Honeywell oneWireless XYR 6000 User manual

OneWireless
XYR 6000 Temperature Transmitter
User's Manual
34-XY-25-16
Revision 2
8/7/07

ii OneWireless XYR 6000 Temperature Transmitter User's Manual Revision 2
8/7/07
Notices and Trademarks
Copyright 2007 by Honeywell International Inc.
Revision 2 August 7, 2007
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.
Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Honeywell International
Process Solutions
2500 West Union Hills
Phoenix, AZ 85027
1-800 343-0228

Revision 2 OneWireless XYR 6000 Temperature Transmitter User's Manual iii
8/7/07
About This Document
This document describes preparation, operation and maintenance of the XYR 6000 Wireless Temperature
Transmitters. Mounting, installation and wiring are covered in other documents.
Honeywell does not recommend using devices for critical control where there is a single point of failure or where
single points of failure result in unsafe conditions. The initial release of OneWireless (R100) is targeted at open
loop control, supervisory control, and controls that do not have environmental or safety consequences. As with any
process control solution, the end-user must weigh the risks and benefits to determine if the products used are the
right match for the application based on security, safety, and performance. Additionally, it is up to the end-user to
ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution
fails.
Revision Information
Document Name Document ID Revision
Number Publication Date
XYR 6000 Temperature Transmitter User's
Manual 34-XY-25-16 1 6/7/07
2 8/7/07
References
The following list identifies all documents that may be sources of reference for material discussed in this
publication.
Document Title
XYR 6000 Transmitters Quick Start Guide
Getting Started with Honeywell OneWireless Solutions
OneWireless Wireless Builder User’s Guide
OneWireless Builder Parameter Reference
Support and contact info
United States and Canada
Contact: Honeywell Solution Support Center
Phone: [phone]. In Arizona: 602- 313-5558
Calls are answered by dispatcher between 6:00 am and 4:00 pm Mountain Standard Time.
Emergency calls outside normal working hours are received by an answering service and
returned within one hour.
Facsimile: [phone]
Mail: Honeywell TAC, MS P13
2500 West Union Hills Drive
Phoenix, AZ, 85027

iv OneWireless XYR 6000 Temperature Transmitter User's Manual Revision 2
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EuropeContact: Honeywell TAC-EMEA
Phone: [phone]
Facsimile: [phone]
Mail: TAC-BE02
Hermes Plaza
Hermeslaan, 1H
B-1831 Diegem, Belgium
Pacific Contact: Honeywell Global TAC – Pacific
Phone: [phone] (toll free within Australia)
[phone] (outside Australia)
Facsimile: [phone]
Mail: Honeywell Limited Australia
5 Kitchener Way
Burswood 6100, Western Australia
Email: [e-mail]
India Contact: Honeywell Global TAC – India
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Automation India Ltd.
56 and 57, Hadapsar Industrial Estate
Hadapsar, Pune –411 013, India
Email: [e-mail]
Korea Contact: Honeywell Global TAC – Korea
Phone: [phone]
[phone]
Facsimile: [phone]
Mail: Honeywell Co., Ltd
17F, Kikje Center B/D,
191, Hangangro-2Ga
Yongsan-gu, Seoul, 140-702, Korea
Email: [e-mail]
People’s Republic of China
Contact: Honeywell Global TAC – China
Phone: [phone]
Mail: Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
Email: [e-mail]

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Singapore
Contact: Honeywell Global TAC – South East Asia
Phone: [phone]
Facsimile: [phone]
[phone]
Mail: Honeywell Private Limited
Honeywell Building
17, Changi Business Park Central 1
Singapore 486073
Email: [e-mail]
Taiwan Contact: Honeywell Global TAC – Taiwan
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Taiwan Ltd.
17F-1, No. 260, Jhongshan 2nd Road.
Cianjhen District
Kaohsiung, Taiwan, ROC
Email: [e-mail]
Japan Contact: Honeywell Global TAC – Japan
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Japan Inc.
New Pier Takeshiba, South Tower Building,
20th Floor, 1-16-1 Kaigan, Minato-ku,
Tokyo 105-0022, Japan
Email: [e-mail]
World Wide Web
Honeywell Solution Support Online:
http://www.honeywell.com/ps
Elsewhere
Call your nearest Honeywell office.
Training Classes
Honeywell Automation College:
http://www.automationcollege.com

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Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
ATTENTION: Identifies information that requires special consideration.
TIP: Identifies advice or hints for the user, often in terms of performing a task.
CAUTION Indicates a situation which, if not avoided, may result in equipment or work (data) on
the system being damaged or lost, or may result in the inability to properly operate
the process.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices.
CAUTION symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in serious injury or death.
WARNING symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.
WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS
LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which equipment may be
sensitive. Observe precautions for handling electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the protective earth
(green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to Protective Earth at the
source of supply in accordance with national local electrical code requirements.
Earth Ground:Functional earth connection. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.
Chassis Ground: Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.

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Contents
1. INTRODUCTION.................................................................................................... 1
1.1 Purpose ......................................................................................................................................... 1
1.2 Scope.............................................................................................................................................1
1.3 OneWireless network overview................................................................................................... 1
1.4 About the transmitter...................................................................................................................1
Inputs .....................................................................................................................................................................1
2. SPECIFICATIONS................................................................................................. 3
2.1 Certifications and approvals.......................................................................................................3
Transmitter.............................................................................................................................................................3
Authentication Device.............................................................................................................................................3
3. PREPARATION..................................................................................................... 4
3.1 Installation.....................................................................................................................................4
3.2 Configuration................................................................................................................................4
3.3 Connecting to network................................................................................................................. 4
3.4 Calibrating the transmitter...........................................................................................................4
Methods of calibration............................................................................................................................................4
User calibration......................................................................................................................................................5
Restore calibration.................................................................................................................................................9
Clear calibration...................................................................................................................................................10
4. FUNCTION BLOCKS .......................................................................................... 11
4.1 Introduction................................................................................................................................. 11
4.2 Block description........................................................................................................................11
Block types...........................................................................................................................................................11
Block diagram ......................................................................................................................................................11
4.3 Parameter details........................................................................................................................ 12
5. OPERATION........................................................................................................ 13
5.1 Overview...................................................................................................................................... 13
Display modes......................................................................................................................................................13
Authentication Device...........................................................................................................................................13
5.2 Transmitter PV display............................................................................................................... 13
5.3 Transmitter quick view of parameters...................................................................................... 16
5.4 Transmitter menu ....................................................................................................................... 17
Menu tree.............................................................................................................................................................17
5.5 Authentication device menus.................................................................................................... 18

Contents
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Overview..............................................................................................................................................................18
Main menu...........................................................................................................................................................18
Security and Device Deployment.........................................................................................................................19
Device Local Configuration..................................................................................................................................20
Read Device Information .....................................................................................................................................21
Advanced Options ...............................................................................................................................................23
6. MAINTENANCE/REPAIR.....................................................................................24
6.1 Replacing display/sensor module ............................................................................................ 24
Tools required......................................................................................................................................................24
Procedure............................................................................................................................................................24
6.2 Replacing batteries .................................................................................................................... 25
When to replace...................................................................................................................................................25
Tools required......................................................................................................................................................25
Procedure............................................................................................................................................................25
6.3 Replacing antenna......................................................................................................................27
Tools required......................................................................................................................................................27
Procedure............................................................................................................................................................27
6.4 Parts............................................................................................................................................. 29

Contents
Tables
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Tables
Table 1 User calibration: TC and RTD.......................................................................................................... 5
Table 2 User calibration: ohms .....................................................................................................................6
Table 3 Calibration error messages..............................................................................................................8
Table 4 PV engineering units...................................................................................................................... 13
Table 5 PV status........................................................................................................................................14
Table 6 Device status.................................................................................................................................. 14
Table 7 Menu tree.......................................................................................................................................17
Table 8 Buttons for Device Local Configuration .........................................................................................20
Table 9 Advanced Options..........................................................................................................................23
Table 10 Display/sensor module replacement............................................................................................24
Table 11 Battery replacement procedure.................................................................................................... 26
Table 12 Antenna replacement procedure..................................................................................................28

Contents
Figures
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Figures
Figure 1 XYR 6000 Functional Diagram ......................................................................................................2
Figure 2 Terminal connections for calibration...............................................................................................7
Figure 3 Block Diagram............................................................................................................................... 11
Figure 4 Main menu....................................................................................................................................18
Figure 5 Security and Device Deployment..................................................................................................19
Figure 6 Device Local Configuration screen............................................................................................... 20
Figure 7 Read Device Information.............................................................................................................. 21
Figure 8 Advanced Options ........................................................................................................................ 23
Figure 9 Display/sensor module removal and replacement........................................................................25
Figure 10 Battery replacement....................................................................................................................27
Figure 11 Antenna replacement.................................................................................................................. 29

1. Introduction
1.1. Purpose
Revision 2 OneWireless XYR 6000 Temperature Transmitter User's Manual 1
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1. Introduction
1.1 Purpose
This manual describes the Honeywell OneWireless XYR 6000 Temperature Transmitter function,
operation and maintenance.
1.2 Scope
The manual includes:
•Details of topics that relate uniquely to the Honeywell XYR 6000 Temperature Transmitter,
•This manual does not cover installation, mounting, or wiring. See XYR 6000 Transmitter Quick Start
Guide (document 34-XY-25-21).
1.3 OneWireless network overview
OneWireless is an all digital, serial, two-way communication mesh network that interconnects industrial
field sensors to a central system.
OneWireless has defined standards to which field devices and operator stations communicate with one
another. The communications protocol is built as an "open system" to allow all field devices and
equipment that are built to OneWireless standard to be integrated into a system, regardless of the device
manufacturer. This interoperability of devices using OneWireless technology is to become an industry
standard for automation systems.
1.4 About the transmitter
The XYR 6000 Temperature Transmitter is furnished with OneWireless interface to operate in a
compatible distributed OneWireless system. The transmitter will interoperate with any OneWireless-
registered device.
The transmitter includes OneWireless electronics for operating in a 2.4GHz network. It features function
block architecture.
Inputs
The transmitter supports three input channels.
•Up to three T/C channels
•Up to two RTD channels
•Channel 3 must be T/C or mV
•Input types
−Thermocouple (B ,E, J, K, N, R, S, T)
−RTD (Pt100, Pt200, Pt500)
−mV (0 to 10, 0 to 50, 0 to 100)
−Ohm (0 to 100, 0 to 200, 0 to 500, 0 to 1000)

1. Introduction
1.4. About the transmitter
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The transmitter measures the analog signal from temperature sensors, or millivolt & ohm value and
transmits a digital output signal proportional to the measured value for direct digital communications with
systems.
The Process Variable (PV) is available for monitoring and alarm purposes. Available PV update rates are
1, 5, 10, 30 seconds and are set on Wireless Builder. Slower update rates extend battery life. Figure 1
shows a block diagram of the XYR 6000 Temperature transmitter’s operating functions.
EEPROM
A/D
CH 1
Multi-
plexer
Electronics Housing
Radio
Board
Input
TC
RTD
mV
Ohm
Micro-
processor
Micro-
processor
EEPROM
Battery
Antenna
Measurement
Board
Configuration
Data
CH 2
CH 3
Figure 1 XYR 6000 Functional Diagram

2. Specifications
2.1. Certifications and approvals
Revision 2 OneWireless XYR 6000 Temperature Transmitter User's Manual 3
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2. Specifications
2.1 Certifications and approvals
Transmitter
Approval / Item Ratings / Description
Nonincendive Nonincendive, CL I, Div 2, Groups A,B,C & D,
CL II & III, Div 2, Groups F & G, T4 Ta = 85°C
Non-Sparking CL I, Ex/AEx nC IIC T4; Ta = 85°C, Zone 2
Ex II 3 GD, EEx nA IIC T4; Ta = 85°C, Zone 2
Process Connections
Division 2 / Zone 2 apparatus may only be connected to processes classified
as non-hazardous or Division 2 / Zone 2. Connection to hazardous
(flammable or ignition capable) Division 1 / Zone 0, or 1 process is not
permitted.
Enclosure Type Type 4X, IP 66/67
For detailed transmitter specifications see the following Specification and Model Selection Guides.
•XYR 6000 Wireless Transmitter Temperature (document 34-XY-03-29)
Authentication Device
Install the Authentication Device application on any PDA having
•Windows Mobile version 4.2+
•infrared port.

3. Preparation
3.1. Installation
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3. Preparation
3.1 Installation
Refer to the XYR 6000 Transmitter Quick Start Guide (document 34-XY-25-21) for installation, mounting
and wiring of your XYR 6000 transmitter.
3.2 Configuration
The XYR 6000 Transmitter contains the electronics interface compatible for connecting to the
OneWireless network. An operator uses the Wireless Builder application to configure blocks, to change
operating parameters, and to create linkages between blocks that make up the transmitter’s configuration.
These changes are written to the transmitter when it is authenticated by a security key.
3.3 Connecting to network
Use Authentication Device to connect your transmitter to the OneWireless network. See page 19.
3.4 Calibrating the transmitter
Methods of calibration
Calibration can be done at the transmitter or at Wireless Builder (Method Manager). For all calibration
methods at the transmitter, Wireless Builder must be used to unlock and take the channel out of service.
•User calibration - Calibrates the channel to the low and high range values for the selected channel’s
input type.
•Restore calibration - Calibration constants for the selected channel are restored to factory defaults.
•Clear calibration - Factory or user calibration constants for the selected channel are cleared.
Additional calibration commands are available in Wireless Builder.

3. Preparation
3.4. Calibrating the transmitter
Revision 2 OneWireless XYR 6000 Temperature Transmitter User's Manual 5
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User calibration
Calibrates the channel to the default low and high range values for the channel’s input type. Refer to the
table for the input type desired.
Table 1 User calibration: TC and RTD
Step Action
1 In Wireless Builder, set the transmitter’s Write Lock to Unlocked.
2 In Wireless Builder, set the transmitter’s channel to OOS (Out of Service).
3 Loosen the M3 locking set screw on the transmitter’s battery end-cap (opposite end from
display). Unscrew and remove the end cap.
4 See Figure 2 for terminal connections. If your PV is connected to the channel, disconnect it first,
then connect a calibrator source to the channel’s terminals. It is not necessary to disconnect
any jumper wires on the terminals.
5 At the transmitter display, verify the channel’s PV value is followed by an out of service (OUT
SVC) message.
Use Authentication Device’s Device Local Configuration buttons to navigate to the transmitter’s
CAL menu.
If the transmitter is locked a LOCKED message will be displayed. Go to step 1.
If CAL menu is passcode protected, enter the passcode.
If the channel is not out of service a WRONG MODE message will be displayed. Go to step 2.
6 Select the channel for calibration (CH 1, CH 2 or CH 3). Select USER CAL. Follow displayed
instructions.
•Using your calibration source, apply the low calibration value indicated on display. For TC
apply cold junction compensated mV value. For RTD apply equivalent resistance value.
•Press Enter to accept the value. Display will say BUSY, then CAL LO COMPLETE.
•Press Enter to continue.
•Apply the high calibration input value indicated on display.
•Press Enter to accept the value. Display will say BUSY, then SUCCESS. Otherwise, the
display will show one of the calibration error messages listed in Table 3.
•Press Enter to return to PV display.
7 Repeat steps 1 through 6 for each channel you want to calibrate.
8 Reverse steps 3 and 4.
9 When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock
to Locked.

3. Preparation
3.4. Calibrating the transmitter
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Table 2 User calibration: ohms
Step Action
1 In Wireless Builder, set the transmitter’s Write Lock to Unlocked.
2 In Wireless Builder, set the transmitter’s channel to OOS (Out of Service). Wait 20 seconds.
3 In Wireless Builder, do a Warm Start.
4 Loosen the M3 locking set screw on the transmitter’s battery end-cap (opposite end from
display). Unscrew and remove the end cap.
5 See Figure 2 for terminal connections. If your PV is connected to the channel, disconnect it first.
6 At the transmitter display, verify the channel’s PV value is followed by an out of service (OUT
SVC) message.
Use Authentication Device’s Device Local Configuration buttons to navigate to the transmitter’s
CAL menu.
If the transmitter is locked a LOCKED message will be displayed. Go to step 1.
If CAL menu is passcode protected, enter the passcode.
If the channel is not out of service a WRONG MODE message will be displayed. Go to step 2.
7 You will need two 0-ohm wires (that is, two short wires) and one 1000-ohm resistor. The wires
must be the same gauge as the resistor leads.
•Select the channel for calibration (CH 1, CH 2). Select USER CAL. Display will say APPLY 0
OHMS.
•For CH 1: Connect one short wire across terminals 1 and 2. Connect the other short wire
across terminals 2 and 3.
•For CH 2: Connect one short wire across terminals 4 and 5. Connect the other short wire
across terminals 5 and 6.
•Press Enter to accept the low value. Display will say BUSY, then CAL LO COMPLETE.
•Press Enter to continue. Display will say APPLY 1000 OHMS.
•For CH 1: Replace the short wire across terminals 1 and 2 with the 1000 ohm resistor.
•For CH 2: Replace the short wire across terminals 4 and 5 with the 1000 ohm resistor.
•Press Enter to accept the high value. Display will say BUSY, then SUCCESS. Otherwise, the
display will show one of the calibration error messages listed in Table 3.
•Press Enter to return to PV display.
8 Repeat steps 1 through 7 for each channel you want to calibrate.
9 Optional check (skip this step if desired):
•With the calibration wiring still connected, use Wireless Builder to put the channel in AUTO
mode.
•Verify the PV for that channel is reading 1000 ohms.
•Replace 1000 ohm wire with 0 ohm wire. Verify the PV for that channel is reading 0 ohms.
10 Remove calibration wiring and re-connect sensor wires.
11 When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock
to Locked.

3. Preparation
3.4. Calibrating the transmitter
Revision 2 OneWireless XYR 6000 Temperature Transmitter User's Manual 7
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Figure 2 Terminal connections for calibration

3. Preparation
3.4. Calibrating the transmitter
8 OneWireless XYR 6000 Temperature Transmitter User's Manual Revision 2
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Table 3 Calibration error messages
Message Meaning
CALIBRATION_FAIL 1. Calibration gain is greater than 5%.
2. Calibration offset is greater than 5% of
sensor span.
(TC span is in mV. RTD span is in
Ohms.)
BAD TRIM POINT CAL_POINT_HI is greater than sensor
high range value OR CAL_POINT_LO is
less than greater than sensor low range
value.
BAD_USER_CALIBRATION CAL_SOURCE is user and user
calibration constants contain invalid
values.
BAD_FACTORY_CALIBRATION 1. CAL_SOURCE is factory and factory
calibration constants do not contain valid
values.
2. CAL_RESTORE command was issued
but factory calibration constants do not
contain valid values.
BAD_SENSOR Sensor is bad or faulty input
thermocouple.
BAD UNITS Units in CAL UNITS parameter are
invalid or not supported by the sensor
type.
INTERNAL ERROR An error occurred during calibration that
prevents calibration from being
completed successfully.
SUCCESS WITH EXCESS The calibration succeeded but the
calculated calibration values are greater
that 5 percent beyond the normal
calibration values. Typically this indicates
that the applied calibration value was
significantly different from the expected
value or that the sensor is not within
expected tolerances for the applied
characterization.

3. Preparation
3.4. Calibrating the transmitter
Revision 2 OneWireless XYR 6000 Temperature Transmitter User's Manual 9
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Restore calibration
Step Action
1 In Wireless Builder, set the transmitter’s channel to OOS (Out of Service).
2 In Wireless Builder, set the transmitter’s Write Lock to Unlocked.
3 At the transmitter display, verify the channel’s PV value is followed by an out of service (OUT
SVC) message.
Use Authentication Device’s Device Local Configuration buttons to navigate to the transmitter’s
CAL menu.
If CAL menu is passcode protected, enter the passcode.
If the channel is not out of service a WRONG MODE message will be displayed. Go to step 1.
If the transmitter is locked a LOCKED message will be displayed. Go to step 2.
4 Select the channel (CH 1, CH 2 or CH 3).
Select CAL RSTR
Press Enter to continue.
Display will say BUSY, then SUCCESS.
If unsuccessful the display will show BAD_FACTORY_CALIBRATION.
5 When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock
to Locked.

3. Preparation
3.4. Calibrating the transmitter
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Clear calibration
Step Action
1 In Wireless Builder, set the transmitter’s channel to OOS (Out of Service).
2 In Wireless Builder, set the transmitter’s Write Lock to Unlocked.
3 At the transmitter display, verify the channel’s PV value is followed by an out of service (OUT
SVC) message.
Use Authentication Device’s Device Local Configuration buttons to navigate to the transmitter’s
CAL menu.
If CAL menu is passcode protected, enter the passcode.
If the channel is not out of service a WRONG MODE message will be displayed. Go to step 1.
If the transmitter is locked a LOCKED message will be displayed. Go to step 2.
4 Select the channel (CH 1, CH 2 or CH 3).
Select CAL CLR
Press Enter to continue.
Display will say BUSY, then SUCCESS.
Repeat for each channel desired.
5 When ready, in Wireless Builder return the transmitter’s channel to service and set Write Lock
to Locked.