Honeywell SEARCHZONE SONIK User manual

SEARCHZONE SONIK
Gas Detection
Quick Start Guide

3
ENGLISH 5
DEUTSCH 11
FRANÇAIS (EUROPÉEN) 17
FRANÇAIS (CANADIEN) 23
NEDERLANDS 29
ITALIANO 35
ESPAÑOL 41
PORTUGUÊS 47
РУССКИЙ 53
中文 59
 65
Contents

5
ENGLISHEN
Searchzone Sonik™ is a hazardous area certified advanced ultrasonic gas leak detector for detecting
high pressure gas leaks within the protection area, in order to provide an early alert to a hazard. While
Searchzone Sonik does not indicate the type of gas, it will respond to any high pressure gas leak within
the coverage area and so will protect against the release of dangerous gases, whether toxic or flammable.
It provides local visual status indication as well as 4-20 mA with HART® and Modbus® outputs as
standard. It has a Bluetooth® interface for configuration and maintenance using the Honeywell
Advanced Instrument App on a suitable Bluetooth enabled device.
Searchzone Sonik is ATEX and IECEx approved for use in either Zone 1 (gas) or Zone 21 (dust) hazardous
areas as well as being cULus approved for use in Class I Division 1 or Class II Division 1 locations.
Searchzone Sonik is available in painted stainless steel and has two cable entries for easy wiring with
either M25 or 3/4” NPT options.
WARNING
1. Installation must be in accordance with the recognized standards of the appropriate authority in
the country concerned. For Europe see EN 60079-14 and EN 60079-29-2.
2. Installation, operation and maintenance of the unit must meet requirements on safety and
operation in hazardous areas.
3. The equipment is NOT intended to be mounted onto surfaces which may act as sources of heating
or cooling.
4. Do NOT operate the unit outside the temperature range stated in Specification section.
5. Do NOT open the front enclosure when energized or when explosive atmosphere may be present.
6. Operators should be fully aware of the action to be taken in the event of an alarm.
7. Do NOT modify or alter the construction of the product as essential safety and certification
requirements may be invalidated.
8. Installation, set-up and maintenance must be conducted only by trained personnel.
9. Access to the interior of the product, when carrying out any work, must be conducted only by
trained personnel.
10. In order to maintain electrical safety, the unit must NOT be operated in atmospheres of more than
21% oxygen.
11. The plastic transport cap supplied must be replaced with suitably certified closers (such as glands
or stopping plugs) prior to commissioning. Failure to do so presents a potential source of ignition.
One certified stopping plug is supplied as standard.
12. Do NOT rely on the local visual status indication for safety related purposes.
What’s in the box?
1 Searchzone Sonik™
1 Standard Adjustable Mounting Bracket
1 Plastic sunshade (stainless steel optional)
1 Searchzone Sonik Test Unit (optional)
1 Plastic Cover Cap
1 Certified Blanking Plug
1 Allen (hex) key, size 10
1 Allen (hex) key, size 8
1 Allen (hex) key, size 1.5
1 Registration sheet
1 Quick start guide

6
Installation
CAUTION
1. Check that Searchzone Sonik unit has not been damaged during transport.
2. Check that the working environment (temperature) is within the range.
3. Do NOT open the front enclosure.
4. Do NOT modify the front enclosure or component parts as this will compromise the HAZLOC certification.
5. Open and close the end cap with care to avoid deformation.
6. Installation, set-up and maintenance must be conducted only by trained and authorized personnel. Refer
to Technical Manual at all times.
7. Secure the unit in position when untightening the bracket bolts. Accidental release can cause injury.
8. Check the mating surfaces prior to assembly (threads, o-rings). Ensure that they are clean and free of
contaminants.
9. Check the o-rings prior to assembly, replace if damaged.
10. Searchzone Sonik is supplied without cable glands. Ensure that all cable entry threads are sealed with
an appropriate plug to eliminate water ingress and thread damage. At installation, all cable entry plugs
are to be removed and replaced with appropriate cable glands or blanking plugs to meet local HAZLOC
requirements.
Searchzone Sonik will normally be mounted at height, typically on a pole using supplied U-bolts and
covering the area to be protected. The supplied Standard Adjustable Mounting Bracket
allows mounting on a plate, pole or other plant infrastructure. All bolts are retained to avoid loss during
installation.
Searchzone Sonik has two cable entries for easy wiring with either M25 or 3/4” NPT options. Wires
are terminated at the terminal connectors as per the wiring diagram. Spare wires must be suitably
terminated. Wiring must be in accordance with local, national and company regulations.
Exposed or bare wires must be avoided.
Refer to Technical Manual for instructions on mechanical and electrical installation. You can download
the Technical Manual from www.honeywellanalytics.com
Commissioning
1. Check that Searchzone Sonik unit is mounted and wired correctly. Refer to Installation section of
Technical Manual for instructions.
2. Connect to Searchzone Sonik Mobile App via Bluetooth. Refer to Mobile App section of Technical
Manual for instructions.
3. Check that Searchzone Sonik settings are configured as recommended by the relevant site survey
document.
4. If necessary, adjust detector settings. Refer to Mobile App section of Technical Manual for
instructions.
5. Check that Searchzone Sonik safety outputs are working properly. Refer to Maintenance section of
Technical Manual for instructions.
You can download the Technical Manual from www.honeywellanalytics.com
CAUTION
1. A mobile device with Searchzone Sonik Mobile App installed is a prerequisite for detector settings
adjustment made via the Bluetooth connection.
2. Commissioning or proof test of Searchzone Sonik is not complete until the unit is tested to verify
that it functions according to its specifications.

7
User Configurable Options
The list of user configurable options:
1. Detector ID
2. Operation mode
3. Algorithm mode
4. Inhibit level
5. Alarm set point
6. Warning level
7. Fault level
8. Over-range level
9. Alarm 1 level
10. Alarm 2 level
11. Alarm delay
12. Proof test interval
13. LED mode
14. LED intensity
15. Inhibit timeout period
16. Set access code
17. Normal level
18. Alarm latch
19. Loop current mode
20. HART poll address
21. Fault relay
22. Alarm 1 relay
23. Alarm 2 relay
Refer to Mobile App section of Technical Manual for instructions on how to adjust the options.
Status Signalling
Searchzone Sonik is equipped with a high visibility LED status indicator.
Refer to Operation section of Technical Manual for more information.
Mode without
Bluetooth
connected
Colour Flashing Default Scheme
Fault Yellow Yes Default
Inhibit Yellow No Default
Warning Yellow Yes Default
Normal Green No Default
Normal Green Yes Optional
Normal None No Optional
Alarm Red Yes Default
Over-range Red Yes Default
WARNING
LED status indicator behaviour is configurable. If LED status indicator is
configured differently from the default setting, it may indicate states different to
other outputs.

8
Mode with
Bluetooth
connected
Colour Flashing Default Scheme
Fault Yellow Yes Default
Inhibit Yellow No Default
Warning Yellow Yes Default
Normal Blue No Default
Normal Blue Yes Optional
Alarm Red Yes Default
Over-range Red Yes Default
Connecting Blue Yes Default
Connected Blue No Default
mA Loop Status Signaling
Mode Default Value (mA) Min Value (mA) Max Value (mA)
Discrete Mode Proportional Mode
Fault 1 0 3.6
Inhibit 2 1 3.6
Warning 3 1 4
Normal 4 Proportional to sound
pressure level
420
Pre-alarm 16 Not available 420
Alarm 20 Not available 420
Over-range 21 20 22
Periodic Proof Test
Searchzone Sonik functionality can be verified using the Searchzone Sonik Test Unit (optional) in
combination with the Mobile App.
While operating the Searchzone Sonik Test Tool, ultrasound is generated. Do NOT aim the tool towards
your or anyone else’s body or head.
CAUTION
The Searchzone Sonik Test Unit generates two different test signals to check detector’s functionality:
1) the first test signal is recognized by detector as a gas leak. It is reported through change in detector’s
LED ring status indicator. The test is automatically logged.
2) the second test signal is used for end-to-end testing. It is reported through detector’s LED ring status
indicator, Relays and through 4-20 mA loop to indicate alarm condition. The test is automatically logged.
Refer to Maintenance section of Technical Manual for instructions on how to perform LOCAL and END-
to-END test using the Searchzone Sonik Test Unit.
Refer to Mobile App section of Technical Manual for instructions on how to access proof test readings.
You can download Technical Manual from www.honeywellanalytics.com

9
Specifications
Environmental 55°C to +75°C (67°F to +167°F); 0 % to 100 % RH condensing
Power Supply 24 Vdc nominal (18 Vdc to 32 Vdc)
Power Consumption 4 W for ambient operating temperature >= 30°C
15 W for ambient operating temperature < 30°C (heater is active)
Output Signals 420 mA with HART, Fault relay, Alarm 1 relay, Alarm 2 relay, Modbus, Bluetooth® (range up to 15 m, depends on
mobile device and environmental conditions)
Relay Outputs Max. 32 Vdc/ac, max. 2 A resistive load
Response Time Sensor response 1 s; Programmable Verification time from 1 s to 600 s
Range of Detection 18 kHz to 70 kHz; 40 dB to 140 dB
Cone of Detection Typically 20 m on-axis radius (background noise dependent); +/- 90 degrees solid angle from on axis to 6 dB down
Storage Temperature Range 55°C to +75°C (67°F to +167°F)
Internal Battery Cell TLH2450, 10-year lifetime (replaced only by authorized service)
Weight Searchzone Sonik: 6.1 kg (13.5 lbs)
Standard Adjustable Mounting Bracket: 2.9 kg (6.4 lbs) Stainless Steel
Large Adjustable Mounting Bracket (optional): 3.5 kg (7.7 lbs) Stainless Steel
Dimensions Searchzone Sonik: 103 mm dia x 235 mm x 179 mm
Standard Adjustable Mounting Bracket: 165 mm x 165 mm x 127 mm
Large Adjustable Mounting Bracket (optional): 210 mm x 210 mm x 127 mm
Ingress Protection IP 66 / 67 (Type 4X, in accordance with NEMA 250)
Resistance to salt mist and sulphuric atmosphere (1560 minutes exposure to salt air/mist; 1560 minutes to
sulphuric atmosphere)
Accessories Large Adjustable Mounting Bracket
Stainless Steel Sunshade
Searchzone Sonik Test Unit
Hazardous Area Mobile Phone
Searchzone Sonik App
Compliance to Standards Core Approvals:
EN 50270: (EMC)
IEC/EN 6100064; Radio Equipment Directive 2014/53/EU
IEC/EN/UL/CSA 61010 (Electrical Safety)
FCC / IC
RoHS, China RoHS
Safety Approvals ATEX: DEMKO 17 ATEX 1866 Rev.0
II 2 GD
Ex db ia IIC T4 Gb (flameproof Ex d version)
Ex tb IIIC T85°C Db (flameproof Ex d & increased safety Ex e versions)
Ex db eb ia IIC T4 Gb (Increased safety Ex e)
Tamb 55°C to +75°C (67°F to +167°F)
Um = 250 Vrms
cULus
Class I, Div 1, B, C & D
Class II/III, E, F & G
Tamb 55°C to +65°C
Class I Zone 1 AEx db ia IIC Gb T4 (USA)
Class I Zone 1 Ex db ia IIC T4 Gb (Canada)
IECEx: IECEx ULD 17.0016 Issue 0
Ex db ia IIC T4 Gb (flameproof Ex d version)
Ex tb IIIC T85°C Db (flameproof Ex d & increased safety Ex e versions)
Ex db eb ia IIC T4 Gb (Increased safety Ex e)
Tamb 55°C to +75°C (67°F to 167°F)
CU TREx (Russian Customs Union) - contact Honeywell for availability
Inmetro
China Ex
Marine Approvals: Type approved to DNV, BV, Lloyds, ABS - Temp B, Humidity B,
Vibration A & C, EMC B
Specifications

10
Warranty
Honeywell Analytics warrants the Searchzone Sonik™ advanced ultrasonic gas leak detector against
defective parts and workmanship.
This warranty does not cover consumable, batteries, fuses, normal wear and tear, or damage caused by
accident, abuse, improper installation, unauthorized use, modification or repair, ambient environment,
poisons, contaminants or abnormal operating conditions.
This warranty does not apply to sensors or components that are covered under separate warranties, or to
any 3rd-party cables and components.
In no event shall Honeywell Analytics be liable for any damages or injury of any nature or kind, no matter
how caused, that arise from incorrect handling or use of this equipment.
In no event shall Honeywell Analytics be liable for any equipment malfunction or damages whatsoever,
including (without limitation) incidental, direct, indirect, special, and consequential damages, damages
for loss of business profits, business interruption, loss of business information, or other pecuniary loss,
resulting from the incorrect installation or use of this equipment.
Any claim under the Honeywell Analytics Product Warranty must be made within the warranty period and
as soon as reasonably practicable after a defect is discovered. Please contact your local Honeywell
Analytics Service representative to register your claim.
This is a summary. For full warranty terms please refer to the Honeywell Analytics’ General Statement of
Limited Product Warranty, which is available on request.
Note:
Keep the Registration sheet safely for future reference.