Honeywell Miller MightyLite Series User manual

I322 Rev. A / MFP9720198
31 October 2012

2
Table of Contents
1.0 Purpose.............................................................................................3
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3
Use this Miller Leading Edge Self-Retracting Lifeline Instruction Manual
Supplement in conjunction with the Miller Self-Retracting Lifelines
User Instruction Manual (I267).
1.0 Purpose
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Miller MightyLite™ Leading Edge Self-Retracting Lifelines
Model* Description Length Weight
RL20G-Z7LE/20FT Leading edge self-retracting lifeline with integral SofStop LE
shock absorber—corrosion-resistant stainless steel and aluminum
construction with 3/16-in. (5mm) diameter galvanized wire rope
lifeline, polyester shock-absorbing pack, steel auto-locking
carabiner and tagline
20 ft (6m) 11 lbs (5kg)
RLS30G-Z7LE/30FT 30 ft (10m) 13 lbs (6kg)
RL50G-Z7LE/50FT 50 ft (15m) 24 lbs (11kg)
RL65G-Z7LE/65FT 65 ft (20m) 31 lbs (14kg)
*All models are also available with a Kevlar® SofStop LE shock absorber. Add a “K” to the model number after the “LE” designa-
tion (ex. RL20G-Z7LEK/20FT).
2.0 Specifications
All persons using this equipment must read, understand and follow all
instructions. Failure to do so may result in serious injury or death. Do
not use this equipment unless you are properly trained.
WARNING
!
Miller Leading Edge Self-Retracting
Lifelines are designed for use by ONE
person only.
For leading edge installation applications,
maximum capacity is 310 lbs (140.6 kg),
combined tool and body weight, unless
labeled otherwise. — DO NOT EXCEED
THIS WEIGHT.
For overhead installation applications,
maximum capacity is 400 lbs (181.4 kg),
combined tool and body weight, unless
labeled otherwise. — DO NOT EXCEED
THIS WEIGHT.
Max Total Arrest Distance........60 in (1.5m)
(for leading edge installation applications)
Max Total Arrest Distance........54 in (1.4m)
(for overhead installation applications)
Max Free Fall Distance............. 24 in (0.6m)
Avg Fall Arrest Force ..............900 lbf (4kN)
(when tested to ANSI Z359.14)
Max Fall Arrest Force............1800 lbf (8kN)
(when tested to ANSI Z359.14)
Max Fall Arrest Force..............900 lbf (4kN)
(when tested to OSHA)

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3.0 Installation/Use
Connecting to the Harness
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of the retractable unit is attached to the worker’s back D-ring.
Installing to the Anchorage
NOTE: Overhead mounting of a self-retracting lifeline is typically recommended. However,
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extensively tested for horizontal leading edge use. In accordance with ANSI Z359.14,
Miller
Leading Edge SRLs have been successfully tested for horizontal use and falls over a
steel edge without burrs. As a result, these devices may be used in situations where a
fall may occur over similar edges, such as found on steel shapes and metal sheeting.
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Requirements, Warnings & Limitations
 The anchor point must be at the same height or higher than the edge at which a fall
might occur.
 The allowable angle of redirection of the lifeline portion of the device at the edge
over which a fall might occur (as measured between the two sides formed by the
redirected lanyard) shall be at least 90 degrees.
 The potential for a swing fall must be minimized for worker and lifeline protection.
The worker must never work on the far side of an opening, opposite the anchor
point.
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forces to both the worker and cable connection that extends beyond a leading edge.
Applications for this leading edge retractable include steel decking, concrete and
wood surfaces. Despite the wide range of applications for this system, surfaces in
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to creating premature wear and/or failure due to excessive abrasion or cutting of
materials.
 Miller Leading Edge Self-Retracting Lifelines may be used with horizontal lifeline
systems with special considerations. The leading edge retractable must be capable
of travelling well along the length of the lifeline and should remain perpedicular
to the worker throughout the course of work. It is recommended that an on-site
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leading edge retractable with the horizontal lifeline system.
 Always ensure that there is adequate fall clearance below the work surface and that
no swing fall hazards exist. Also ensure that there are no obstructions in the path
that the lifeline may follow should a fall occur.
 In the event of a fall, special rescue procedures may be necessary. There must
be a rescue plan in place and the means at hand to implement it when using this
equipment.
NOTE: For overhead installation applications, follow the instructions provided in
I267--Miller Self-Retracting Lifelines User Instruction Manual. The following requirements,
warnings, limitations and instructions pertain to leading edge applications.

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Swing Fall
Max Fall Arrest
Distance
+ Swing Fall
Anchor Point
Connection
Height
Max
Work Radius
Edge
LEADING EDGE APPLICATION DIAGRAM
Fig. 1 -
Terminology
Set-Back
Distance Lateral Edge
Distance
OVERHEAD VIEW OF LEADING EDGE APPLICATION
Anchor Point
Edge
For 9 ft. (2.7m)
or greater*
set-back distance
12 ft.
(3.7m) 12 ft. (3.7m)
Fig.2
*For less than 9 ft. (2.7m) set-back distance,
refer to Fall Clearance Table for lateral edge
distance (work zone) limitations.
4.0 Fall Clearance
Overhead Applications
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NOTE: It is not necessary to include additional fall clearance for the SofStop LE Shock
Absorber as it will not deploy when subjected to fall arrest forces when the unit is
anchored overhead.

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Leading Edge Applications
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Leading Edge Self-Retracting Lifeline
~Fall Clearance Table~
Set-Back
Distance
Lateral Edge Distance (Work Zone Limits)
0 ft.
(0m) 2 ft. (0.6m) 4 ft. (1.2m) 6 ft. (1.8m) 8 ft. (2.4m) 10 ft. (3m) 12 ft. (3.7m)
1 ft.
(0.3m) IW
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2 ft.
(0.6m) IW
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3 ft.
(0.9m) IW
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4 ft.
(1.2m) IW
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5 ft.
(1.5m) IW
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6 ft.
(1.8m) IW
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7 ft.
(2.1m) IW
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8 ft.
(2.4m) IW
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(2.7m) IW
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10 ft.
(3m) IW
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15 ft.
(4.6m) IW
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20 ft.
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35 ft.
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40 ft.
(12.2m) IW
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45 ft.
(13.7m) IW
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50 ft.
(15.2m) IW
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55 ft.
(16.8m) IW
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60 ft.
(18.3m) IW
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65 ft.
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5.0 Inspection
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If you have any questions about
Miller Leading Edge Self-Retracting Lifelines,
please call Honeywell Technical Service:
1-800-873-5242 (press 4)


Labels
Étiquettes / Etiquetas
Ż6DPSOH9DULDEOH/DEHO7KLVODEHOYDULHVE\SURGXFWPRGHO
NOTE: Compliance with standards varies by product model. Always
refer to the variable label on the unit.
Ż0RGqOHG¶pWLTXHWWHYDULDEOHFHWWHpWLTXHWWHYDULHHQIRQFWLRQGXPRGqOH
GXSURGXLW
REMARQUE : La conformité aux normes varie en fonction du modèle
du produit. Toujours se reporter à l’étiquette variable sur l’unité.
Ż(WLTXHWDGHPXHVWUDYDULDEOH(VWDHWLTXHWDYDUtDVHJ~QHOPRGHORGHO
SURGXFWR
NOTA: El cumplimiento de los estándares varía según el modelo del
producto. Siempre consulte la etiqueta de la variable en la unidad.
LB1273 Rev. A
MFP9349662
™
CLEAR WINDOW
DO NOT REMOVE THIS LABEL
S
P
Max Total Arres
t
(for leading edge ap
p
Max Total Arres
t
(for overhead appli
c
Max Free Fall Di
Max Capacity*
(for leading edge ap
p
Max Capacity*
(for overhead appli
c
[130 lbs-31
Avg/Max Fall Ar
r
[when
t
Max Fall Arrest
F
[w
h
**Refer to variable l
a
Contact manufacturer
if instruction manual
is needed.
Franklin, PA U.S.A.
Toll Free
800-873-5242
PAT. NO. 5,771,993
LEADING EDGE SELF-RETRACTING LIFELINE
SPECIFICATIONS
Max Total Arrest Distance (Distance Totale D’Arrêt Max):
For Leading Edge Applications: 60 in (1,5m)
For Overhead Applications: 54 in (1,4m)
Max Free Fall Distance: 24 in (0,6m)
Max Capacity (Capacite Max):
For Leading Edge Applications: 310 lbs (140,6kg)
For Overhead Applications: 400 lbs (181,4kg)
[130 lbs-310 lbs - ANSI Capacity Range]
Avg/Max Arrest Force: 900 lbf/1800 lbf (4kN/8kN)
[when tested to ANSI Z359.14**]
Max Arrest Force ( Force D’Arrêt De Chute Max) : 900 lbf (4kN)
[when tested to OSHA]
**Refer to variable label at left for unit compliances.


LB1264 Rev. B
MFP9345918
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RCTCGNWUQRQT70#51.#RGTUQPCEQOCFGVGPVQTRGTUQPCN
EQPVTCECKFCU'NFKURQUKVKXQFGDGTGVKTCTUGFGNUGTXKEKQRCTC
UGTKPURGEEKQPCFQ[TGEGTVKHKECVKQPNWGIQFGJCDGTFGVGPKFQ
WPCECKFCQEWCPFQUGJC[CCEVKXCFQGNKPFKECVQTFGKORCEVQ
8QWUFGXG\TGURGEVGTNGUKPUVTWEVKQPUFWHCDTKECPVSWGXQWU
CXG\TGEWGUCXGENGRTQFWKV&#05.'%#5%1064#+4'
81754+537'<&'$.'5574'5)4#8'517/'/'.#/146
7VKNKUGTUGWNGOGPVRCT70'RGTUQPPGEQOOGCTTGVFGEJWVG
RGTUQPPGNNG.ŏCRRCTGKNFQKVGVTGOKUJQTUFŏWVKNKUCVKQPRQWT
KPURGEVKQPGVTGEGTVKHKECVKQPCRTGUCXQKTCTTGVGWPGEJWVGQW
NQTUSWGNŏKPFKECVGWTFŏKORCEVCGVGCEVKXG
#&8'46+55'/'06#&8'46'0%+#
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10
LB1263 Rev. B
MFP9345917
Manufacturer’s instructions supplied with this product at the time of shipment must be followed:
FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH!
Ŗ1PN[HQTWUGD[10'RGTUQPCUCRGTUQPCNHCNN
arrester.
Ŗ+PURGEVDGHQTGGCEJWUGCEEQTFKPIVQ
manufacturer’s instructions.
Ŗ&QPQVCNNQYNKHGNKPGVQEQOGKPEQPVCEVYKVJCP[
VJKPIVJCVYKNNFCOCIGKVKPENWFKPIDWVPQVNKOKVGF
VQUJCTRCDTCUKXGTQWIJQTJKIJVGORGTCVWTG
UWTHCEGUYGNFKPIJGCVUQWTEGUGNGEVTKECN
JC\CTFUQTOQXKPIOCEJKPGT[
Ŗ#NYC[UVGUVVJGNQEMKPICPFTGVTCEVKQP
QHVJKUFGXKEGDGHQTGGCEJWUG
Ŗ#NNQYCFGSWCVGHCNNENGCTCPEGDGNQYYQTM
surface.
Ŗ&GXKEGOWUVDGVCMGPQWVQHUGTXKEGHQT
KPURGEVKQPCPFTGEGTVKHKECVKQPCHVGTCTTGUVKPIC
fall or when the impact indicator has been
CEVKXCVGF
&GDGPUGIWKTUGNQUKPUVTWEEKQPGUFGN
HCDTKECVGRTQXKUVCUEQPGUVGRTQFWEVQCN
momento de despacho: EL NO HACERIO
PUEDE RESULTAR EN LESIONES GRAVES O
LA MUERTE! Solo para el uso por UNA SOLA persona
EQOCFGVGPVQTRGTUQPCNEQPVTCECKFCU'NFKURQUKVKXQ
FGDGTGVKTCTUGFGNUGTXKEKQRCTCUGTKPURGEEKQPCFQ[
recertificaVKQPNWGIQFGJCDGTFGVGPKFQWPCECKFCQ
EWCPFQUGJC[CCEVKXCFQGNKPFKECVQTFGKORCEVQ
DIECUT
HOLE
8QWUFGXG\TGURGEVGTNGUKPUVTWEVKQPUFW
HCDTKECPVSWGXQWUCXG\TGEWGUCXGENG
produit: DANS LE CAS CONTRAIRE VOUS
RISQUEZ DE BLESSURES GRAVES OU MEME
LAMORT! Utiliser seulement par UNE personne
comme arret de chute personnelle. L’appareil doit
etre mis hors d’utilisation pour inspection et
TGEGTVKHKECVKQPCRTGUCXQKTCTTGVGWPGEJWVGQW
NQTUSWGNŏKPFKECVGWTFŏKORCEVCGVGCEVKXG
SAFETY INSTRUCTIONS
BEFORE USING:Ŗ%JGEMNKHGNKPGTGVTCEVKQP2WNNQWVCOKPKOWOHVOQHNKHGNKPGCPF
CNNQYKVVQTGVTCEVWPFGTNKIJVVGPUKQPŖ%JGEMDTCMKPICEVKQP)TCURNKHGNKPG#$18'NQCF
KPFKECVQTCPFCRRN[CUJCTRRWNN6JGDTCMGOWUVGPICIG4GNGCUGVGPUKQPCPFCNNQY
NKHGNKPGVQTGVTCEVUNQYN[KPVQVJGWPKV.KHGNKPGOWUVTGVTCEVEQORNGVGN[Ŗ+PURGEV
UYKXGNUPCRJQQMNQCFKPFKECVQT+HTGFKUGZRQUGFTGOQXGHTQOUGTXKEG
INSTALLATION:  Ŗ 5GG KPUVTWEVKQPU HQT OQWPVKPI RTQEGFWTG
Ŗ#PEJQTCIGCPFOQWPVKPIJCTFYCTGOWUVDGECRCDNGQHUWRRQTVKPI
CNDM0 UVCVKE NQCF QT OGGV 15*# TGSWKTGOGPVUHQT C
UCHGV[ HCEVQT QH VYQ Ŗ 6JKU FGXKEG KU CRRTQXGF HQT XGTVKECN
QXGTJGCF KPUVCNNCVKQP CRRNKECVKQPU CU YGNN CU NGCFKPI
GFIGCRRNKECVKQPUHQTUWKVCDKNKV[KPQVJGTKPUVCNNCVKQP
applications KGNKHV JQTK\QPVCN NKHGNKPG TGHGTVQ
instructions.
WARNING
ADVERTISSEMENTADVERTENCIA
™
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DO NOT REMOVE THIS LABEL
LB1272 Rev. A
MFP9349661
PAT. NO. 5,771,993
™
54 in
(1,4m)
24 in
(0,6m)
lbs
6
kg)
e
]
g
),
CLEAR WINDOW
Contact manufacturer
if instruction manual
is needed.
Franklin, PA U.S.A.
Toll Free
800-873-5242
lbf/1800 lbf
lbf
N)
3
59.1**]
for unit
LEADING EDGE SELF-RETRACTING LIFELINE
Max Total Arrest Distance (Distance Totale
D’Arrêt Max):
For Leading Edge Applications: 60 in (1,5m)
For Overhead Applications: 54 in (1,4m)
Max Free Fall Distance: 24 in (0,6m)
**Refer to variable label below
for unit compliances.
Max Capacity (Capacite Max):
For Leading Edge Applications: 310 lbs (140,6kg)
For Overhead Applications: 400 lbs (181,4kg)
[130 lbs-310 lbs - ANSI Capacity Range]
Avg/Max Arrest Force: 900 lbf/1800 lbf (4kN/8kN)
[when tested to ANSI Z359.14**]
Max Arrest Force ( Force D’Arrêt
De Chute Max)
: 900 lbf (4kN)
[when tested to OSHA]

11
INSPECTION DATE
DATE D’INSPECTION
FECHA DE INSPECCIÓN
INSPECTION
ITEMS NOTED
POINTS NOTÉS
LORS DE L’INSPECTION
PUNTOS DE INSPECCIÓN
RELEVANTES
CORRECTIVE
ACTION
ACTION CORRECTIVE
MEDIDA CORRECTIVA
MAINTENANCE
PERFORMED
ENTRETIEN EFFECTUÉ
MANTENIMIENTO
REALIZADO
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DATE OF MANUFACTURE:_________________________________________________
DATE DE FABRICATION / FECHA DE FABRICACIÓN
MODELNUMBER:_________________________________________________________
NUMÉRO DE MODÈLE / NÚM. DE MODELO
DATE PURCHASED:______________________________________________________
DATE D’ACHAT / FECHA DE COMPRA
Inspection and Maintenance Log
Registre D'inspection et D'entretien
Registro de Inspección y Mantenimiento

Honeywell Safety Products
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Toll Free: 800.873.5242
Fax: [phone]
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