Honeywell XYR 5000 Series User manual

Wireless Dual Discrete
Input Transmitter
User Manual
900 MHz ISM Band
FCC Certification
XYR 5000 Lin
e
34-XY-25-1
3
Rev.
5
08/0
6

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
Switch Input Transmitter
Models WW591, WW592
Versions 1.70 or later
Important Information for the User
• Changes or modifications not expressly approved by Honeywell
may void the user’s authority to operate the equipment.
• This device complies with Part 15 of the FCC Rules. Operation
is subject to the following two conditions:
1) This device may not cause harmful interference.
2) This device must accept any interference received,
including interference that may cause undesired
operation.
• This device is for mobile and fixed use only (not portable or
body-worn). A separation distance of 20 cm must be maintained
at all times between the antenna and the body of the user and
bodies of nearby persons.
• This device has been designed to operate with an antenna
having a maximum gain of 9 dBd. Antenna having a higher gain
is strictly prohibited per regulations of Industry Canada. The
required antenna impedance is 50 Ohms.
• To reduce potential radio interference to other users, the
antenna type and its gain should be so chosen that the EIRP
(Equivalent Isotropically Radiated Power) is not more than that
required for successful communication.
• The installer of this radio equipment must ensure that the
antenna is located or pointed such that it does not emit RF field
in excess of Health Canada limits for the general population;
consult Safety Code 6, obtainable from Health Canada’s
website www.hc-sc.gc.ca/rpb.
FCC Certification
• This product is a frequency hopping RF transceiver module for
the 900 MHz ISM band, designed to meet FCC 15.247, and is
used in industrial control and monitoring applications.
• The antenna is factory installed and MUST NOT be removed or
modified by user.
Honeywell Inc.
Industrial Measurement and Control
2500 West Union Hills Drive
Phoenix, AZ 85027
Copyright 2006 by Honeywell International Inc.
Rev. 5-08/30/2006
While this information is presented in good faith and believed to be accurate, Honeywell
disclaims the implied warranties of merchantability and fitness for a particular purpose and makes
no express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The
information and specifications in this document are subject to change without notice.
Honeywell®and TotalPlant®are U.S. registered trademarks Of Honeywell International Inc.
Other brand or product names are trademarks of their respective owners.
Rev 5 User Manual - 2 -
08/06

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
Rev 5 User Manual - 3 -
08/06
About This Document
Revision Notes
The following list provides notes concerning all revisions of this document.
Doc ID Rel ID Date Notes
34-XY-25-13 Rlse. 4 12/05 Initial Release
34-XY-25-13 Rlse. 5 08/06 Initial Release
Contacts
World Wide Web
The following lists Honeywell’s World Wide Web sites that will be of interest to our industrial automation and
control customers.
Honeywell Organization WWW Address (URL/e-mail)
Corporate http://www.honeywell.com
Industrial Measurement and Control http://content.honeywell.com/imc/
International http://www.honeywell.com/Business/global.asp
Field Instruments http://www.honeywell.com/imc
Technical Assistance Center [e-mail] (e-mail)
Telephone
Contact us by telephone at the numbers listed below.
Organization Phone Number
United States and Canada Honeywell Inc.
Industrial Automation and Control
Technical Support Center
1-800-343-0228 Sales
1-800-525-7439 Service
1-800-423-9883
Asia Pacific Honeywell Asia Pacific Inc.
Hong Kong
(852) 8298298
Europe Honeywell PACE
Brussels, Belgium
[32-2] 728-2111
Latin America Honeywell Inc.
Sunrise, Florida U.S.A.
[phone]

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
Table of Contents
1. INTRODUCTION............................................................................................. 6
1.1. USING THIS GUIDE............................................................................ 6
1.2. ABOUT THE DEVICE .......................................................................... 6
1.3. UNPACKING ...................................................................................... 7
1.4. SOFTWARE COMPATIBILITY ............................................................... 7
2. QUICK START................................................................................................ 9
3. INSTALLATION............................................................................................ 11
3.1. MECHANICAL INSTALLATION ............................................................ 11
3.2. TESTING COMMUNICATIONS ............................................................ 14
3.3. LINK TEST ...................................................................................... 16
3.4. ELECTRICAL INSTALLATION.............................................................. 20
4. GENERAL CONFIGURATION ..................................................................... 24
4.1. NAVIGATING USER MENUS .............................................................. 24
4.2. TRANSMITTER DISPLAYED MESSAGES ............................................. 25
4.3. OVERALL CONFIGURATION MENU MAP ............................................ 26
4.4. SETTING THE TRANSMITTER TAG NAME ........................................... 26
4.5. SETTING A USER PASSWORD .......................................................... 27
4.6. RESETTING ALL TRANSMITTER SETTINGS......................................... 29
5. CONFIGURING THE RF COMMUNICATIONS ........................................... 30
5.1. RF CHANNEL SELECTION................................................................ 30
5.2. BAUD RATE SELECTION .................................................................. 31
5.3. RF IDENTIFICATION (RF ID) SELECTION .......................................... 32
6. CONFIGURING THE TRANSMIT AND SAMPLING RATES ...................... 33
6.1. SELECTING THE NORMAL TRANSMIT RATE ....................................... 33
6.2. THE SAMPLING RATE ...................................................................... 35
6.3. ENABLING THE SMART RATE ........................................................... 36
7. MODBUS SUPPLEMENT ............................................................................ 38
8. MAINTAINING THE TRANSMITTER ........................................................... 40
8.1. CHANGING THE BATTERY ................................................................ 40
9. TECHNICAL SPECIFICATIONS .................................................................. 42
9.1. WW591, WW592.......................................................................... 42
APPENDIX A: OPENING THE CONFIGURATION BOX IN WMT..................... 50
APPENDIX B: TRANSMITTER DISPLAYED MESSAGE DEFINITIONS.......... 51
APPENDIX C: TRANSMITTER MENU MAP...................................................... 52
Rev 5 User Manual - 4 -
08/06

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
Table of Figures
FIGURE 2-1: INPUT SWITCH WIRING............................................................................. 9
FIGURE 3-1: EXAMPLES OF INCORRECT TRANSMITTER POSITIONING .............................. 12
FIGURE 3-2: MENU MAP TO RSSI MODE.................................................................... 15
FIGURE 3-3: TRANSMITTER LINK TEST......................................................................... 16
FIGURE 3-4: TRANSMITTER LINK TEST.......................................................................... 18
FIGURE 3-5: WMT TRANSMITTER VIEW ....................................................................... 19
FIGURE 3-6: WIRELESS DATA LOSS TEST..................................................................... 20
FIGURE 3-7: INPUT SWITCH WIRING DIAGRAM .............................................................. 21
FIGURE 3-8: MENU MAP TO ENABLE THE INPUT SWITCHES ............................................. 22
FIGURE 3-9: INPUT SWITCH CONFIGURATION USING WMT ............................................. 23
FIGURE 4-1: TRANSMITTER POWER-UP AND OPERATIONS LCD SEQUENCES .................. 25
FIGURE 4-2: THE READ-ONLY SEQUENCE .................................................................. 25
FIGURE 4-3: OVERALL CONFIGURATION MENU MAP..................................................... 26
FIGURE 4-4: MENU MAP TO PASSWORD SETTING ........................................................ 27
FIGURE 4-5: SETTING A USER PASSWORD.................................................................. 28
FIGURE 5-1: MENU MAP TO RF CHANNEL SETTING ..................................................... 31
FIGURE 5-2: MENU MAP TO BAUD RATE SETTING........................................................ 31
FIGURE 5-3: MENU MAP TO RF ID SETTING ............................................................... 32
FIGURE 6-1: MENU MAP TO THE TRANSMIT RATE SETTING ........................................... 34
FIGURE 6-2: TRANSMIT RATES TAB ........................................................................... 35
FIGURE 6-3: SMART RATE CONFIGURATION USING WMT ............................................. 37
FIGURE 9-1: .......................................................................................................... 44
Rev 5 User Manual - 5 -
08/06

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
1. Introduction
1.1. Using This Guide
This guide is designed to assist in installing, operating, and
maintaining Honeywell Model WW591 and WW592 Transmitters.
The Guide is broken into sections as follows:
Section 2: Quick Start
This section summarizes what must be done in order to get the
device installed, configured, and in operation quickly. However, it
does not provide detailed or how-to information to perform the tasks
outlined.
Section 3: Installation
This section explains how to correctly wire the Input Switches and
ground the Transmitter. Also covered in this section are mechanical
installation considerations such as Transmitter placement.
Section 4: General Configuration
In this section general configuration options such as password
protection and selecting a user password are discussed. Also
covered is the setting of a Transmitter tag name, resetting of all
Transmitter settings, and a discussion of the various messages that
are displayed on the Transmitter LCD.
Section 5: Configuring the RF Communications
This section covers the setup of the Transmitter RF
Communications that allow the Transmitter to achieve
communication with the Base Radio. Parameters discussed are the
Transmitter RF ID, the RF channel setting and the Baud Rate.
Section 6: Configuring the Sampling and Transmission Rates
This section explains the amount of time between each sample of
the process and aids you in selecting the time between each
transmission of this sample to the Base Radio. Use of a smart rate
is also discussed.
Section 7: Maintaining the Transmitter
This section explains how the Transmitter should be cared for once
it has been placed into service and how to change the battery.
Section 8: Technical Specifications
This section lists the technical specifications for this device including
power characteristics, accuracy, and operating characteristics.
1.2. About the Device
The Wireless Dual Discrete Input Transmitter is a reliable Radio
Frequency (RF) transceiver coupled with a dual-channel switch
input that can be used to monitor simple apparatuses in hazardous
and hard-to-reach areas.
Rev 5 User Manual - 6 -
08/06

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
The time and expense of running wires often makes it difficult to
monitor parameters that have an economic impact on your plant
operation, but the Switch Input Transmitters allow you to quickly and
accurately monitor those devices at a fraction of the cost, which
gives you bigger and faster returns on your instrumentation
investments.
The Transmitters communicate in a secure, digital protocol over a
band of frequencies from 902 MHz to 928 MHz. This data
communication technique has been the backbone of the military’s
secure communications protocols for many years. These devices
require no wires, permits or licenses, and they are easily set up and
installed right out of the box.
You can use this device for long term monitoring in remote
locations, for short-term data gathering on process conditions, or to
quickly test the economic viability of a new installation.
The purpose of this Guide is to help you install and maintain your
Wireless Dual Discrete Input Transmitter. Before setting up and
installing the Transmitter, please setup and configure the Base
Radio.
1.3. Unpacking
Remove the Packing List and check off the actual equipment
received. If you have any questions about your shipment, please call
your Honeywell Representative. Upon receiving the shipment,
inspect the container for any signs of damage in transit. Especially
take note of any evidence of rough handling. Report any apparent
damage immediately to the shipping agent.
Please note that sometimes units are assembled with accessories
when shipped. Inspect the shipment carefully if you think that
something is missing. This is rare, as we take considerable care to
pack units for shipment, but it does sometimes happen. Please give
us a call and we may be able to resolve this matter quickly over the
phone.
NOTE
Note The carrier will not honor any claims for damage unless all
shipping materials are saved for their examination. If you find any
damage while you are examining and removing the contents, save
the packing material and the carton.
1.4. Software Compatibility
Software for Honeywell is revised periodically. Internal device
software may contain portions that are not compatible with previous
versions of Wireless Management Toolkit (WMT) software.
To ensure software compatibility, WMT version 1.70.138 or later
must be used. . If you believe you are experiencing software
compatibility issues please call your local representative or email
[email protected].
Rev 5 User Manual - 7 -
08/06

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
If you use the Analog/Digital Output Module (Models A Option, B
Option or C Option) with this Transmitter, firmware version 1.70
needs to be downloaded to the Analog/Digital Output Module.
Rev 5 User Manual - 8 -
08/06

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
2. Quick Start
This section summarizes what must be done in order to get the
device installed, configured, and in operation quickly. However, it
does not provide detailed or how-to information to perform the tasks
outlined.
[1] Install the Transmitter in the desired location of operation.
[2] Wire input switches as shown in the figure below.
Figure 2-1: Input Switch Wiring
[3] Ground Transmitter via grounding screw provided in
enclosure.
[4] Close enclosure and secure enclosure via set screw.
[5] Turn on Transmitter by pressing ENTER and NEXT buttons
simultaneously and holding until unit powers up.
[6] Set RF CHAN setting equal to the Base Radio’s RF Channel.
[7] Set BAUD RT setting equal to the Base Radio’s Baud Rate.
[8] Set RF ID number to be a unique value between 1 and 100.
[9] Select normal transmission rate.
Rev 5 User Manual - 9 -
08/06

Honeywell Industrial Wireless Wireless Dual Discrete Input Transmitter
If the “RF OFF” message is being displayed on the Transmitter LCD,
perform the following:
• Set the RF CHAN setting equal to the Base Radio’s RF
Channel.
If “NO RF” is being displayed on the Transmitter LCD, check the
following:
• Is the Transmitter set to the above listed configurations?
• Is the Base Radio on?
• Are the Transmitter and Base Radio set to the matching
configurations? (See Section 5 of the Transmitter and Base
Radio User Guides)
• Are the Base Radio and Transmitters unable to communicate
due to obstructions or distance? (See Section 3.1.1 Transmitter
Positioning).
Warning! If the Transmitters have been running for an extended
period of time with no signal from the Base Radio (the Base
Radio is off or not present), the Transmitters will only search for
the Base Radio every one hour or so. Turning the Transmitters
off and back on will cause them to begin searching
immediately.
Rev 5 User Manual - 10 -
08/06