Honeywell Searchpoint Optima Plus User manual

Searchpoint Optima Plus
with optional HART®output
Operating Instructions

MAN0905_Issue 7_07/17 Searchpoint Optima Plus with optional HART®output
Operating Instructions
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Revision History
Revision Comment Date
Issue 6 A04544 May 2015
Issue 7 A05004 July 2017

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1. Safety Warnings and Information
WARNINGS
1. Installation must be in accordance with the recognized standards of the appropriate authority in
the country concerned. For Europe see EN60079-14, EN60079-29-2, and EN61241-14. For
installations in North America, the National Electrical Code (NFPA 70) should be strictly observed.
Elsewhere the appropriate local or national regulations should be used.
2. Searchpoint Optima Plus is designed for installation and use in Zone 1 or 2 hazardous areas
(International) and for Class 1 Division 1 or 2 area applications (North America).
3. Donotmodifyoraltertheconstructionoftheproductasessentialsafetyandcertication
requirements may be invalidated.
4. In order to maintain electrical safety, the product must not be operated in atmospheres with more
than 21% oxygen.
Cautions
During usage, as some test gases may be hazardous, outlets from gassing accessories should exhaust to a
safe area.
UseoftheSearchpointOptimaPlusoutsideofthespeciedrangeofoperatingconditionswillinvalidate
certicationandproductapproval.
CSA performance approval only covers the gas detection function.
Special Conditions of Use
InordertocomplywiththeATEXCertication,thefollowingspecialconditionsofusemustbeadheredto:-
1. The integral supply cables must be mechanically protected and terminated in a suitable terminal or
junction facility.
2. ThecoverxingscrewsshallbestainlesssteelgradeA4-80minimum(onlyuseHoneywellsupplied
screws).

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Contents
Section Page
1. SAFETY WARNINGS AND INFORMATION 2
1.1 HOWTOUSETHISMANUAL 7
1.2 BATTERIES
8
1.3 DISPOSAL
8
  1.3.1 SearchpointOptimaPlus 8
  1.3.2 Packaging 8
1.4 INFORMATION 9
2 INTRODUCTION 9
2.1 SEARCHPOINTOPTIMAPLUS 10
2.2 SEARCHPOINTOPTIMAPLUSOPTIONS 11
2.3 TERMINATION UNIT OPTIONS 12
2.4 COMMISSIONINGANDMAINTENANCETOOLS 13
2.5 WEATHERPROTECTIONACCESSORIES 13
2.6 GASSING ACCESSORIES 14
2.7 MOUNTING ACCESSORIES 15
3 MECHANICALINSTALLATION 17
3.1 SITING 17
3.2 INSTALLATION 17
  3.2.1 StandardInstallation 18
  3.2.2 Installationwithaowhousing(samplingsystem) 19
3.2.3 Sampling system using Remote Gassing Cell (RGC) 20
3.2.4 Installation in a duct 20
3.2.5 Installation of gassing pipes for Remote Gassing Cell 23
4 ELECTRICALINSTALLATION 24
4.1 POWERSUPPLY 24
4.2 CABLINGRECOMMENDATIONS 25
4.3 EARTHREGIMES 25
4.4 CONNECTIONS 27
5 OPERATION 29
5.1 DEFAULTCONFIGURATION 29
5.2 HART®OPERATIONDURINGFAULT 29
6 COMMISSIONING 30
6.1 FIRSTTIMESWITCHON 30
7 MAINTENANCE 31
7.1 INTRODUCTION 31
7.2 INSPECTION 31
7.3 INSPECTIONOFAUNITFITTEDWITHAFLOWHOUSING 31
7.4 BUMPTEST(GASCHALLENGE) 32
7.5 BUMPTEST(GASCHALLENGE)WITHREMOTEGASSINGCELL(RGC) 33

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8 USEOFTHESHC1HANDHELDINTERROGATOR 34
 8.1 INTRODUCTION 34
 8.2 SHC1CONNECTION 34
 8.3 SHC1OPERATION 36
 8.4 STATUS INDICATION 37
 8.5 SHC1BATTERYREPLACEMENT 37
9 COMMISSIONINGUSINGSHC1HANDHELDINTERROGATOR 38
9.1 INTRODUCTION 38
9.2 FIRSTTIMESWITCHON 38
9.3 CLEARFAULTSORWARNINGS 39
9.4 FIXTHE4-20MAOUTPUT 39
9.5 TEST4-20MALOOPINTEGRITY 40
10 MAINTENANCEUSINGSHC1HANDHELDINTERROGATOR 41
10.1 INTRODUCTION 41
10.2 INSPECTION 41
10.3 INSPECTIONOFAUNITFITTEDWITHAFLOWHOUSING 42
10.4 BUMPTEST(GASCHALLENGE) 43
10.5 BUMPTEST(GASCHALLENGE)WITHREMOTEGASSINGCELL(RGC) 43
10.6 RE-ZEROSEARCHPOINTOPTIMAPLUS 44
10.7 CALIBRATION 45
 10.8 INVESTIGATIONOFFAULTSORWARNINGS 46
11 USEOFTHEHART®COMMUNICATIONS 47
11.1 GENERAL 47
11.2 CONNECTION 47
11.3 SEARCHPOINTOPTIMAPLUS USER INTERFACE 47
  11.3.1 AccessLevelsandPasswordProtection 47
  11.3.2 MenuStructure 48
11.3.3 Menu Navigation 50
11.3.4 Error Reporting 50
12 COMMISSIONINGUSINGHART®COMMUNICATIONS 51
12.1 INTRODUCTION 51
12.2 FIRSTTIMESWITCHON 52
12.3 USER CONFIGURATION 52
12.3.1 Change the Password 52
  12.3.2 CongureHART®Operation during Fault 53
12.3.3 Set the Time and Date 53
  12.3.4 CongureWarning,InhibitandOverrangeSignalLevels 54
12.4 CONFIGURE DEVICE IDENTIFICATION INFORMATION 54
12.5 FIXTHE4-20MAOUTPUT 55
12.6 TEST4-20MALOOPINTEGRITY 56
12.7 CALIBRATETHE4-20MALOOP 56
 12.8 CONFIGUREINTERNALALARMTHRESHOLD 57
12.9 SIMULATION 57
12.10 CLEARFAULTSORWARNINGS 58
Contents

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13 MAINTENANCEUSINGHART®COMMUNICATIONS 60
13.1 INTRODUCTION 60
13.2 INSPECTION 60
13.3 INSPECTIONOFAUNITFITTEDWITHAFLOWHOUSING 61
13.4 BUMPTEST(GASCHALLENGE) 62
13.5 BUMPTEST(GASCHALLENGE)WITHREMOTEGASSINGCELL(RGC) 63
13.6 RE-ZEROSEARCHPOINTOPTIMAPLUS 64
13.7 CALIBRATION 64
 13.8 STORECALIBRATIONINFORMATION 65
13.9 INVESTIGATIONOFFAULTSORWARNINGS 66
14 PROBLEMSOLVING 67
14.1 TROUBLESHOOTING 67
14.2 WARNINGANDFAULTMESSAGES 71
14.3 FURTHERASSISTANCE 72
15 SPECIFICATIONS 73
15.1 SPECIFICATIONS 73
15.2 AVAILABLEGASCALIBRATIONS 74
  15.2.1 HydrocarbonversionofSearchpointOptimaPlus 74
15.2.2 Ethylene version of Searchpoint Optima Plus 77
 15.3 CROSSINTERFERENCETOOTHERGASESANDVAPOURS 78
16 ORDERING INFORMATION 79
17 WARRANTY SUMMARY 82
18 CERTIFICATIONANDAPPROVALS 83
 18.1 ECDECLARATIONOFCONFORMITY 83
 18.2 HAZARDOUSAREACERTIFICATION 83
  18.2.1 ATEX 83
  18.2.2 UL 83
  18.2.3 InMetro(Brazil) 83
  18.2.4 CSA 84
  18.2.5 FM 84
  18.2.6 CU-TREx(Eurasian)Approval–XTCVersion 84
  18.2.7 CCCF(China) 84
  18.2.8 IECEx 84
 18.3 PERFORMANCEAPPROVALS 84
  18.3.1 ATEX 84
  18.3.2 FM 85
  18.3.3 RussianPatternApproval(Metrology)-XTCVersion 85
 18.4 MARINEAPPROVALS 86
 18.5 SHC1HANDHELDINTERROGATORHAZARDOUSAREACERTIFICATION 86
  18.5.1 ATEX 86
  18.5.2 IECEx 86
19 APPENDIX1–SHC1ADDITIONALFUNCTIONS 87
19.1 CHANGINGTHETARGETGAS 87
19.2 SELFTEST 88
Contents

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20 APPENDIX2–HART®ADDITIONALFUNCTIONS 89
20.1 CHANGINGTHETARGETGAS 89
20.2 SETHART®LOOPCURRENTMODE 91
21 APPENDIX3–SPECIALNOTESFORHONEYWELLMCTOOLKITUSERS 92
22 APPENDIX4–ENDOFLIFEBATTERYREMOVAL 93
23 APPENDIX5-HART®COMMANDS USED 94
23.1 UNIVERSALCOMMANDS 94
23.2 COMMON-PRACTICE COMMANDS 94
23.2.1 Supported Commands 94
23.2.2 Burst Mode 94
23.2.3 Catch Device Variable 94
23.3 DEVICE-SPECIFIC COMMANDS 95
Contents

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1.1 How to use this manual
This manual contains three sets of instructions for Searchpoint Optima Plus - as a stand alone unit, when
usingtheSHC1HandheldInterrogatorandwhenusingtheHART®communications. Use the guide below to
ndtherelevantchapters:-
Stand alone unit
Chapters 1-5 Introduction, Installation and Operation
Chapters 6-7 Commissioning and Maintenance
 Chapters14-16 ProblemSolving,SpecicationandCertication
With SHC1 Handheld Interrogator
Chapters 1-5 Introduction, Installation and Operation
 Chapters8-10 UseofSHC1,CommissioningandMaintenance
 Chapters14-16 ProblemSolving,SpecicationandCertication
Appendix 1 Additional Functions
With HART®communications
Chapters 1-5 Introduction, Installation and Operation
 Chapters11-13 UseofHART®, Commissioning and Maintenance
 Chapters14-16 ProblemSolving,SpecicationandCertication
Appendix 2 Additional Functions
Searchpoint Optima Plus with XNX Universal Transmitter
When using Searchpoint Optima Plus with the XNX Universal Transmitter, this manual and the
XNXUniversalTransmittermanualarerequired.Therelevantchaptersofthismanualare:-
Chapters 1-4 Introduction and Installation
Chapter 7 Maintenance
 Chapters14-16 ProblemSolving,SpecicationandCertication
For Commissioning and Operation please use the XNX Universal Transmitter manual (part number
1998M0738).
TheXNXUniversalTransmitterhasitsownintegralHART®communications and will not re-transmit the
Searchpoint Optima Plus communications. Please refer to the XNX Universal Transmitter manual for the
appropriateHART®commands and menu structure.
Note:ThismanualisforusewithSearchpointOptimaPlusunitsofmodstate9andabove.
Note:Translationsofthismanualinvariouslanguagesareavailable,eitherontheCDaccompanyingthe
product or at our website. Navigate to www.honeywellanalytics.com and use the Document Download
utility. It may be necessary to register to view all of the available documents.
1. Safety Warnings and Information

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1.2 Batteries
Belowisalistingofbatteriespresentintheproductscoveredbythismanual:
Battery Description Battery Type Location Replaceable
Size 6LR61 (PP3) Alkaline SHC1 Handheld Interrogator Yes
Size CR2032 Lithium Manganese Dioxide Searchpoint Optima Plus No
Batteries contain various active ingredients which store electrochemical energy and can be dangerous if
they contact your skin.
Removal and Disposal Information:
The product documentation includes instructional information of the proper removal of
thebatteriesusedintheseproducts(Section8.5andAppendix4).Thesymbolleftmeans
that according to local laws and regulations the battery installed within your product
should be disposed of separately from household waste. When the battery reaches its
end of life, take it to a collection point designated by local authorities.
1.3 Disposal
1.3.1 Searchpoint Optima Plus
When Searchpoint Optima Plus reaches the end of its life it should be disposed of in accordance with local
regulations.
SearchpointOptimaPlusconsistsofthefollowingtypesofmaterials:-
• Stainless steel
• Various epoxy resins
• Various glasses
• Various engineering plastics
• Various rubbers
• Printed circuit boards
See Appendix 4 for instructions on battery removal.
1.3.2 Packaging
Searchpoint Optima Plus packaging is made from cardboard. Facilities for recycling are widely available.
1. Safety Warnings and Information

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1.4 Information
This manual is for use with Searchpoint Optima Plus, Searchpoint Optima Plus XTC, Searchpoint Optima
X and Searchpoint Optima Z units of mod state 9 and above. For Searchpoint Optima X and Searchpoint
Optima Z please also refer to the supplementary information sent with the product.
HoneywellAnalyticscantakenoresponsibilityforinstallationand/oruseofitsequipmentifnotdonein
accordancewiththeappropriateissueand/oramendmentoftheOperatingManual.
The reader of this Operating Manual should ensure that it is appropriate in all details for the exact
equipmenttobeinstalledand/oroperated.Ifindoubt,contactHoneywellAnalyticsforadvice.
ThefollowingtypesofnoticesareusedthroughoutthisOperatingManual:
WARNING
Identiesahazardousorunsafepracticewhichcouldresultinsevereinjuryordeathtopersonnel.
Caution: Identies a hazardous or unsafe practice which could result in minor injury to personnel, or
product or property damage.
Note:Identiesuseful/additionalinformation.
Everyefforthasbeenmadetoensuretheaccuracyofthisdocument,however,HoneywellAnalyticscan
assume no responsibility for any errors or omissions in this document or their consequences.
HoneywellAnalyticswouldgreatlyappreciatebeinginformedofanyerrorsoromissionsthatmaybefound
in the content of this document.
Forinformationnotcoveredinthisdocument,orifthereisarequirementtosendcomments/corrections
aboutthisdocument,pleasecontactHoneywellAnalyticsusingthecontactdetailsgivenonthebackpage.
Honeywell Analytics reserve the right to change or revise the information supplied in this document
without notice and without obligation to notify any person or organization of such revision or change.
If information is required that does not appear in this document, contact the local distributor/agent
or Honeywell Analytics.
1. Safety Warnings and Information