HORNER ZX Series User manual

MAN0960-03-EN Specifications / Installation
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11/30/2011 #1037
1
Specifications
HE-ZX452
HE-ZX752
HE-ZX1152
Required
Power
(Steady state)
3.0 A @ 24VDC
2.75A @ 24VDC
2.75A @ 24VDC
Primary
Power Range
10 –30 VDC
Relative
Humidity
30 to 90% Non-condensing
Clock
Accuracy
+/-3 min / month
Operating
Temp
0°C to +45°C
Storage
Temp
-20°C to +60°C
Display Type
7” WVGA TFT (800 nit typical)
15” XGA TFT (350 nit typical)
22” 1080p TFT (300 nit typical)
Aspect Ratio
15:9
4:3
16:9
Screen
Resolutions
800x480
1024x768
1920 x 1080
Ladder
Memory
1 MB
1 MB
1 MB
Display
Memory
130 MB
130 MB
130 MB
Display Life
50,000 hours @ 25°C
User Keys
5 virtual function keys
7 virtual function keys
7 virtual function keys
Screens
supported
1023
Colors
65536
Weight
3lb 1oz (1.39Kg)
11lb 9oz (5.25Kg)
18lb 3oz (8.25Kg)
CE / UL
Connectivity
Serial
2 Ports 1 -RS232 & 1 -RS485
3 Ports 2 -RS232 & 1 -RS485
3 Ports 2 -RS232 & 1 -RS485
Ethernet
2 10/100/1000 (1 dedicated for I/O)
Remote I/O, Peer to Peer, PC, Programming…
USB-A
2 –High Speed 2.0
4 –High Speed 2.0
4 –High Speed 2.0
Removable
Media
Supports 2 USB Based Drives
CAN
2 Ports (1 dedicated to I/O)
Remote I/O, Peer to Peer, PC, Programming…
Remote I/O
SmartStix, SmartBlock, SmartMod or SmartRail
Video
VGA Video Out for Mirrored Display
Audio
Mic, Line IN, Line Out (Not Active with Current Firmware)
ZX Series OCS
Controller Datasheet
for
HE-ZX452, HE-ZX752 and HE-ZX1152

MAN0960-03-EN Specifications / Installation
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11/30/2011 #1037
2 Installation
1. Prior to mounting, observe requirements for the panel layout design and spacing/clearances in the OCS ZX Series Manual (MAN0xxx).
2. Cut the host panel.
3. Insert the OCS through the panel cutout (from the front). The gasket material needs to be between the host panel and the OCS.
4. Install and tighten the mounting clips (provided with the OCS) until the gasket material forms a tight seal.
5. Connect cables as needed such as communications, programming, power and CsCAN cables to the ports using the provided connectors.
6. Begin configuration procedures.
Note: The ZX1152 and ZX752 also supports standard VESA 75x75 or 100x100 mounting for wall or arm mounting. The ZX452 supports the VESA 75x75 mounting pattern.
4mm screws should be used and are typically supplied with the mount.
3.1 Panel Cut-Out and Dimensions for HE-ZX1152 (22”)
Note: Max. panel thickness: 5 mm.
Refer to the User Manual (MAN0883) for panel box information and a checklist of
requirements.
Caution: Do not force the OCS into the panel cutout.
An incorrectly sized panel cutout can damage the
touch screen.
Note: The tolerance to meet NEMA standards is ±0.005” (0.1 mm).
3.86”
(98mm)
21.02”
(534mm)
13.74”
(349mm)
Cut Out
19.84 in (504mm)
11.81 in
(300mm)
VESA
Mount

MAN0960-03-EN Specifications / Installation
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11/30/2011 #1037
3.2 Panel Cut-Out and Dimensions for HE-ZX752 (15”)
Note: Max. panel thickness: 5 mm.
Refer to the User Manual (MAN0883) for panel box information and a checklist of
requirements.
3.3 Panel Cut-Out and Dimensions for HE-ZX452 (7”)
Note: Max. panel thickness: 5 mm.
Refer to the User Manual (MAN0883) for panel box information and a checklist of
requirements.
Note: The tolerance to meet NEMA standards is ±0.005” (0.1 mm).
3.15”
(80mm)
15.75”
(400mm)
12.60”
(320mm)
Cut Out
14.49 in 368.0 mm)
10.75 in
(273mm)
Note: The tolerance to meet NEMA standards is ±0.005” (0.1 mm).
2.19”
(55.5mm)
8.58”
(218mm)
6.50”
(165mm)
Cut Out
7.52 in 191.0 mm)
5.24 in
(133mm)

MAN0960-03-EN Specifications / Installation
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11/30/2011 #1037
4 Connectors and Ports
4.1 ZX1152 Connectors and Ports
4.2 ZX752 Connectors and Ports
4.3 ZX452 Connectors and Ports
A) Mounting Clip Location (on the side of the ZX452)
B) Port 1 –RS-232
C) Port 3 –RS-232
D) Port 2 –RS-485
E) VGA Video Output –Allows an external monitor to mirror the images on the ZX display (must support native ZX resolution)
F) Ethernet Port #2 –Used for report I/O (Smart Rail Ethernet)
G) Ethernet port #1 –Used for Internet access (Email, FTP, http…)
H) USB Ports – Removable media is supported using these USB ports. Up to two drives may be connected. The first drive (A)
must be installed on one of the USB ports on the right (top of ZX452). This is used for data log, screen capture, recipes,
program loading, graphic object… The second drive (B) must be plugged into the left (bottom of ZX452) USB ports and is
supported by the ladder copy, rename and delete function only at this time.
I) Audio Inputs and Outputs (not supported with initial firmware)
J) DC Power Input –10 to 30 Volts DC
K) CAN Networking – This 6 pin adapter supports 2 CAN networks. CAN #1 supports programming, peer to peer
communications and ladder functions. CAN #2 supports remote I/O (Smart Stix, Smart Block and Smart Rail CsCAN). An
adapter board is included to provide 2 standard 5-pin CAN connections.
A
B
C
E
D
H
F
G
G
J
I
K
A
B
B
C
D
D
E
F
F
G
G
G
G
H
H
E
I
J
J
K
K
A

MAN0960-03-EN Specifications / Installation
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11/30/2011 #1037
5 Port and Connector Pin-outs
5.1 CAN Network Port and Wiring
6 Pin dual CAN connector
CAN 1 Port Pin Assignments
Pin
Signal
Signal Description
Direction
1
#1 V-
CAN #1 Ground - Black
−
2
#1 CN_L
CAN #1 Data Low - Blue
In/Out
3
#1 CN_H
CAN #1 Data High-White
In/Out
CAN 2 Port Pin Assignments
4
#2 V-
CAN #2 Ground - Black
-
5
#2 CN_L
CAN #2 Data Low - Blue
In/Out
6
#3 CN_H
CAN #2 Data High-White
In/Out
5 Pin CAN connector for Adapter Board
NET Port Pin Assignments
Pin
Signal
Signal Description
Direction
1
V-
CAN Ground - Black
−
2
CN_L
CAN Data Low - Blue
In/Out
3
SHLD
Shield Ground - None
−
4
CN_H
CAN Data High - White
In/Out
5
V+ (NC)
No Connect - Red
−
5.2 Power Port and Wiring
5.3 Ethernet Port
Speeds
10 BaseT Ethernet (10-Mbps)
100 BaseTx Fast Ethernet (100-Mbps)
1000 Base Tx Fast Ethernet (1000-Mbps)
Modes
Half or Full Duplex
Auto-Negotiation
10/100/1000-Mbps and Half/Full Duplex
Connector Type
Shielded RJ-45
Cable Type
(Recommended)
CAT5 (or better) UTP
Port
Auto MDI/MDI-X
5.4 Serial Ports 1, 2 and 3
Serial Port 1&3 Pin Assignments RS-232
Pin
Signal
Signal Description
Direction
1
CD
Carrier Detect
2
RX
Receive
IN
3
TX
Transmit
OUT
4
DTR
Data Terminal Ready
5
GND
Ground
-
6
DSR
Data Set Ready
7
RTS
Ready to Send
8
CTS
Clear to Send
9
RI
Ring Indicate
Serial Port 2 Pin Assignments RS-485
Pin
Signal
Signal Description
Direction
1
TX/RX -
Receive/Transmit -
In/Out
2
TX/RX +
Receive/Transmit +
In/Out
3
NC
Do Not Connect
-
4
NC
Do Not Connect
-
5
GND
Ground
-
6
DSR
Data Set Ready
7
RTS
Ready to Send
8
CTS
Clear to Send
9
RI
Ring Indicate
5.5 VGA Port
The VGA port allows the items displayed on the internal display to be mirrored to an
external display or projects. The connector uses standard analog VGA signaling and
should work with a variety of monitors, displays and projects. The external display should
support the native resolution of the ZX unit.
5.6 USB Ports
The ZX units have two (ZX351) or four (ZX751 & ZX1151) standard USB ports supporting
high speed USB 2.0. These ports will support external drives for data storage such as
data logging, screen captures, program loading… Drives larger than 2 gigabytes are
supported and should be formatted with FAT-32. Future firmware updates will allow
other peripherals to be connected to these ports
6 Technical Support
For assistance and manual updates, contact Technical Support at the
following locations:
North America:
Tel: [phone]
Fax: [phone]
Web: http://www.heapg.com
Email: [email protected]
Europe:
Tel: [phone]
Fax: [phone]
Web: http://www.horner-apg.com
Email: [e-mail]
Pin
Signal
Description
1
Ground
Frame Ground
2
V-
Input Power Supply Ground
3
V+
Input Power Supply Voltage
CAN Connector
Use the CAN Connector when
using CsCAN network.
Torque rating 4.5 –7 Lb-In
(0.50 –0.78 N-m)
Power Connector
Power Up:
Connect to Earth Ground.
Apply 10 -30 VDC.
Screen lights up with slight delay.
Torque rating 4.5 –7 Lb-In
(0.50 –0.78 N-m)
1
6
1
6

MAN0960-03-EN Specifications / Installation
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11/30/2011 #1037
7 Safety
No part of this publication may be reproduced without the prior agreement and written permission of
Horner APG, Inc. Information in this document is subject to change without notice.
WARNING: To avoid the risk of electric shock or burns, always connect the safety (or earth) ground
before making any other connections.
WARNING: To reduce the risk of fire, electrical shock, or physical injury it is strongly recommended to
fuse the voltage measurement inputs. Be sure to locate fuses as close to the source as possible.
WARNING: Replace fuse with the same type and rating to provide protection against risk of fire and
shock hazards.
WARNING: In the event of repeated failure, do not replace the fuse again as a repeated failure
indicates a defective condition that will not clear by replacing the fuse.
WARNING - Battery May Explode If Mistreated. Do Not Recharge, Disassemble or Dispose Of In Fire
WARNING: Only qualified electrical personnel familiar with the construction and operation of this
equipment and the hazards involved should install, adjust, operate, or service this equipment. Read
and understand this manual and other applicable manuals in their entirety before proceeding. Failure to
observe this precaution could result in severe bodily injury or loss of life.
All applicable codes and standards need to be followed in the installation of this product.
Adhere to the following safety precautions whenever any type of connection is made to the module:
Connect the safety (earth) ground on the power connector first before making any other connections.
When connecting to electric circuits or pulse-initiating equipment, open their related breakers.
Do not make connections to live power lines.
Make connections to the module first; then connect to the circuit to be monitored.
Route power wires in a safe manner in accordance with good practice and local codes.
Wear proper personal protective equipment including safety glasses and insulated gloves when
making connections to power circuits.
Ensure hands, shoes, and floor are dry before making any connection to a power line.
Make sure the unit is turned OFF before making connection to terminals.
Make sure all circuits are de-energized before making connections.
Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately
if defective.
Warning: Consult
user documentation.
Warning: Electrical
Shock Hazard.
When found on the product, the following symbols specify:
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause
undesired operation.