Honeywell T610 Technical manual

T610 Honeywell Server Planning, Installation, and Service
Guide
EP-DPCX15-en-F
August 2020

Disclaimer
This document contains Honeywell proprietary information. Information contained herein is to be used
solely for the purpose submitted, and no part of this document or its contents shall be reproduced,
published, or disclosed to a third party without the express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the
implied warranties of merchantability and fitness for a purpose and makes no express warranties
except as may be stated in its written agreement with and for its customer.
In no event is Honeywell liable to anyone for any direct, special, or consequential damages. The
information and specifications in this document are subject to change without notice.
Copyright 2020 - Honeywell International Sàrl
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Contents 3
Chapter 1 - About this guide 6
1.1 Revision history 6
1.2 6
1.3 References 6
Chapter 2 - Planning 7
2.1 Overview 7
2.1.1 Software requirement 7
2.1.2 BIOS configuration 8
2.2 Description 8
2.2.1 Honeywell server model number 8
2.2.2 Equipment configuration 9
2.2.3 Electronics module 9
2.2.4 Storage and media devices 10
2.2.5 Standard features of Dell PowerEdge T610 server server 10
2.2.6 Slots configuration 11
2.2.7 Optional features 11
2.2.8 Power cords 12
2.3 Platform information 12
2.3.1 Honeywell documentation 12
2.3.2 Dell documentation 12
2.4 Slot requirements for TPN node setup 14
2.5 Slot requirements for FTE node setup 14
2.5.1 Default configurations for FTE 14
2.5.2 Optional Configuration Rules for FTE 14
2.5.3 FTE Supervisory (Default) 14
2.6 General Ethernet slot requirements 15
2.6.1 Option 1 – Single NIC (One On-board NIC) 15
2.6.2 Option 2 – Dual NICs (Two On-board NICs) 15
2.6.3 Option 3 – 3 NICs (Single NIC with Two On-board NICs) 15
2.6.4 Option 4 – 4 NICs (Dual NIC with Two On-board NICs) 16
2.7 Honeywell server options 16
2.7.1 Device options 16
2.7.2 Memory configuration 16
2.7.3 Other options 18
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2.8 System specifications 19
2.8.1 Environmental specifications for a tower unit 19
2.8.2 Environmental storage specifications for a tower unit 19
2.8.3 Environmental specifications for a cabinet 19
2.8.4 Electronic assembly specifications 20
2.8.5 Maximum Operating Power Requirements 20
2.8.6 Electronic Assembly Weight and Dimensions 20
2.8.7 Hard disk drive specifications 21
2.8.8 Removable media specifications 21
2.8.9 Monitor 21
2.8.10 Mouse 21
2.8.11 Keyboard 22
2.8.12 Video cable 22
2.9 Industrial regulatory compliance 22
2.9.1 Electromagnetic Compatibility 22
2.9.2 Safety compliance 23
2.10 Light industrial regulatory compliance 23
2.10.1 Electromagnetic Compatibility 23
2.10.2 Safety compliance 24
Chapter 3 - Installation 25
3.1 Tasks for installing the server 25
3.1.1 Before you begin 25
3.2 Power and grounding requirements 25
3.2.1 Grounding consoles and cabinets 26
3.3 Cabinet spacing requirements 26
3.3.1 Unused cabinet spaces 26
3.4 Installing the server and connecting the cables 27
3.4.1 Honeywell server back panel connections 27
3.4.2 Installing the server 28
3.4.3 Connecting the cables 29
3.4.4 Install air duct baffles and blank panel front covers in cabinet 29
3.5 Starting the server 31
3.5.1 To start the server 31
3.5.2 Configuring RAID in Dell PowerEdge T610 server 31
3.5.3 Starting the TDC emulator services 33
3.5.4 Checking the LCNP4e/LCNp4e2 status 33
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Chapter 4 - Operation 34
4.1 Server overview 34
4.1.1 Front view of Dell PowerEdge T610 server 34
4.1.2 Rear view of Dell PowerEdge T610 server 34
4.2 Network connections 35
4.2.1 Ethernet network 35
4.2.2 LCN network 35
4.2.3 LCN cables 36
4.2.4 LCN connections 36
4.2.5 MAU connection 36
4.2.6 ControlNet Network 37
4.3 Configuring ControlNet interface card using Dell PCIe riser card
inside Dell PowerEdge R710 server 37
4.3.1 Removing existing PCIe riser 38
4.3.2 Installing PCIe riser card and ControlNet card 39
Chapter 5 - Servicing 43
5.1 Remove the front bezel 43
5.1.1 To remove the front bezel 43
5.2 Remove the side cover 43
5.2.1 To remove the side cover 44
5.3 Servicing the LCNP4e/LCNp4e2 44
5.3.1 Replacing the LCNP4E board 45
5.4 Servicing the hard disk drives and power supply 46
5.5 Servicing Honeywell options 47
5.5.1 Slot requirements for TPN node setup 48
5.5.2 Slot requirements for general Ethernet and FTE node setup 48
5.5.3 Replacing the cards in expansion slots 49
5.5.4 Add additional memory 50
5.6 Verifying correct BIOS settings 53
5.6.1 Entering the BIOS 54
5.6.2 BIOS Settings for 51154292-100 and 51154292-200 54
5.6.3 BIOS Settings for 51154292-200 and 51154292-300 58
5.7 Troubleshooting 62
5.7.1 Integrated Dell Remote Access Controller 6 (iDRAC6) issue 62
5.8 Spare parts 63
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ABOUT THIS GUIDE
This document contains installation and service information for the Dell PowerEdge T610 server. The
instructions and service information contained herein address the server itself, and assumes that
associated network communication equipment has been pre-installed by the Honeywell factory or has
manuals dedicated to its installation and service. This server is not a standard Dell model and you
cannot order it independently from Dell.
1.1 Revision history
The following table lists the details of revisions of this document.
1.2
Revision Date Revision notes
A August 2020 Initial release of the document
1.3 References
The following list identifies all documents that may be sources of reference for material discussed in
this document.
For TPS Users
lTPS System Site Planning
lTPS System Implementation Guide for Windows 2003/XP
lTPS System Planning Guide for Windows 2003/XP
lTPS System Administration Guide for Windows XP/2003
For Experion Users
lExperion PKS Overview
lExperion PKS Software Installation and Upgrade Guide
lServer and Client Planning Guide
lServer and Client Configuration Guide (for Experion PKS)
lExperion PKS Operators Guide
lFault Tolerant Ethernet Installation and Service Guide
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CHAPTER
1

PLANNING
lOverview
lDescription
lPlatform information
lSlot requirements for TPN node setup
lSlot requirements for FTE node setup
lGeneral Ethernet slot requirements
lHoneywell server options
lSystem specifications
lIndustrial regulatory compliance
lLight industrial regulatory compliance
2.1 Overview
Platforms sold by Honeywell are engineered for the process control mission of Experion and TPS
systems to provide consistent and robust performance. Through an extensive qualification process,
Honeywell defines specific peripheral devices, slot locations, and BIOS settings for best performance
and reliability, sometimes even adding cooling fans for longer service. Honeywell platforms are then
built to Honeywell specifications by the computer manufacturer.
Honeywell engineering has tested the server with other Honeywell hardware and software and has
qualified its use for specific configuration items as identified in the Software Change Notice (SCN). This
server is not a standard Dell model and cannot be ordered independently from Dell. The Technical
Assistance Center (TAC) is well trained and supports Honeywell platforms. Use of any other server,
including a similar Dell model, is considered a project special and its TAC support is limited according
to the services policy.
This release of the server is based upon RAID-5 and dual power supply design to provide computer-
based functionality for certain Experion systems and the TPS systems configured with Fault Tolerant
Ethernet (FTE), the server has an LCNP4E card installed, which allows connection to the TotalPlant
Process Network (TPN) coax through the LCN Media Access Unit (MAU). Additionally, the server
connects to the Ethernet or FTE using the on board dual NIC interface or an optional dual NIC card.
lSoftware requirement
lBIOS configuration
2.1.1 Software requirement
The server runs on the following operating systems.
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CHAPTER
2

lWindows Server 2003 SP2 for Experion R3xx and TPS 4xx releases
lWindows Server 2008 non HyperV media, 32-bit for Experion R400.x releases
lWindows Server 2008R2 64-bit for Experion R410.x releases.
The server platform runs the latest version of Application Processing Platform (APP Node) or Experion
Server (ESVT, ESV, ACE, EHG, or SIM). Refer to the latest SCN for software applications that have
been qualified for use on the Dell T610 server platform.
2.1.2 BIOS configuration
All Honeywell-qualified Dell T610 server platforms must have BIOS version 1.3.6 or later.
2.2 Description
lHoneywell server model number
lEquipment configuration
lElectronics module
lStorage and media devices
lStandard features of Dell PowerEdge T610 server server
lSlots configuration
lOptional features
lPower cords
2.2.1 Honeywell server model number
This document applies to the Honeywell server platform identified in the following table.
Model number Description Part number
MZ-PCSV22 T610 Honeywell server (Tower Unit) 51154292-100
MZ-PCSV32 T610 Honeywell server (Rack Mount) 51154292-200
MZ-PCSV23 T610 Honeywell MLK server (Tower Unit) 51154292-300
MZ-PCSV33 T610 Honeywell MLKserver (Rack Mount) 51154292-400
The following illustrates the front view of a Dell PowerEdge T610 server (MZ-PCSV32 and MZ-PCSV33)
Rack Mount platform.
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Chapter 2 - Planning

Chapter 2 - Planning
The following illustrates the front view of a Dell PowerEdge T610 server (MZ-PCSV22 and MZ-PCSV23)
Tower Unit platform.
2.2.2 Equipment configuration
The Dell PowerEdge T610 server server is used for TPS and Experion nodes and must be rack
mounted only on a 1-meter deep Honeywell equipment cabinet, with model number MP-C1MCB1.
Server model number MZ-PCSV22 is a tower unit. When mounted in a cabinet, the enclosure uses 5U
of space. The mounting hardware is pre-assembled in the Honeywell factory.
Unsupported furniture option
This server cannot be mounted in the following furniture options. Hence, this document does not include
instructions for installing the server in these furniture options.
lIcon Series console
lHoneywell cabinets
lClassic or Z/EZ console
This document does not include instructions for these types of installations.
2.2.3 Electronics module
The electronics assemblies for the server platform CPU are as follows.
lFor 51154292-100 and 51154292-200
Intel Xeon 2.8 GHz (Intel X5560) with 5 x 146 GB Hard Disks, RAID-5 and 2GB (2x1GB) DDR3
advanced ECC memory, 120/240 VAC with level two and three cache memory options.
lFor 51154292-300 and 51154292-400
Intel Xeon 2.4 GHz (Intel E5620) with 5 x 146 GB Hard Disks, RAID-5 and 2GB (2x1GB) DDR3
advanced ECC memory, 120/240 VAC with level two and three cache memory options.
The peripheral electronics assemblies are based upon the Peripheral Component Interconnect Express
(PCIE) bus or USB 2.0.
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2.2.4 Storage and media devices
The RAID-5 SAS controller card is located near the card cage. The standard SDRAM memory for these
platforms is 2 GB (2 x 1GB Single Ranked (1R) UDIMM DDR3 Advanced ECC), optionally expandable
to 4.0 GB. Memory devices must be from the same memory supplier.
The standard mass storage for these platforms has 5 – 146GB 2.5 ” 15K RPM SAS hard drives, where
drives 0, 1, 2, and 3 are in a RAID-5 configuration with the fourth 146GB 2.5 ” 15K RPM SAS hard drive
as a hot spare.
All mass storage devices are connected through SAS and SATA. The SATA DVD RW drives are
connected through the SATA connector on the motherboard.
2.2.5 Standard features of Dell PowerEdge T610 server server
The following is a list of the common features of Dell PowerEdge T610 server.
lDell motherboard with Single Intel® Xeon® X5560, 2.8Ghz, 8M Cache, Turbo, HT, 1333MHz Max
Memory 6.4GT/s QPI. (For Model 51154292-100 and 51154292-200 only).
lDell motherboard with Single Intel® Xeon® E5620, 4C/8T, 2.4 GHz, L3-12MB, QPI- 5.86 GT/s, QPI
Links-2, 80 W, DDR3-800/1066, HT -Y, Turbo-Y. (For Model 51154292-300 and 51154292-400
only).
lCache:
oL2 : 4MB
oL3 : 12MB
lRear ports are as follows:
oOne serial
oOne Video
oSix USB V2.0
oTwo RJ45
oOne ID push button with blue/amber LED
lOptional external VFlash card
oOne optional
oFlash memory card slot with iDRAC6
oEnterprise
oOptional RJ-45 MEA connector
lFront ports are as follows:
oTwo USB 2.0
oID push button with blue/amber LED
oOne system power on/off button
lTwo Integrated NIC (10/100/1000 MB per/sec Broadcom)
lBus Type: PCIE Expansion slots
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Chapter 2 - Planning