4 screw, it is necessary to put the sealing gasket
beforehand so as to ensure IP 54 protection.
TBC2800 reserves 7 x M16 holes for cable wiring.
WARNING
Improper operation will cause personal injury or equipment damage!
Disconnect the power connection before installation!
Must consider the electric shock protection! Make sure the end-
users can not access the parts not proper insulated
1
 Compatible to UV, Double rod (separated flame rod and
igni-tion rod) and 1 rod (integrated flame rod and ignition
rod) flame detection which can be set manually
 Integrate 6 kinds of timing choices which can be set
manually according to the application requirements
 24 hours continuous operation (except UV application)
 Life-cycle ≥ 250K times (Note 1)
 IP54 protection field or cabinet installation
 Multifunctional LED lights and buttons indicate the
Flame strength, fault & operation sequence and
parameters
 Remote or on-site reset
 Adjustable flame on-off threshold
 Comply with EN298
SPECIFICATIONS
UV sensor C7027A/C7035A/C7044A
CAUTION
Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
 Check the ratings given in the instructions and marked on
the product to make sure the product is suitable for the
application.
 Installer must be a trained, experienced, flame
safeguard ser-vice technician.
 After installation is completed, the operation
parameters should be set by the authorized person
according to the application requirements and this
product handbook.
 Keep the flame detector cable and ignition cable as
far as possible.
 C7027A/C7035A/C7044A is not the self-checking UV
sensor, so TBC2800 should be restarted once every 24
hours.
Note1: If one rod flame detection is applied, TBC2800 lifecycle will be
100,000 times.
 
W x D x H:
122.5 x 82 x 131.2mm
Mains input
220/230VAC –15/+10%
50 60Hz
Power consumption
9 VA
Cable length of flame rod:
75m(max)
Cable length of UV 75m max)
Flame threshold setting
1~10µA
Cover
material
PC/ABS
Protection class
I
P54
Ambient
temperature
-20
+
Ambienthumidity
95%, non condensing
Lifecycle
250,000 cycles comply with EN298
Drive gas valve
1A(max) power factor
1
Drive ignition transformer 2A(max)
PF
0.2
Maximum output for terminal
2A
242Vac

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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
Website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 e-mail: [email protected]
Program sequence
Define working sequence, timing, failure control program.
1.Normal start up
As receiving the start-up signal, TBC2800 implements the flame
simulation during T1(waiting time). If it doesn’t detect the flame
signal, T2(safety time on start-up) elapses along with driving the
gas valve and ignition transformer. After T2 pasts and the flame
signal is received, the operation signal contact between terminals
17 and 18 closes. The LED display indicates the current program
status 3 .
2 No flame signal during start-up
If no flame signal is detected during T2, the fault lock-out occurs,
i.e. the valve closes, the fault signal contact between terminals 12
and 13 closes. During the entire safety time on start-up T2, the
gas valve is open. The LED display blinks and indicates 2 .
3. Flame simulation
As receiving the start-up signal, TBC2800 implements the flame
simulation during T1 (waiting time).
If the flame is detected during T1, TBC2800 starts the flame simu-
lation delay time T5. If the flame disappears during T5, the burner
will start up. Otherwise the fault lock-out occurs. The LED display
blinks and indicates 1.
4. Lock-out immediately or restart once after flame fail
They can be set according to the application requirements.
The immediate lock-out is default.
1). Lock-out immediately after fault
TBC2800 will perform the fault lock-out after flame failure during
operation T3. At the same time, the gas valve is closed. The fault
signal contact between terminals 12 and 13 closes. The LED dis-
play blinks and indicates 3.
2).Restart once after fault
TBC2800 will perform one time restart after flame failure during
operation T3. The gas valve is closed and the operating signal
contact is open. Now TBC2800 attempts to restart once. If it
fails, the fault lock-out occurs. The LED display blinks and indi-
cates 2 . If the flame signal is detected within the safety time T2
on restart, The LED display indicates the current program
status 3 .
5. Switch-off in succession occurs during a start-up
too often
If switch-off occurs more than three times in succession during a
start-up, an inadmissible quantity of non-combusted gas can
reach the combustion chamber during T2 via open gas valves. A
fault lock-out occurs. The LED display blinks 4.

3
44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
Website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 e-mail: [email protected]
6.Time between two start-ups is too short
If time between two start-ups is too short, a fault lock-out occurs. The
LED display blinks and indicates 7.
7.Remote reset is too persistent
If the application of a remote reset signal to TBC2800
is continuous(> T7), the fault lock-out occurs. The LED display blinks
and indicates 6. TBC2800 keeps on operating and LED blinks until the
remote reset signal disappears.
8.Remote resets is too often
If the remote reset is too often, the fault lock-out occurs. The LED display
blinks and indicates 5 .The fault can only be cleaned by manual reset.
9.Fault lock-out information summary
Table 1: Fault lock-out information
Code
Fault lock
Result
Unlock
blinking)
1
Flame simulation
Stop
Remote reset / reset
failure
button
2
Start-up flame failure
Stop
Remote reset / reset
button
3
Operation flame fail-
Stop
Remote reset / reset
4
Too frequent start-up
Stop
Remote reset / reset
button
5
Too frequent remote
Stop
Reset button
reset
6
Persistent remote
Continue
Remote reset cancel
reset
to work
7
Too short time inter-
Fail to
T6 past
val between startups
start up
8
Internal temporary
Stop
Remote reset / reset
error
button
9
Internal storage error
Stop
Contact service
10.Time definition
Table 2: Time definition
Time
Description
Range
Reference
Fault lock
T1
Waiting time
T2
Safety time on
3,5,10S
start-up
T3
Safety time during
1,2s
operation
T4
Ignition time
2,3,6 S
Correspond
with T2
T5
Flame simulation
Max 25S
delay
T6
Interval between
10,12,15S
Time between
two start signal
Correspond
two start-ups
with T2
is too short
T7
Last time of Re-
10s
Permanent
mote Reset
remote reset
*Note: If T3=2s, follow EN746-2.
11.Running state information summary
1> Sleep, code: " - " 2> Stand by, code: "0" 3>
Flame simulation( T1) ,code: " 1 "
4> Ignition process( T2) code: " 2 " 5>
Working process, code: " 3 "
6> Fault lock code: refer to Table 1 Fault lock information
12.Button operation
1. Press the INFO
button for 2s, then the parameter code will be displayed. Choose
the code by pressing < or > button, the LED lights will indicate the
current parameter value.
2 . Press < and > button at the same time for 2s, one dot will light in the
right corner. The setting value will blink, then parameters can be checked
or adjusted.
3 . Check or adjust the setting value by pressing < or >button.
4 . After checking or setting, press < and > button for 2s for sav- ing
and quit.
5 Press INFO for 2s for quit, TBC2800 will restart automatically and
the setting parameter will come into effect.
NOTE
The parameters can only be set in standby state; If TBC2800 is in
running state or fault lock-out, parameters can only be checked.
During the parameters setting, if there has no button-pressing in 30s,
TBC2800 will exit setting automatically, return to the original state and
close all values in this unfinished setting.
Please refer to Table 3 for parameter and the related value.
Description
Param
Range
Default
Adjustable
Flame on-off
F
1~10
1
Yes
threshold
Flame detection
P
1-Flame rod
1
Yes
2-UV
Timing
C
1,2,3,4,5,6
2
Yes
Burner restart
H
1-Fault lock
1
Yes
2-Restart once
Fault record
E
1~9
-
No
Software version
U
-
-
No
13.LED
1 LED bars
A. Indicate the flame intensity data;
B. Indicate the parameter value when in setting process;
2 LED Loop
A. Light is off in startup or parameter setting.
B. Light is green in the normal status.
C. Light is red in the fault status.
3 8 digitaltube
A Indicate the operation code (light); B
Indicate the parameter code;

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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170.
Website: https://www.add-furnace.com/ โทร: 02-888-3472
Line ID: @add11 e-mail: [email protected]
Installation
DIN rail
One Rod Flame Detection (special ignition transformer)
UV Flame Detection
Mounting plate
Pilot and Main firing control Double Rod for example)
UV sensor W white cable B blue cable
Dimension mm
Product Code
Timing
Code
T2 (sec)
T3 (sec)
1
3
1
2
5
1
3
10
1
4
3
2
5
5
2
6
10
2
Wiring diagram
Double Rod Flame Detection
Start-up signal
High voltage
Fault signal
Gas valve
Flame signal
Reset signal
Ignition transformer
Operation signal
Safety interlocks