Honeywell krom schroder 03250831 User manual

DK S N P GR
➔www.docuthek.com
D GB F NL I E
TR CZ PL RUS H
© 2019 Elster GmbH · Edition 12.19
Cert. version 05.18
Please read and keep in a safe place
Please read through these instructions
carefully before installing or operating. Following the
installation, pass the instructions on to the opera-
tor. This unit must be installed and commissioned
in accordance with the regulations and standards
in force. These instructions can also be found at
www.docuthek.com.
Explanation of symbols
• , 1 ,  ,  ... = Action
▷= Instruction
Liability
We will not be held liable for damage resulting from
non-observance of the instructions and non-com-
pliant use.
Safety instructions
Information that is relevant for safety is indicated in
the instructions as follows:
DANGER
Indicates potentially fatal situations.
WARNING
Indicates possible danger to life and limb.
CAUTION
Indicates possible material damage.
All interventions may only be carried out by qualified
gas technicians. Electrical interventions may only be
carried out by qualified electricians.
Conversion, spare parts
All technical changes are prohibited. Only use OEM
spare parts.
Changes to edition 01.19
The following chapters have been changed:
– Technical data
– Logistics
– Certification
Operating instructions
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GB-1
Translation from the German
05081 Safety
Contents
Pressure switch for gas DG..C
Pressure switch for gas DG..C . . . . . . . . . . . . 1
Contents ..............................1
Safety.................................1
Checking the usage .....................
Type code .............................2
Part designations ........................2
Type label .............................2
Installation.............................
DG..C.................................3
Mounting the DG..C..1, DG..C..9 on valVario
gas solenoid valves ......................3
Wiring ................................
Tightness test ..........................4
DG..C.................................4
DG..C..1, DG..C..9 for valVario gas solenoid
valve .................................4
Adjustment ............................4
Adjusting ranges for DG..C, DG..VC .........4
Adjusting ranges for DG..CT, DG..VCT .......4
Accessories ...........................5
Maintenance ...........................5
Technical data .........................5
Designed lifetime ........................5
Logistics ..............................6
Certification ...........................6
Contact ...............................6

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Checking the usage
DG..C
For monitoring increasing or decreasing positive
pressure of natural gas, town gas, LPG, flue gas,
biogas and air.
This function is only guaranteed when used within
the specified limits, see page 5 (Technical data).
Any other use is considered as non-compliant.
Type code
Code Description
DG Pressure switch for gas
15 – 500 Max. setting in mbar
/15 – /500 Max. 2nd setting in mbar
VSwitching point adjustable on hand wheel
C
CT
CFT
EU version, switches with falling
pressure
US version, switches with rising
pressure
US version, switches with falling
pressure
1

4
5
6
8
9
Connection for valVario controls
Connection at the side for CG 15 – 30
2 x Rp 1/4 internal thread, pressure test
point
Rp 1/4 internal thread
R 1/8 external thread
R 1/4 external thread
Optional connection for valVario
controls
DSealant (for external thread only)
-5
-6
4-pin plug, without socket
4-pin plug, with socket
S
W
NO contact
Change-over contact
GWith gold-plated contacts
Part designations
DG..C..1, DG..C..9 for valVario controls
2
3
2
1
1
1
1
2
3
3
2
5
4
1Socket with seal
2 x O-rings
2 x retaining screws
4Gas inlet for DG..C..1
5Gas inlet for DG..C..9 (option)
DG..C.. for CG 15 – 0
2
3
2
1
1
1
1
2
3
3
2
5
4
1Socket with seal
1 x O-ring
2 x retaining screws
DG..C..4, DG..C..5 with internal thread
2
3
2
1
1
1
1
2
3
3
2
5
4
1Socket with seal
2 x Rp 1/4 internal thread for DG..C..4,
1 x Rp 1/4 internal thread for DG..C..5
Pressure test point for DG..C..4
DG..C..6, DG..C..8 with external thread
2
3
2
1
1
1
1
2
3
3
2
5
4
1Socket with seal
R 1/8 external thread for DG..C..6,
R 1/4 external thread for DG..C..8
Type label
Installation position, max. inlet pressure = withstand
pressure = pmax, ambient temperature, enclosure,
voltage, current: see type label.
D-49018 Osnabrück, Germany
DG..C pmax
T IP
U
I

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Installation
CAUTION
Please observe the following to ensure that the DG..C
is not damaged during installation and operation:
– Continuous operation with gases containing
more than 0.1 %-by-vol. H2S accelerates the
ageing of elastomer materials and reduces the
service life.
– Dropping the device can cause permanent dam-
age. In this event, replace the entire device and
associated modules before use.
– Use approved sealing material only.
– Check max. ambient temperature, see
page5 (Technical data).
– Max. inlet pressure pmax 600 mbar (8.5psig).
– Max. test pressure for testing the entire system:
temporarily <15min. 2bar (29psig).
– Protect the appliance against dirt or moisture
(icing of condensation at subzero temperatures)
in the medium to be measured, e.g. install a filter
and ensure there is a riser.
– Avoid strong impact on the unit.
– In case of highly fluctuating pressures, install a
restrictor orifice, see page 5 (Accessories).
DG..C
▷Installation in the vertical or horizontal position.
If installed in a horizontal position, the pre-
set switching point will change by 0.2mbar
(0.08"WC).
-0.2 mbar
(-0.08 "WC)
+0.2 mbar
(+0.08 "WC)
±0 mbar
(±0 "WC)
=
=
=
▷ If the DG..C is installed with the plug pointing
downwards, the enclosure is reduced to IP40.
▷ The DG..C must not be in contact with masonry.
Minimum clearance 20mm (0.79inches).
▷Ensure that there is sufficient installation space.
▷ For DG..VC, ensure unobstructed view of the
hand wheel.
1 Disconnect the system from the electrical power
supply.
 Shut off the gas supply.
 Purge the pipe.
54
Mounting the DG..C..1, DG..C..9 on valVario
gas solenoid valves
54
▷ For pressure test points for inlet pressure p
u
,
interspace pressure p
z
or outlet pressure p
d
,
select the installation position for the pressure
switch from the operating instructions of the gas
solenoid valve.
▷Use enclosed screws only.
76
Wiring
CAUTION
Please observe the following to ensure that the
DG..C is not damaged during operation:
– If the DG..C..G (DG..VCT..G) has switched a
voltage > 24V (>30V) and a current > 0.1A
at cosφ=1 or >0.05A at cosφ = 0.6 once,
the gold plating on the contacts will have been
burnt through. It can then only be operated at
this power rating or higher power rating.
– Note the switching capacity, see page 5
(Technical data).
▷
The DG..C can be connected electrically using a
tab receptacle (4.8×0.8mm) or using a socket.
▷ The DG..CT is connected electrically via a socket
with ½"NPT thread and pre-wired connection
leads.
DG..C DG..C DG..CT
▷ The DG..C is available as an NO contact or a
change-over contact.
▷ Observe contact position for decreasing/increas-
ing pressure control:
Change-over contact switches from NO2 to
NC1 for decreasing pressure control, from
NC1 to NO2 for increasing pressure control.
NO contact opens for decreasing pressure
control, contact closes for increasing pressure
control.

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NO
2
NC
1
COM
3
L1
NO
2
COM
3
L1
0
▷Pressure switch DG can be used in Zone 1 (21)
and 2 (22) hazardous areas if an isolating am-
plifier is installed upstream in the safe area as
“Ex-i” apparatus pursuant to EN60079-11 (VDE
0170-7):2012.
▷ DG as “simple electrical apparatus” pursuant
to EN 60079-11:2012 corresponds to the
Temperature class T6, Group II. The internal
inductance/capacitance is Li = 0.2 μH/Ci = 8 pF.
1 Disconnect the system from the electrical power
supply.
▷Pre-wired connection leads for DG..CT:
1= blue, = red, = black, 4= yellow/green.
3 42
5
NO
2NC
1
COM
3
L1
2
1
3
NO
2
COM
3
L1
2
3
▷Plug insert can be rotated in 90° steps.
7 86
Tightness test
DG..C
21
N
2
<_
1,5 x
p
u max
DG..C..1, DG..C..9 for valVario gas solenoid
valve
1 Shut off the downstream gas pipeline close to
the valve.
 Open the valve and the gas supply.
43
N
2
<_
1,5 x
p
u max
Adjustment
Adjusting ranges for DG..C, DG..VC
Type
Adjusting
range*
[mbar]
Switching
hysteresis**
[mbar]
DG 15..C 3 – 15 0.7 – 2
DG 17..VC 2 – 17 0.7 – 2
DG 30..VC 8 – 30 1 – 2
DG 35..C 5 – 35 1 – 2.5
DG 40..VC 5 – 40 1 – 2.5
DG 45..VC 10 – 45 1 – 2.5
DG 60..VC 10 – 60 1 – 3
DG 110..C 30 – 110 2 – 8
DG 110..VC 30 – 110 2 – 8
DG 150..VC 40 – 150 2 – 8
DG 250..C 70 – 250 5 – 15
DG 300..VC 100 – 300 6 – 20
DG 360..C 100 – 360 6 – 20
DG 500..VC 150 – 500 20 – 50
* The scale value is set to the switch-off point
(adjusting tolerance = ±15% of the scale value).
▷ Deviation from the switching point during testing
pursuant to EN1854 Gas pressure switches:
±15%.
Adjusting ranges for DG..CT, DG..VCT
Type
Adjusting
range*
["WC]
Switching
hysteresis**
["WC]
DG 15..CT 1.2 – 6.0 0.28 – 0.8
DG 17..VCT 0.8 – 6.8 0.28 – 0.8
DG 30..VCT 3.2 – 12.0 0.4 – 0.8
DG 35..CT 2 – 14 0.4 – 1.0
DG 40..VCT 2 – 16 0.4 – 1.0
DG 45..VCT 4 – 18 0.4 – 1.0
DG 60..VCT 4 – 24 0.4 – 1.2
DG 110..CT 12 – 44 0.8 – 3.2
DG 110..VCT 12 – 44 0.8 – 3.2
DG 150..VCT 16 – 60 0.8 – 3.2
DG 250..CT 28 – 100 2.0 – 6.0
DG 300..VCT 40 – 120 2.4 – 8.0
DG 360..CT 40 – 144 2.4 – 8.0
* The scale value is set to the switch-on point
(adjusting tolerance = ±15% of the scale value).
** Mean switching differential at min. and max. set-
ting

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▷ For the DG..VC, the switching point is adjustable
via hand wheel.
2 31
4 5
Accessories
See Technical Information DG (D, GB, F) –
www.docuthek.com
Maintenance
We recommend a function check once a year, or
every six months if operated with biogas.
Technical data
Safety information, see Safety manual DG
(D, GB)– www.docuthek.com
Ambient conditions
Enclosure:
IP 54 pursuant to DIN EN 60529 with standard
socket pursuant to DIN EN 175301-803,
IP 00 with AMP plug.
Safety class: 1.
This unit is not suitable for cleaning with a high-
pressure cleaner and/or cleaning products.
Maximum medium and ambient temperatures:
DG..C: -20 to +70°C (-4 to +158°F),
DG..CT: -15 to +60°C (5 to 140°F).
Long-term use in the upper ambient temperature
range accelerates the ageing of the elastomer ma-
terials and reduces the service life (please contact
manufacturer).
Transport temperature = ambient temperature.
Storage temperature: -20 to +40°C (-4 to +104°F).
Mechanical data
Gas type: natural gas, town gas, LPG (gaseous),
flue gas, biogas (max. 0.1%-by-vol. H2S) and air.
Max. inlet pressure pmax = withstand pressure =
600mbar (8.5 psig).
Max. test pressure for testing the entire system:
temporarily <15min. 2bar (29psig).
Diaphragm pressure switch, silicone-free.
Diaphragm: NBR.
Housing: glass fibre reinforced PBT plastic with
low gas release.
Lower housing section: AlSi12.
Weight: 60g (2.12 oz).
Recommended tightening torques:
Screw terminals in socket: 35 Ncm
Cover screw: 45 Ncm
Socket: 45 Ncm
Electrical data
Conductor diameter: 0.5 to 1.8 mm
(AWG 24 to AWG13).
Switching capacity:
DG..C, 24 – 250 V AC:
I = 0.05 – 5 A at cosφ =1,
I = 0.05 – 1A at cosφ = 0.6.
DG..C..G, 5 – 250VAC:
I = 0.01 – 5A at cosφ =1,
I = 0.01 – 1A at cosφ = 0.6.
DG..C..G, 5 – 48 VDC: I = 0.01 – 1 A.
DG..VCT, 30 – 240 VAC:
I = 5A at cosφ = 1,
I = 0.5A at cosφ = 0.6.
DG..VCT..G, <30VAC:
I = 0.1A at cosφ = 1,
I = 0.05A at cosφ = 0.6.
RoHS compliant.
Designed lifetime
This information on the designed lifetime is based on
using the product in accordance with these operating
instructions. Once the designed lifetime has been
reached, safety-relevant products must be replaced.
Designed lifetime (based on date of manufacture)
in accordance with EN 1854 for pressure switches:
Medium Designed lifetime
Switching cycles Time [years]
Gas 50,000 10
Air 250,000 10
You can find further explanations in the applicable
rules and regulations and on the afecor website
(www.afecor.org).
This procedure applies to heating systems. For
thermoprocessing equipment, observe local regu-
lations.

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Contact
If you have any technical questions, please contact
your local branch office/agent. The addresses are
available on the Internet or from ElsterGmbH.
We reserve the right to make technical modifications
in the interests of progress.
Elster GmbH
Strotheweg 1, D-49504 Lotte (Büren)
Tel. [phone]
Fax [phone]
[email protected], www.kromschroeder.com
Contact
Logistics
Transport
Protect the unit from external forces (blows, shocks,
vibration).
Transport temperature: see page 5 (Technical
data).
Transport is subject to the ambient conditions de-
scribed.
Report any transport damage on the unit or packag-
ing without delay.
Check that the delivery is complete, see page 2
(Part designations).
Storage
Storage temperature: see page5 (Technical data).
Storage is subject to the ambient conditions de-
scribed.
Storage time: 6 months before using for the first
time. If stored for longer than this, the overall service
life will be reduced by the corresponding amount of
extra storage time.
Packaging
The packaging material is to be disposed of in ac-
cordance with local regulations.
Disposal
Components are to be disposed of separately in
accordance with local regulations.
Certification
Declaration of conformity
We, the manufacturer, hereby declare that
the product DG..C with product ID No.
CE-0085AQ0753 complies with the requirements of
the listed Directives and Standards.
Directives:
– 2014/30/EU – EMC
– 2014/35/EU – LVD
– 2011/65/EU – RoHS II
– 2015/863/EU – RoHS III
Regulation:
– (EU) 2016/426 – GAR
Standards:
– EN 1854:2010
The relevant product corresponds to the tested type
sample.
The production is subject to the surveillance proce-
dure pursuant to Regulation (EU) 2016/426 AnnexIII
paragraph 3.
Elster GmbH
Scan of the Declaration of conformity (D, GB) – see
www.docuthek.com
SIL, PL
Safety-specific characteristic values, see Safety
manual/Technical Information DG (D, GB, F) –
www.docuthek.com
FM, UL, AGA approvals, Eurasian Customs
Union, RoHS compliant
AGA
REACH Regulation
The device contains substances of very high concern
which are listed in the Candidate List of the European
REACH Regulation No. 1907/2006. See Reach list
HTS at www.docuthek.com.
Directive on the restriction of the use of
hazardous substances (RoHS) in China
Scan of the Disclosure Table China RoHS2 – see
certificates at www.docuthek.com