Honeywell PE SC1430 Technical manual

Experion and TPS Systems
PE SC1430-Based Honeywell Server
Planning, Installation, and Service Guide
EP-DPCXX6
EX12-100
12/2007

ii PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007
Honeywell Release Independent
Notices and Trademarks
Copyright 2007 by Honeywell International Inc.
Release Independent, December 17, 2007
While this information is presented in good faith and believed to be accurate, Honeywell disclaims
the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.
Honeywell, PlantScape, Icon Series, and TotalPlant are registered trademarks of Honeywell
International Inc.
Experion is a trademark of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell International
Process Solutions
2500 West Union Hills Drive
Phoenix, AZ 85027

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PE SC1430-Based Honeywell Server Planning, Installation, and Service Guide EX12
About This Document
This document contains installation and service information for the Dell Power Edge SC1430
Server (PE SC1430-based Honeywell server). The instructions and service information contained
herein address the server itself, and assumes that associated network communication equipment
has been pre-installed by the Honeywell factory or has manuals dedicated to its installation and
service. This server is not a standard Dell model and cannot be ordered independently from Dell.
Release Information
Document Name
Document ID
Release
Number
Publication
Date
PE SC1430-Based Honeywell Server,
EX12-100
EP-DPCXX6
Release
Independent
02/07
PE SC1430-Based Honeywell Server,
EX12-100
EP-DPCXX6
Release
Independent
ECO P270143
ECO P270163
ECO P270209
10/10/07
PE SC1430-Based Honeywell Server,
EX12-100
EP-DPCXX6
Release
Independent
ECO P270261
ECO P270276
12/17/07
References
The following list identifies all documents that may be sources of reference for material discussed
in this publication.
Document Title
Doc ID
TPS Users
TPS System Site Planning
SW02-550 or later
TPS System Implementation Guide for Windows 2003
TP08X
TPS System Planning Guide for Windows 2003
TP10X
TPS System Administration Guide for Windows 2003
TP06X

Support and Other Contacts
iv PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007
Honeywell Release Independent
Document Title
Doc ID
Experion PKS Users
Experion PKS Overview
EP-DCSX32 or later
Experion PKS Software Installation and Upgrade Guide
EP-DCXX12 or later
Server and Client Planning Guide
EP-DSX132 or later
Server and Client Configuration Guide (for Experion PKS)
EP-DSXX22 or later
Experion PKS Operators Guide
EP-DSXX42 or later
FTE Users
Fault Tolerant Ethernet Installation and Service Guide
FE05
Support and Other Contacts
United States and Canada
Contact:
Phone:
Fascimile:
Mail:
Honeywell Solution Support Center
1-800-822-7673 (outside Arizona)
602-313-5558 (in Arizona)
Calls are answered by dispatcher between 6:00 am and 4:00 pm
Mountain Standard Time. Emergency calls outside normal working hours
are received by an answering service and returned within one hour.
602-313-3293
Honeywell TAC, MS P13
2500 West Union Hills Drive
Phoenix, AZ, 85027
Europe
Contact:
Phone:
Fascimile:
Mail:
Honeywell TAC-EMEA
[phone]
[phone]
TAC-BE02
Hermes Plaza
Hermeslaan, 1H
B-1831 Diegem, Belgium

Support and Other Contacts
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Pacific
Contact:
Phone:
Fascimile:
Mail:
Email:
Honeywell Global TAC –Pacific
1300-300-4822 (toll free within Australia)
[phone] (outside Australia)
[phone]
Honeywell Limited Australia
5 Kitchener Way
Burswood 6100, Western Australia
[email protected]
India
Contact:
Phone:
Fascimile:
Mail:
Email:
Honeywell Global TAC –India
[phone]
[phone]
Honeywell Automation India Ltd
56 and 57, Hadapsar Industrial Estate
Hadapsar, Pune –411 013, India
[email protected]
Korea
Contact:
Phone:
Fascimile:
Mail:
Email:
Honeywell Global TAC –Korea
[phone]
[phone]
[phone]
Honeywell Co., Ltd
17F, Kikje Center B/D,
191, Hangangro-2Ga
Yongsan-gu, Seoul, 140-702, Korea
[email protected]
People’s Republic of China
Contact:
Phone:
Mail:
Email:
Honeywell Global TAC –China
[phone]
Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
[email protected]

Support and Other Contacts
vi PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007
Honeywell Release Independent
Singapore
Contact:
Phone:
Fascimile:
Mail:
Email:
Honeywell Global TAC –South East Asia
[phone]
[phone]
[phone]
Honeywell Private Limited
Honeywell Building
17, Changi Business Park Central 1
Singapore 486073
[email protected]
Taiwan
Contact:
Phone:
Fascimile:
Mail:
Email:
Honeywell Global TAC –Taiwan
[phone]
[phone]
Honeywell Taiwan Ltd.
17F-1, No. 260, Jhongshan 2nd Road.
Cianjhen District
Kaohsiung, Taiwan, ROC
[email protected]
Japan
Contact:
Phone:
Fascimile:
Mail:
Email:
Honeywell Global TAC –Japan
[phone]
[phone]
Honeywell Japan Inc.
New Pier Takeshiba, South Tower Building,
20th Floor, 1-16-1 Kaigan, Minato-ku,
Tokyo 105-0022, Japan
[email protected]
Elsewhere
Call your nearest Honeywell office.
World Wide Web
Honeywell Solution Support Online:
http://www.honeywell.com/ps

Symbol Definitions
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Training Classes
Honeywell Automation College:
http://www.automationcollege.com
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol
Definition
ATTENTION: Identifies information that requires special
consideration.
TIP: Identifies advice or hints for the user, often in terms of
performing a task.
REFERENCE - EXTERNAL: Identifies an additional source of
information outside of the book set.
REFERENCE - INTERNAL: Identifies an additional source of
information within the book set.
CAUTION
Indicates a situation which, if not avoided, may result in equipment
or work (data) on the system being damaged or lost, or may result in
the inability to properly operate the process.
CAUTION: Indicates a potentially hazardous situation, which if not
avoided, may result in minor or moderate injury. It may also be used
to alert against unsafe practices.
CAUTION symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.

Symbol Definitions
viii PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007
Honeywell Release Independent
Symbol
Definition
WARNING: Indicates a potentially hazardous situation, which if not
avoided, could result in serious injury or death.
WARNING symbol on the equipment refers the user to the product
manual for additional information. The symbol appears next to
required information in the manual.
WARNING, Risk of electrical shock: Potential shock hazard where
HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or
60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which
equipment may be sensitive. Observe precautions for handling
electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the
protective earth (green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as
noise immunity improvement. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance
with national local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This
connection shall be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.
Chassis Ground: Identifies a connection to the chassis or frame of
the equipment should be bonded to Protective Earth at the source of
supply in accordance with national and local electrical code
requirements.

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Contents
1. SYSTEM PLANNING ...................................................................13
1.1 Overview ........................................................................................................13
About the PE SC1430-based Honeywell server...................................................................13
Software requirements.........................................................................................................13
BIOS configuration...............................................................................................................13
1.2 Description.....................................................................................................14
Honeywell server model number..........................................................................................14
Equipment configuration ......................................................................................................15
Electronics module...............................................................................................................15
Storage and media devices..................................................................................................15
Standard features.................................................................................................................16
Optional features..................................................................................................................16
Power Cords ........................................................................................................................17
1.3 Finding Information for Your Platform........................................................17
Honeywell documentation....................................................................................................17
Dell documentation ..............................................................................................................17
1.4 TPN Slot Requirements ................................................................................19
TPN Node setup...................................................................................................................19
1.5 FTE Slot Requirements.................................................................................19
FTE Supervisory and Controlnet..........................................................................................19
FTE Supervisory and LCNP4M............................................................................................20
FTE co-joined via on-board single NIC for EHG...................................................................20
1.6 General Ethernet Slot Requirements ..........................................................20
Option 1 –Single Ethernet (on-board NIC used)..................................................................20
Option 2 –Dual Ethernet (on-board NIC used plus one single NIC)....................................21
Option 3 –Triple Ethernet (on-board NIC used plus one dual NIC) .....................................21
1.7 Honeywell Server Options............................................................................21
Device options......................................................................................................................21
Memory Option Configuration ..............................................................................................22
1.8 Other Options ................................................................................................22
1.9 Specifications................................................................................................23
Environmental specifications for a tower unit.......................................................................23
Environmental specifications for a cabinet...........................................................................23
Electronic assembly specifications.......................................................................................24
Hard disk drive specifications...............................................................................................24
Removable media specifications..........................................................................................25

Contents
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Mouse and Keyboard.......................................................................................................... 25
Monitor................................................................................................................................ 26
1.10 Industrial Regulatory Compliance............................................................27
Overview............................................................................................................................. 27
Electromagnetic Compatibility (EMC).................................................................................. 27
Safety compliance............................................................................................................... 28
1.11 Light Industrial Regulatory Compliance..................................................29
Overview............................................................................................................................. 29
Electromagnetic Compatibility (EMC).................................................................................. 29
Safety Compliance.............................................................................................................. 30
2. PLATFORM INSTALLATION......................................................31
2.1 Introduction....................................................................................................31
Overview............................................................................................................................. 31
Tasks for installing the server.............................................................................................. 31
Before you begin................................................................................................................. 31
2.2 Power and Grounding Requirements..........................................................32
Grounding for server based nodes...................................................................................... 32
Grounding cabinet............................................................................................................... 32
AC Power Warning.............................................................................................................. 32
2.3 Back Panel Connections...............................................................................33
Back panel connections ...................................................................................................... 33
2.4 Installing the Server in a Cabinet.................................................................33
Overview............................................................................................................................. 33
Mounting devices in cabinet................................................................................................ 34
Unused cabinet spaces....................................................................................................... 35
Install server in cabinet using the fixed mount option.......................................................... 36
Install server in cabinet using the slide mount option.......................................................... 37
2.5 Connect Cables..............................................................................................38
2.6 Install air duct baffles and blank front panels in cabinet ..........................39
2.7 Starting up your Server.................................................................................41
Overview............................................................................................................................. 41
Turn on power and check status ......................................................................................... 41
Check LCNP4M status........................................................................................................ 41
3. OPERATION................................................................................43
3.1 Overview.........................................................................................................43
Front view of server............................................................................................................. 43

Contents
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Additional references ...........................................................................................................44
3.2 Network Connections ...................................................................................44
Overview..............................................................................................................................44
Ethernet network..................................................................................................................44
LCN network ........................................................................................................................45
LCN cables...........................................................................................................................45
LCN connections..................................................................................................................45
MAU connection...................................................................................................................46
ControlNet Network..............................................................................................................46
4. PLATFORM SERVICING.............................................................47
4.1 Servicing the PE SC1430-based Server......................................................47
Before you begin servicing...................................................................................................47
Accessing the electronics.....................................................................................................47
4.2 Servicing the LCNP4M Card.........................................................................52
LCNP4M card description ....................................................................................................52
Replace the LCNP4M card...................................................................................................52
4.3 Servicing the Hard Disk Drive and Power Supply .....................................56
Overview..............................................................................................................................56
References...........................................................................................................................56
4.4 Servicing Honeywell Options.......................................................................57
Overview..............................................................................................................................57
Slot requirements for TPN Node Setup................................................................................57
Slot requirements for General Ethernet and FTE Node Setup.............................................58
Replace cards in expansion slots.........................................................................................58
Add additional memory ........................................................................................................61
4.5 Verifying Correct BIOS Settings..................................................................65
Purpose................................................................................................................................65
Accessing BIOS...................................................................................................................65
BIOS settings.......................................................................................................................66
Exiting the BIOS setup utility................................................................................................68
4.6 Spare Parts Lists...........................................................................................69
Spare parts...........................................................................................................................69

Contents
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Tables
Table 1-1 Honeywell Publications.................................................................................17
Table 1-2 Dell Publications ...........................................................................................18
Table 1-3 Standard and Optional Memory Configuration .............................................22
Table 1-4 Environmental Operating Specifications for a Tower Unit............................23
Table 1-5 Environmental Storage Specifications for a Tower Unit...............................23
Table 1-6 Environmental Operating Specifications for a Cabinet.................................23
Table 1-7 Typical Operating Power Requirements.......................................................24
Table 1-8 Maximum Operating Power Requirements...................................................24
Table 1-9 Electronic Assembly Weight and Dimensions ..............................................24
Table 1-10 80 GB Hard Disk Drive Power Requirements.............................................25
Table 1-11 80 GB Hard Disk Drive Weight and Dimensions ........................................25
Table 1-12 Removable Media Power Requirements....................................................25
Table 1-13 EMC Specifications (Industrial Regulatory) ................................................27
Table 1-14 Safety Compliance (Industrial Regulatory).................................................28
Table 1-15 EMC Specifications (Light Industrial Regulatory) .......................................29
Table 1-16 Safety Compliance (Light Industrial Regulatory) ........................................30
Table 2-1 Server Installation Tasks...............................................................................31
Table 2-2 Cabinet Mounting Requirements ..................................................................34
Table 2-3 Air Duct Baffle and Blank Front Panel Height Options .................................35
Table 3-1 Dell Publications for Operation and Servicing ..............................................44
Table 4-1 Dell Publications for Hard Disk Drives and Power Supplies.........................56
Table 4-2 Slot Requirements for TPN Node Configuration...........................................57
Table 4-3 Slot Requirements for General Ethernet and FTE Node Configurations......58
Table 4-4 Memory Upgrade Configuration....................................................................62
Table 4-5 Embedded GB NIC 1 BIOS Settings ............................................................65
Table 4-6 PE SC1430-based Server BIOS Settings.....................................................66
Table 4-7 Spare Parts for PE SC1430-based Server...................................................69
Figures
Figure 1-1 PE SC1430-based Honeywell Server..........................................................14
Figure 2-1 PE SC1430-based Back Panel Connections ..............................................33
Figure 3-1 Front View of PE SC1430-based Server.....................................................43
Figure 3-2 LCN MAU to LCN Cable T-Connections .....................................................46
Figure 4-1 LCNP4M Card .............................................................................................52

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1. System Planning
1.1 Overview
About the PE SC1430-based Honeywell server
Platforms sold by Honeywell are engineered for the process control mission of Experion
and TPS systems to provide consistent, robust performance. Through an extensive
qualification process, Honeywell defines specific peripheral devices, slot locations, and
BIOS settings for best performance and reliability, sometimes even adding cooling fans
for longer service. Honeywell platforms are then built to Honeywell specifications by
the computer manufacturer.
Honeywell engineering has tested the PE SC1430-based Honeywell server with other
Honeywell hardware and software and has qualified its use for specific configurations as
identified in the Software Change Notice (SCN). This server is not a standard Dell
model and cannot be ordered independently from Dell. The Technical Assistance Center
(TAC) is trained on and fully supports Honeywell platforms. Use of any other server,
including a similar Dell model, is considered a project special and its TAC support is
limited according to the services policy.
This server platform provides computer-based functionality for the Experion system and
the TPS system. For TPS systems and certain Experion systems configured with FTE,
the server has an LCNP4M card installed, which allows connection to the TotalPlant
Process Network (TPN) coax through the LCN Media Access Unit (MAU).
Additionally, this server connects to the Ethernet using the onboard NIC interface or the
optional FTE Ethernet through an installed dual NIC card.
Software requirements
This server runs on Windows Server 2003 Operating System only. The server platform
runs the latest version of Application Processing Platform (APP Node) or Experion
Server (ESVT, ESV, ACE, EHG, or SIM). Refer to the latest SCN for software
applications that have been qualified for use on the PE SC1430-based server platform.
BIOS configuration
All server platforms must have release 1.3.0 or later version of BIOS installed.

1. System Planning
1.2. Description
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1.2 Description
Honeywell server model number
This user manual applies to the Honeywell-based server platform identified in the
following table.
Model Number
Description
Part Number
MZ-PCSV10-100
PE SC1430-based Honeywell server
51153737-100
Figure 1-1 PE SC1430-based Honeywell Server

1. System Planning
1.2. Description
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Equipment configuration
The server platform is used for TPS and Experion nodes and can be mounted in cabinet
furniture or used as a tower unit.
When mounted in a cabinet, the enclosure uses the following amount of space:
Fixed mount: 4U (7.0 inch) of rack space
Slide mount 5U (8.75 inch) of rack space
This server is not intended to be mounted in the Icon Series console, Classic, or Z/EZ
console; hence, this document does not include instructions for these types of
installations.
Electronics module
The electronics assemblies for the server are based upon the Dual-Core Intel®Xeon®
processors. The standard DDR2 memory for this platform is 1GB, 667 MHz (2–512 MB
DDR2 Single Ranked Fully Buffered DIMMs), optionally expandable to 2.0, 3.0, or 4.0
GB.
The peripheral electronics assemblies are based on the Peripheral Component
Interconnect (PCI), PCI Extended (PCI-X) and PCI Express (PCI-E) bus and support
USB 1.1/2.0.
Storage and media devices
The standard mass storage for this platform is one 80 GB, 7.2K RPM, SATA drive. This
platform supplies an onboard SATA mass storage option without RAID_1 controller. A
USB keyboard with touchpad and USB optical mouse are included with the platform. A
Honeywell supplied monitor will need to be ordered separately.
Standard media devices in the server are the CDRW/DVD-ROM drive and 3.5 inch
floppy drive.
All mass storage devices are connected via onboard SATA ports and the floppy drive and
EIDE CDRW/DVD ROM combo drive are connected via the floppy disk connector and
IDE connectors on the motherboard respectively.

1. System Planning
1.2. Description
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Standard features
The following is a list of the standard features of this platform:
Dell motherboard with Dual Core Intel Xeon 2.33GHz processors, 4 MB L2 Cache
Single embedded Gigabit NIC (Broadcom)
Integrated SATA controller
Expansion slots: five total –two PCI-E slots, two PCI-X slots, and one PCI slot
Front Ports: 2 USB 2.0
Rear Ports: one Serial, one Parallel, one Video, five USB 2.0, and one RJ45
Memory: 1GB DDR2 667MHz, Single Ranked FB DIMMS ECC
Media Drive: EIDE CDRW/DVD-ROM Drive
Hard Drive: one 80GB 7.2K RPM SATA II Hard Drive
Removable Drive: 3.5 inch, 1.44 Mb floppy drive
Video: integrated ATI ES1000 controller with 16 MB SDRAM
750W non-redundant Power Supply
Optional features
The following is a list of the additional options that may be configured in your platform:
Dual NIC
Single NIC
LCNP4M
Universal ControlNet Interface
Memory upgrade to 2 GB, 3 GB, or 4 GB

1. System Planning
1.3. Finding Information for Your Platform
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Power Cords
The following table lists the AC power cords applicable to a tower configuration.
Part Description
Part Number
AC power cord, 110 V
Use cable supplied
with server
AC power cord, 220 V
(1) 5130557-100
The following table lists the Honeywell AC power cords (factory installed) applicable to
a cabinet configuration.
Part Description
Part Number
AC power cord, 120
51305490-600
AC power cord, 240
51305489-600
1.3 Finding Information for Your Platform
Honeywell documentation
The following table lists other Honeywell publications that may be useful when installing
or operating the server platform.
Table 1-1 Honeywell Publications
Publication
Contains information on
RE01: Honeywell Remoting
Options
Contains information for using a remote system with the
computer platform.
ADP01: Honeywell Peripheral
Adapters
Contains information for using the OEP/IKB adapter with
computer platforms that do not have the ISA card.
FE05: Fault Tolerant Ethernet
Installation and Service Guide
Contains information for installing and using FTE.
Dell documentation
The following table lists Dell publications and other sources of information that will be
useful when installing, operating, and servicing the Honeywell server.

1. System Planning
1.3. Finding Information for Your Platform
18 PE SC1430-Based Honeywell Server PE SC1430-Based Honeywell Server 12/2007
Honeywell Release Independent
Table 1-2 Dell Publications
Publication
Contains information on
Available
Information Update
Last-minute updates about technical
changes to your computer or advanced
technical-reference material for
experienced users or technicians
Packaged with the
computer
Dell™ PowerEdge™
Product Information
Guide
Warranty information
Safety information
Packaged with the
computer
www.dell.com
Getting Started With Your
System
Unpacking and connecting cables
Packaged with the
computer
Quick Installation Guide
Installing and configuring the server and
operating system
Packaged with the
computer
Product
Documentation CD
Dell™ PowerEdge™ PE
SC1430 Systems User's
Guide
How to remove and replace parts
Technical specifications
How to configure system settings
How to troubleshoot and solve problems
Product
Documentation CD
www.dell.com
Dell™ PowerEdge™
Operating System Driver
Installation Guide
Installing system drive
Packaged with the
computer
www.dell.com
Dell™ PowerEdge™ PE
SC1430 Systems
Installation and
Troubleshooting Guide
Diagnosing problems
Using status indicators for
troubleshooting
Product
Documentation CD
www.dell.com

1. System Planning
1.4. TPN Slot Requirements
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1.4 TPN Slot Requirements
For more detailed slot configuration see Table 4-2.
TPN Node setup
Slot Description
Option
Slot 1 –PCI-E x4
Free Slot
Slot 3 –PCI-E x16
Free Slot
Slot 4 –PCI
Free Slot
Slot 5 –PCI-X
LCNP4M
Slot 6 –PCI-X
Dual NIC/Single NIC/Free Slot
1.5 FTE Slot Requirements
FTE must be used on the dual NIC card that is installed in PCI-X slot 6. Only one on-
board NIC may be used with FTE. For more detailed slot configuration see Table 4-3.
FTE Supervisory and Controlnet
Slot Description
Option
Slot 1 –PCI-E x4
Free Slot
Slot 3 –PCI-E x16
Free Slot
Slot 4 –PCI
Free Slot
Slot 5 –PCI-X
Universal ControlNet Interface
Slot 6 –PCI-X
Dual NIC/Single NIC/Free Slot

1. System Planning
1.6. General Ethernet Slot Requirements
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Honeywell Release Independent
FTE Supervisory and LCNP4M
Slot Description
Option
Slot 1 –PCI-E x4
Free Slot
Slot 3 –PCI-E x16
Free Slot
Slot 4 –PCI
Free Slot
Slot 5 –PCI-X
LCNP4M
Slot 6 –PCI-X
Dual NIC
FTE co-joined via on-board single NIC for EHG
Slot Description
Option
Slot 1 –PCI-E x4
Free Slot
Slot 3 –PCI-E x16
Free Slot
Slot 4 –PCI
Free Slot
Slot 5 –PCI-X
LCNP4M or CNET
Slot 6 –PCI-X
Dual NIC
1.6 General Ethernet Slot Requirements
For more detailed slot configuration see Table 4-3.
Option 1 –Single Ethernet (on-board NIC used)
Slot Description
Option
Slot 1 –PCI-E x4
Free Slot
Slot 3 –PCI-E x16
Free Slot
Slot 4 –PCI
Free Slot
Slot 5 –PCI-X
Free Slot
Slot 6 –PCI-X
Free Slot