Honeywell UDC 6300 User manual

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UDC 6300 Process Controller
T talPlant

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UDC 6300 – Compact, Powerful and Easy to Use
Standard panel mounting – shorter case depth
(72 x144 DIN bezel)
Dual displays show process values, multilingual prompts,
PV tag and ID tag
Display loop one, loop two, or both
Bargraphs display setpoint, process variable and
output values
Three local setpoints, plus remote; or computer setpoint
Display flashes during alarm condition
Manual/automatic control mode indicator
Alarm indicators
Sealed tactile feedback keyboard; security code
prevents tampering
Alarm acknowledge key
Industry-Specific Experience
At Honeywell, we focus on key industries for which
we supply effective, time-proven industrial automation
solutions. These industries include:
• Hydrocarbon Processing
• Oil and Gas
• Chemicals and Pharmaceuticals
• Pulp and Paper
• Food and Consumer Goods
• Power Generation
• Manufactured Goods
Honeywell’s commitment to these industries is illus-
trated the world over. For example, our products help:
• refineries produce more than half the world’s supply
of gasoline
• paper mills turn out 40-million metric tons of pulp and
paper each year
• fifteen of the world’s largest chemicals companies
achieve manufacturing competitiveness.
Our market-specific approach gives you the benefit of
practical knowledge of your industry, challenges, and process.
The UDC 6300 is Honeywell’s easy-to-use, yet
powerful process controller. From stand-alone control
to a solution fully digitally integrated with Honeywell’s
SCAN 3000 or TDC 3000X distributed control systems,
the UDC 6300 is suited for a variety of applications.
The UDC 6300 provides all the power you need in
a process controller, yet it’s easy to configure, install
and operate. Designed to handle continuous process
applications, the 6300 provides all the benefits you
expect from a Honeywell LeaderLine controller:
• fast installation and start-up
• application flexibility
• improved process quality and efficiency
• operator confidence
• Honeywell quality and global support.
You get all the power you need: multilingual prompts,
flexible math options, preconfigured algorithms, logic,
and ACCUTUNE™ adaptive tuning. These features and
more make UDC 6300 the easiest-to-use process
controller you’ll find anywhere.
Clear Operator Interface
for Efficient Operation
UDC 6300 features bright displays, and a sealed,
splashproof keyboard for a rugged and informative
operator interface:

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The Best ControllerAvailable for the Process Industries
Honeywell’s UDC 6300 process controller combines reliability and flexibility. The 6300 features traditional
Honeywell quality, and it’s versatile enough to meet a broad range of control needs in a variety of industries and
applications.
Pulp and Paper – Kamyr digester, paper machine,
bleaching, dry stock blending and brown stock washing;
cascade and ratio applications.
Power Generation – Utility boilers, package boilers,
water treatment, ash and liquid waste handling, metering
pump control.
Metals – Reheat furnace control for air temperature,
fuel/air ratio, zone, high override, low override; heat
treating and electric furnaces.
Fine Chemicals – Steam desuperheaters, batch reactor
cascade control, evaporator control, flow ratio control,
mass flow compensation, and steam and fuel supply
pressure control.
Consumer Goods – Tablet coaters, sterilizers, freeze
driers, lyophilizers, and simple cooker and fryer control;
large scale cooking and frying operations, flow ratio,
temperature and pressure, food storage, tobacco dryers,
retorts, evaporator, baking ovens, and crystallizers.
Hydrocarbon Processing – Pipeline booster station,
flow ratio, mass flow compensation, pressure, and
evaporator.
Oil and Gas – Pipeline booster stations, gas plants,
platforms, metering stations, and terminal operations.

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Distillation column reflux control two loops in one UDC 6300.
Additional Features
❑ACCUTUNE adaptive tuning
❑Transmitter power
❑Output override
❑Second current output
❑Communications interface
❑Direct TC or RTD input
❑Dual-loop control/Internal cascade
Boiler drum level control – cascade plus feedforward.
Addressing Your Needs Today and Tomorrow
The modular design of UDC 6300 saves you money because it allows you to purchase only the power required for
your application. The controller can be easily and economically upgraded if your needs should change tomorrow.
❑Math functions
– Input/output characterization
– Deadtime
– Totalization
– Gain scheduling
– 5 logic blocks
❑Digital inputs and outputs
❑Pulse inputs
Standard Features
❑Compact, shallow depth ❑Selectable scan rate
❑Feed forward control ❑Square root, ratio, bias, digital filtering
❑3 local setpoints ❑4 analog inputs
❑Remote setpoints ❑PV Hot Start
❑2 sets of tuning constants ❑Configurable ID tag
❑Configurable security code ❑Multilingual prompts
❑CE Mark compliant ❑Setpoint ramp rate
❑Configurable fail-safe output ❑Configurable output rate limit
❑Alarm indication and acknowledgement
One UDC 6300 provides control plus mass flow compensation. Metered fuel/air ratio.
LT
TT
DISTILLATE
CV1CV2
REFLUX
TIC LIC
PV1 PV2
UDC 6300
M FE
FEEDWATER FLOW
INTERNAL
CASCADE
LOOP 1
LOOP 2
FE
STEAMFLOW
LT
IN 1
IN 3
IN 2
FEEDFORWARD UDC
6300
PID
R/B
PID
STEAM
DRUM
FT
FT
AIR
FUEL
PV RSP
FURNACE
UDC 6300
DP X P
T
KPV FIC
TTPTFT CV
GAS FLOW

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UDC 6300 Is Easy To Configure From the Keyboard...
• Add/subtract
• Weighted average
• Multiply/divide
• High-low select
• Feed forward
• Flow compensation
• Totalization
• Square root
• Gain scheduling
• 8-segment input/output characterizers (2)
• Polynomial equation input characterization
• Dead time
• 5 logic blocks
Pre-engineered control functions are
enabled via straightforward prompts in
English, German or French.
Or From Your PC...
Honeywell’s LeaderLine PC Software
offers a cost-effective and efficient means to
monitor, archive, and configure Honeywell’s
LeaderLine controllers and recorders using a
Windows*-based personal computer. On-line
or off-line device configuration allows the
operator to change configuration parameters
from pull-down menus. The familiar envi-
ronment and the on-line help utility allow
even first-time users to quickly configure
UDC controllers for their application.
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ALARM
MANUAL
PAPER
RECORD
COMM
MEMORY
CHANNEL
PRINT
ACKALL
DISPLAY
ACK
MANUAL
RECORD
4JKL
1ABC
0°%
5MNO
2DEF
+_CONF
6PQR
3GHI
ENTER
FUNCTION
SET UP
LOWER
DISPLAY SETPOINT
SELECT
RUN
HOLD
ALM
DI
RSP
OUT
%
MANUAL
AUTO
LOWR
DISP MAN AUTO RSP CAS SP 1 SP 2
ALM
ACK
SET
UP
0
20
40
60
80
100
AUTO
SP
SP
FUNC
L1/L2
RS232
Converter
Up to 16 addresses ASCII RS 422/485
UDC 3000
DPR 3000
UDC 6300DPR 100

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UDC 6300 Makes
the Connection
UDC 6300 gives you the option of digitally integrat-
ing to Honeywell’s PC-based SCAN 3000 system or
TDC 3000Xdistributed control system, depending on
the functionality needed for your process.
SCAN 3000 Supports Connection
to UDC 6300
SCAN 3000, a scalable, supervisory system, offers a
powerful, cost-effective solution for a variety of applica-
tions. SCAN’s client/server architecture operates on
Windows NT. UDC 6300 can be configured directly from
the SCAN 3000 graphical user interface, or locally, via
the control panel. Controller configurations can be copied
between the controllers and modified for reuse – saving
you time and effort.
The low cost RS485 multidrop serial link allows SCAN
to communicate directly with up to 15 UDC devices per
serial line, and up to a maximum of 100 UDC controllers.
SCAN uses an optimized scanning algorithm to enhance
the dialog speed with the controllers.
SCAN 3000 system offers the advantages and features
of a distributed control system in a stand-alone or net-
worked design. Implemented through configuration, not
programming, the system provides numerous standard,
configurable elements to support quick start-up and easy
operation.
Fuel/Gas
Naphta
Kerosene
Gasoil
Residue
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689
106
BBLHR
PRODUCTIONDATA
CRUDE
CHANGE
Alarms
PROFIT
DATA PRODUCT DATA
PLANTOR
DATA
Messages
PROGRAM
DATA SUMMARY GROUP
ASSOCIATEDDISPLAYS
Alarms
Messages
SPQC
Advice
GuideCRUDEDISTILLATION TOWER
CurrentCRUDE
BRENT
NativeLCN Window
351.
11
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S9000
Controller Local Operators Panel
Supervisory
Station
UDC 3000
R485
Ethernet
UDC 6300
!
FUNCTION
SET UP
LOWER
DISPLAY SETPOINT
SELECT
RUN
HOLD
ALM
DI
RSP
OUT
%
MANUAL
AUTO
LOWR
DISP MAN AUTO RSP CAS SP 1 SP 2
ALM
ACK
SET
UP
0
20
40
60
80
100
AUTO
SP
SP
FUNC
L1/L2
Seamless Digital Integration
to Honeywell’s TDC 3000X
The evolution of UDC 6300 continues as the only
process controller with the capability to digitally integrate
to Honeywell’s TDC 3000X. Digital integration provides
single-window access via the Universal Station to all
UDC 6300 operating and data base parameters, alarms
and diagnostics. UDC 6300 gives you a logical, straight-
forward migration path from your UDC 6300 single loop
stand-alone controllers to a fully integrated solution.
All this and it’s easy to use. Honeywell provides a
full set of Universal Station displays for UDC 6300 that
give the operator unlimited access to process and con-
figuration data. In addition, digital integration provides
other advantages, including fast speed for very high
speed loop processing applications, and automatic/
manual station capability for Process Manager/Advanced
Process Manager.

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Automatic Loop Tuning
Maintains Precise Control
ACCUTUNE, Honeywell’s innovative adaptive
tuning feature is a powerful rules-based expert system
that automatically tunes the controller for peak operat-
ing efficiency. ACCUTUNE lines-out your process
quickly and adjusts PID parameters as required.
When enabled, ACCUTUNE continuously monitors
your process, adjusting the PID constants when necessary
to maintain optimum controller response. Your process
runs closer to specified setpoints – helping your company
produce higher quality products with greater yields,
saving valuable raw materials, and reducing energy costs.
A few simple keystrokes is all it takes to put
ACCUTUNE to work for you; detailed process knowl-
edge is not required. Two tuning criteria selections,
“normal” or “fast”, are available to match the controllers
response to the control strategy.
PV
SP VALUE
Start-Up Mode
Prevents Overshoot
Adapts to Process
Dynamics
Detects and Adapts
to Disturbances
Time
Illustration of 3
Typical Problems
Resolved by
ACCUTUNE
PV
SP VALUE
Start-Up Mode
Prevents Overshoot
Adapts to Process
Dynamics
Detects and Adapts
to Disturbances
Time
Illustration of 3Illustration of 3
Typical ProblemsTypical Problems
Resolved byResolved by
ACCUTUNEACCUTUNE
The LeaderLine Commitment
UDC 6300 Process Controller is a member of
Honeywell’s proven LeaderLine family of controllers and
recorders. All LeaderLine instruments are engineered
to offer maximum performance for minimum investment.
To qualify as a member of the LeaderLine, a controller
or recorder must:
• Offer the best price/performance ratio of any instrument
in its class.
• Be priced below all competitive instruments in its class.
• Feature Honeywell quality, assured by a two-year
warranty program, a toll-free “Help” program, and a
customer support network second to none.
• Provide functionality targeted to market segments so
customers never need to buy more capability than
they need.
• Include comprehensive, easy-to-follow product
manuals.
Find out how UDC 6300 can improve your applica-
tion. Call 1-800-288-7491 or contact your Honeywell
account manager or distributor.

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Industrial Automation and Control
Honeywell Inc.
http://www.iac.honeywell.com
U.S.A.: Honeywell Industrial Automation and Control, 16404 North Black Canyon Hwy., Phoenix, AZ 85053
Canada: The Honeywell Centre, 155 Gordon Baker Rd., North York, Ontario M2H 3N7
Latin America: Honeywell Inc., 480 Sawgrass Corporate Parkway, Suite 200, Sunrise, Florida 33325
Japan: Industrial Operations Tokyo, 4-28-1 Nishi-Rokugo Ohtu-ku, Tokyo 144, Japan
Asia: Honeywell Asia Pacific Inc., Room 3213-3225, Sun Hung Kai Centre, No. 30 Harbour Road, Wanchai, Hong Kong
Pacific Division: Honeywell Pty Ltd., 5 Thomas Holt Drive, North Ryde NSW Australia 2113
Northern Europe and Southern Africa: Honeywell Ltd., Honeywell House, Arlington Business Park, Bracknell, RG 12 1EB, U.K.
Central Europe: Honeywell A.G., Kaiserleistraße 39, 63067 Offenbach, Germany
Western and Southern Europe: Honeywell S.A., Avenue de Schiphol 3, 1140 Brussels, Belgium
Eastern Europe: Honeywell Praha, s.r.o., Budejovicka 1, 140 00 Prague 4, Czech Republic
Middle East: Honeywell Middle East Ltd., Khalifa Street, Sheikh Faisal Building, Abu Dhabi, U.A.E.
©Honeywell Inc. Printed in U.S.A.
Recycled Paper
4 Analog Inputs
– 1 to 5 Vdc, 4-20mA or 10 to 50 mA
– Isolated from all other inputs and outputs
Universal Input — isolated
– Thermocouple – Millivolts or Volts
– RTD – Pulse
1 or 2 Current Outputs
– 4-20mA dc
– Isolated
4 Universal Digital Inputs /Outputs
– Open-collector outputs or digital inputs
– Externally powered
2 Digital Inputs
– User configurable
– Isolated
Math Functions
– summer – input/output
– weighted average characterization
– multiplier/divider – logic
– hi/lo select – totalization
Serial Communications Link
– RS485 TDC 3000 Integration – DMCS
– RS422/485—15 drops
Transmitter Power
– 24Vdc±2V
– 50mA dc for one or two transmitters
Accuracy
– ±0.01% of span for linear inputs
– ±0.02% of span typical for T/C and RTD inputs
Temperature Stability
– ±0.005% per F° typical
Pulse Input
– Range: 1Hz to 25K Hz
Power Consumption
– 20 VA maximum
Splashproof faceplate
Power Requirements
– 24Vdc, 120 Vac or 240 Vac
CE Mark Compliant
– Full conformity with CE directives
51-51-58-18 (7.5M) 10/98
Condensed Specifications (some features are optional)
For complete product specifications please request
document 51-52-03-13.
Specifications are subject to change without notice.
™ACCUTUNE is a U.S. trademark of Honeywell, Inc.
*All other brand and product names are trademarks of their respective owners.
144
5.67
72
2.83
138
5.43
+1.0
-0
+0.039
-0
+0.7
-0
+0.027
-0
68
2.68
panel cutout
(DIN
Standard)
Dimensions:
millimeters
inches
233
9.19
max
33
1.22
max
25
1.00 Max. Panel
thickness
NOTES:
1. Drawing is not to scale
2. No minimum horizontal
spacing is defined.
3. Controller may be
mounted at any angle
or tilt.
Rear Terminal Cover