Honeywell HS-700 Operating and installation instructions

This document contains technical data and is subject to U.S. export regulations.
These commodities, technology, or software were exported from the United States in accordance with the
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Honeywell
Aerospace Electronic Systems
CES--Phoenix
P.O. Box 21111
Phoenix, Arizona 85036-1111
U.S.A.
Printed in U.S.A. Pub. No. A15--5111--007
23--20--33
Title Page T--1
30 Aug 2002
System Description and Installation
Manual
HS--700
High Speed Data System

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
PROPRIETARY NOTICE
This document and the information disclosed herein are proprietary data of Honeywell. Neither
this document nor the information contained herein shall be used, reproduced, or disclosed to
others without the written authorization of Honeywell, except to the extent required for
installation or maintenance of the recipient’s equipment.
NOTICE -- FREEDOM OF INFORMATION ACT (5 USC 552) AND
DISCLOSURE OF CONFIDENTIAL INFORMATION GENERALLY (18 USC 1905)
This document is being furnished in confidence by Honeywell. The information disclosed
herein fall within exemption (b) (4) of 5 USC 552 and the prohibitions of 18 USC 1905.
S2002
Honeywell is a U.S. registered trademark of Honeywell. All other marks are owned by their respective companies.
Copyright 2002 Honeywell
All Rights Reserved
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
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HS--700 High Speed Data System
23--20--33 30 Aug 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
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Page SBL--1
SERVICE BULLETIN LIST
Service Bulletin
Identified
Mod
Date Included
in this Manual Description

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
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SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--1
TABLE OF CONTENTS
Subject Page
INTRODUCTION INTRO--1...........................................................
1. Proprietary, Export, and Precautionary Data INTRO--1...............................
A. Proprietary Notice INTRO--1..................................................
B. Export Notice INTRO--1......................................................
C. Special Precautions INTRO--1................................................
2. Content Data INTRO--2..........................................................
A. How to Use This Manual INTRO--2............................................
B. Weights and Measurements INTRO--2.........................................
C. Acronyms and Abbreviations INTRO--3.........................................
3. Customer Assistance INTRO--4...................................................
A. Who to Contact INTRO--4....................................................
SECTION 1
SYSTEM DESCRIPTION AND OPERATION
1--1...........................................................................
1. Overview 1--1..............................................................
A. General 1--1...........................................................
B. Aero--H/H+ 1--2........................................................
C. Services 1--3..........................................................
D. User Interfaces 1--3.....................................................
E. Service Routing 1--4....................................................
F. Control Interfaces and Status 1--5........................................
G. CDM 1--6..............................................................
H. Boot Loader 1--6.......................................................
I. BITE 1--7..............................................................
(1) General 1--7.......................................................
(2) POST 1--7.........................................................
(3) PAST 1--7.........................................................
(4) CM 1--7...........................................................
(5) Performed Tests 1--7................................................
J. Cable Loss 1--7........................................................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--2
Subject Page
K. Power Management 1--8................................................
(1) General 1--8.......................................................
(2) Power Allocation 1--8...............................................
(3) Power Adjustment 1--9..............................................
(4) Power Preemption 1--9..............................................
2. System Components 1--10...................................................
A. General 1--10...........................................................
3. Component Descriptions 1--11................................................
A. HS--700 HSU 1--11......................................................
B. CDM 1--15..............................................................
C. RF Splitter/Combiner 1--17...............................................
D. HSU Mounting Tray 1--17.................................................
SECTION 2
MECHANICAL INSTALLATION 2--1.............................................
1. Overview 2--1..............................................................
A. General 2--1...........................................................
B. Equipment and Materials 2--1............................................
2. Mechanical Installation Design 2--1...........................................
A. HS--700 HSU Provisions 2--1............................................
B. CDM Provisions 2--1....................................................
C. RF Splitter/Combiner Provisions 2--1......................................
SECTION 3
ELECTRICAL INSTALLATION 3--1..............................................
1. Overview 3--1..............................................................
A. General 3--1...........................................................
B. Equipment and Materials 3--1............................................
2. Electrical Installation Procedure 3--1..........................................
A. General 3--1...........................................................
B. Power Requirements 3--1...............................................
C. Ground Requirements 3--2..............................................
(1) General 3--2.......................................................
(2) Chassis Grounding 3--2.............................................
(3) Shield Grounds 3--3................................................
(4) Power/Signal Grounds 3--4..........................................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--3
Subject Page
3. Electrical Installation 3--6....................................................
A. HSU 3--6..............................................................
(1) General 3--6.......................................................
(2) HSU X1 Connector 3--6.............................................
(3) HSU X2 Connector 3--7.............................................
(4) HSU X3 Connector 3--9.............................................
B. CDM 3--10..............................................................
SECTION 4
INSTALLATION CHECK 4--1....................................................
1. Overview 4--1..............................................................
A. General 4--1...........................................................
SECTION 5
ADJUSTMENT/TEST 5--1.......................................................
1. Overview 5--1..............................................................
A. General 5--1...........................................................
SECTION 6
FAULT ISOLATION 6--1........................................................
1. Overview 6--1..............................................................
A. General 6--1...........................................................
SECTION 7
MAINTENANCE PRACTICES 7--1...............................................
1. Overview 7--1..............................................................
A. General 7--1...........................................................
B. Equipment and Materials 7--1............................................
2. Procedure for the HS--700 HSU 7--1..........................................
A. Removal and Reinstallation Procedures 7--1...............................
B. Adjustment Procedures 7--2.............................................
C. Repair Procedures 7--2.................................................
D. Return to Service Procedures 7--2........................................
3. Procedure for the CDM 7--3.................................................
A. Removal and Reinstallation Procedures 7--3...............................
B. Adjustment Procedures 7--3.............................................
C. Repair Procedures 7--3.................................................
D. Return to Service Procedures 7--3........................................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--4
Subject Page
4. Procedure for the Combiner/Splitter 7--3......................................
A. Removal and Reinstallation Procedures 7--3...............................
B. Adjustment Procedures 7--4.............................................
C. Repair Procedures 7--4.................................................
D. Return to Service Procedures 7--4........................................
5. Instructions for Continued Airworthiness, Code of Federal Regulation
CFR 91.213 7--5...........................................................
A. General 7--5...........................................................
B. Instructions 7--5........................................................
APPENDIX A
INMARSAT REGISTRATION FORM A--1..........................................
1. Overview A--1..............................................................
A. General A--1...........................................................
List of Illustrations
Figure Page
Figure 1-1. High Speed Data System Block Diagram 1--2..........................
Figure 1-2. HS--700 HSU 1--11..................................................
Figure 1-3. CDM 1--15..........................................................
Figure 1-4. RF Splitter/Combiner 1--17............................................
Figure 2-1 (Sheet 1). HSU Outline and Installation Diagram 2--3....................
Figure 2-1 (Sheet 2). HSU Outline and Installation Diagram 2--5....................
Figure 2-2. Mounting Tray Outline and Installation Diagram 2--7....................
Figure 2-3. CDM Outline and Installation Diagram 2--9............................
Figure 2-4. RF Splitter/Combiner Outline Diagram 2--11..............................
Figure 3-1. Electric Cable Chart 3--2............................................
Figure 3-2. Example 1, Multi--point Shield Ground 3--3............................
Figure 3-3. Example 2, Multi--point Shield Ground 3--3............................
Figure 3-4. Shield Grounding Example for Rack Mount Connectors 3--4.............
Figure 3-5. Aircraft Grounding 3--5..............................................
Figure 3-6. HSU Interface Block Diagram 3--6....................................
Figure 3-7. HSU Maintenance Connector (X1) Pin Layout 3--7......................
Figure 3-8. HSU ARINC 404 Connector (X2) Pin Layout 3--8.......................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--5
List of Illustrations (cont)
Figure Page
Figure 3-9. HSU CDM Connector (X3) Pin Layout 3--10.............................
Figure 3-10. HS--700 High Speed Data System Interconnect Diagram 3--11...........
List of Tables
Table Page
Table Intro--1. Related Publications INTRO--2.........................................
Table 1-1. Type of Service 1--2.................................................
Table 1-2. Service Routing 1--4................................................
Table 1-3. Power Allocation 1--8................................................
Table 1-4. Components Supplied by Honeywell 1--10..............................
Table 1-5. Components/Parts Not Supplied by Honeywell 1--10.....................
Table 1-6. HS--700 Leading Particulars 1--12.....................................
Table 1-7. DO--160D Environmental Categories 1--14..............................
Table 1-8. HSU Front Panel Description 1--15.....................................
Table 1-9. CDM Leading Particulars 1--16........................................
Table 1-10. HSU Mounting Trays 1--18...........................................
Table 3-1. HSU X1 Connector Pin Assignments 3--7..............................
Table 3-2. HSU X2 Connector Pin Assignments 3--8..............................
Table 3-3. HSU X3 Connector Pin Assignments 3--10..............................

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page TC--6
Blank Page

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page INTRO--1
INTRODUCTION
1. Proprietary, Export, and Precautionary Data
A. Proprietary Notice
(1) This document and the information disclosed herein are proprietary data of
Honeywell. Neither this document nor the information contained herein shall be used,
reproduced, or disclosed to others without the written authorization of Honeywell,
except to the extent required for installation or maintenance of the recipient’s
equipment. FREEDOM OF INFORMATION ACT (5 USC 552) AND DISCLOSURE
OF CONFIDENTIAL INFORMATION GENERALLY (18 USC 1905).
(2) This document is being furnished in confidence by Honeywell. The information
disclosed herein falls within exemption (b) (4) of 5 USC 552 and the prohibitions of 18
USC 1905. Copyright 2002 Honeywell. All Rights Reserved.
(3) Honeywell is a U.S. registered trademark of Honeywell. All other marks are owned by
their respective companies.
B. Export Notice
(1) This document contains unrestricted technical data and is being exported under
license exception TSU/OTS in accordance with EAR Section 740.13(a).
(2) These commodities, technology, or software were exported from the United States in
accordance with the export administration regulations. Diversion contrary to U.S. law
is prohibited. ECCN: 7E994 Schedule B#4901.99.0050
C. Special Precautions
(1) Warnings, cautions, and notes in this manual give the data that follows:
•A WARNING is an operation or maintenance procedure or condition that, if not
obeyed, can cause injury or death.
•A CAUTION is an operation or maintenance procedure or condition that, if not
obeyed, can cause damage to the equipment.
•A NOTE gives data to make the work easier or gives directions to go to a
procedure.
(2) All personnel who operate equipment and do maintenance specified in this manual
must know and obey the safety precautions. The warnings and cautions that follow
apply to all parts of this manual.

SYSTEM DESCRIPTION AND INSTALLATION MANUAL
HS--700 High Speed Data System
23--20--33 30 Aug 2002
Use or disclosure of information on this page is subject to the restrictions in the proprietary notice of this document.
Page INTRO--2
WARNING: BEFORE YOU USE A MATERIAL, REFER TO THE MANUFACTURERS’
MATERIAL SAFETY DATA SHEETS FOR SAFETY INFORMATION. SOME
MATERIALS CAN BE DANGEROUS.
CAUTION: DO NOT USE MATERIALS THAT ARE NOT EQUIVALENT TO
MATERIALS SPECIFIED BY HONEYWELL. MATERIALS THAT ARE NOT
EQUIVALENT CAN CAUSE DAMAGE TO THE EQUIPMENT AND CAN
VOID THE WARRANTY.
CAUTION: THE HS--700 HIGH SPEED DATA SYSTEM CONTAINS ITEMS THAT ARE
ELECTROSTATIC DISCHARGE SENSITIVE (ESDS). IF YOU DO NOT
OBEY THE NECESSARY CONTROLS, A FAILURE OR
UNSATISFACTORY OPERATION OF THE UNIT CAN OCCUR FROM
ELECTROSTATIC DISCHARGE. USE APPROVED INDUSTRY
PRECAUTIONS TO KEEP THE RISK OF DAMAGE TO A MINIMUM WHEN
YOU TOUCH, REMOVE, OR INSERT PARTS OR ASSEMBLIES.
2. Content Data
A. How to Use This Manual
(1) This manual gives general system description and installation information for the
HS--700 High Speed Data System. It also gives block diagram and interconnect
information to permit a general understanding of the system interface.
(2) The purpose of this manual is to help you install, operate, maintain, and troubleshoot
the HS--700 High Speed Data System. Common system maintenance procedures
are not presented in this manual. The best established shop and flight line practices
should be used.
(3) Related publications that are referred to in this manual are identified in Table Intro--1.
Table Intro--1. Related Publications
Publication Publication No.
Handling, Storage, and Shipping Procedures for Honeywell Avionics
Equipment Instruction Manual
A09--1100--001
MCS--4000/7000 Multi--Channel SATCOM System Description,
Installation, and Maintenance Manual
A15-- 5111 -- 001
NOTES:
1. You can order a Honeywell publication from Honeywell as follows:
Telephone No.: (602) 436--6900
Fax No.: (602) 436--1588
E--mail: [e-mail]
B. Weights and Measurements
(1) All weights and measurements are in U. S. values.
(2) The letter symbols for units of measurement are the same as shown in
ANSI/IEEE Std 260.